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EtherNet/IP™ CIP Safety™ IP67 HarshIO 600

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180

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IP67 Safety Digital I/O Modules

13.

Selection of Cables and Cordsets

This chapter presents how to access to a selection of connectivity products and associated part numbers to
help designing the system infrastructure.

Overview

Molex connectivity product portfolio includes a full range of cables, cordsets and connectors to perform reliable
wiring of the installation in harsh environments. Please visit

Molex

web site to browse and discover the

solutions.

Also available online, the

Industrial I/O Designer Guides

to quickly select connectors, cables and cordsets to

connect the power, I/O and network for the HarshIO modules. These guides are available for various regions
to quickly find the correct product and associated part numbers for the country.



America



Europe



China



Japan

Molex Industrial Communications Apps gives iPhone, iPad and iPod device users ready access to Molex
products and support for industrial automation projects. Features include informative product videos, direct
access to product datasheets and other online resources. Download free on iTunes.

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Summary of Contents for TCDEC-8B4B-D1U-G8

Page 1: ...t IP CIP Safety IP67 HarshIO 600 1 IP67 Safety Digital I O Modules User s Safety Manual ORIGINAL INSTRUCTIONS EtherNet IP CIP Safety HarshIO IP67 Digital I O Modules Brad from Molex Version 1 2 June 06th 2017 ...

Page 2: ...of Conformity DoC 1 1 June 06 2017 E Gory Page 27 Update concerning the safety classes Page 42 Add important note when UB is in overvoltage Page 61 Correction of 5 pole power connector wiring Page 80 Correction of the default Gateway address when using the static IP method Page 136 Update of the Safety Reset procedure 1 2 Although every effort has been made to ensure the accuracy of this document ...

Page 3: ...f older products prior to making a purchase This limited warranty does not cover losses or damages which occur in shipment to or from the Buyer or due to improper installation maintenance misuse neglect or any cause other than ordinary commercial or industrial applications All such warranties are hereby expressly disclaimed No oral or written information or advice given by Brad or Brad s represent...

Page 4: ...EtherNet IP CIP Safety IP67 HarshIO 600 4 IP67 Safety Digital I O Modules This page intentionally left blank ...

Page 5: ... Product environmental and safety instructions 19 Product features 21 Ultra Lock M12 connectivity 21 Ordering information 22 Ethernet topologies 23 4 Functional Safety Functions 27 Safety States 27 Safety Inputs 28 Safety Sourcing Outputs TCDEC 8B4P D1U Gx and TCDEC 8B4P DYU Gx 33 Bipolar Safety Outputs TCDEC 8B4B D1U Gx and TCDEC 8B4B DYU Gx 37 I O Status 39 Behavior in case of fault 39 Response ...

Page 6: ... 119 8 EtherNet IP Behavior 122 I O behavior 122 IDLE behavior 122 Duplicate IP address 122 EtherNet IP Object Classes 123 9 Product Replacement 131 Before to start 131 Replacement procedure 132 Verification 133 10 SNCT Configuration Software 134 Overview 134 Safety Reset 136 Lock Unlock Configuration 142 Stored IP Address using DHCP Server 149 IP Address Conflict 155 Ethernet Port Diagnostics 156...

Page 7: ...l I O Modules Diagnostic information 178 13 Selection of Cables and Cordsets 180 Overview 180 14 Certifications 181 TUV Certificate 182 EU Declarations of Conformity 183 15 Product Support 185 Warranty conditions 185 Product Information 185 Technical Support 186 ...

Page 8: ...data of the HarshIO safety modules Chapter 6 Product Installation and Wiring This chapter details the wiring possibilities and associated safety categories Chapter 7 Product Deployment This chapter presents an example of how to proceed with the commissioning of the HarshIO Safety modules based on the Rockwell Automation RSLogix 5000 software version 20 Chapter 8 Product Behavior This chapter gives...

Page 9: ...ides a self contained description of a specific topic Availability The manual is available in electronic form as PDF file Adobe Acrobat Reader in English language It is important to warrant that the product will be implemented by a body having the right skill to understand English In case of concern this document could be on request translated to a different language Nevertheless the English versi...

Page 10: ...nt knowledge of the manual Therefore it is recommended to the operator to obtain written instructions from qualified people Modifications or functional alterations on the product are not allowed due to safety reasons Any modification on the product not explicitly authorized by the manufacturer will result in loss of any liability claims to the vendor The same applies if non authorized parts or equ...

Page 11: ... the given specifications Only use the product in a technically adequate condition Only use the product in combination with approved components Changes and modifications at the product To avoid endangerments and to ensure the optimal operating neither changes nor modifications should be made to the product which are not specially approved by the manufacturer Responsibility of the user The product ...

Page 12: ...cation to the process control system should only be carried out when the system has been disconnected from power Installation and modifications shall only be performed by properly trained personnel The national rules and regulations of the respective country must be satisfied installation safety EMC Danger To prevent hazards and ensure optimum performance no changes modifications or conversions ma...

Page 13: ...authorized by the manufacturer and which have learned installation and commissioning by the manufacturer and are allowed to ground mark and install electrical circuits and devices in accordance to the standard safety technology Qualified personnel is trained and instructed according to the corresponding valid standards in safety technology in the care and use of appropriate safety equipment Person...

Page 14: ... is damaged Work on the electrical system only by qualified personnel Always power off and secure the electrical system during work Risk by residual energy Danger Risk of death by electric current After disconnecting the device from main voltage parts such as power connections should only be touched when the capacitors are discharged in the device Therefore Regard discharge time of the capacitors ...

Page 15: ...first aid kit blankets etc and fire extinguishers handy Make personnel familiar with accident message first aid and rescue mechanisms In case of emergency act correctly Set immediately the device with emergency stop out of operation Initiate first aid measures Rescue persons from the danger zone Inform responsible on site Call medical and or fire department Clear the access routes for emergency ve...

Page 16: ...fety controllers in harsh duty environments Contained in an IP67 rated housing Brad HarshIO can be machine mounted and are able to withstand areas where liquids dust or vibration may be present EtherNet IP CIP Safety HarshIO module serves mainly applications for automotive manufacturers and machine builders looking for on machine safety I O connection to reduce cabinet space The IP67 60mm housing ...

Page 17: ...cess I O and diagnostics information over a single Ethernet network The modules need to be configured in order to suit with the safety function definitions up to SIL 3 as defined by IEC 61508 or CAT 4 PLe as defined by ISO 13849 1 in particular inputs and outputs could be set for use as dual channel The diagram below shows some examples of safety I O wirings ...

Page 18: ...1 10 10 h Probability of failure per Hour Probability of danger failure per hour PFDavg 8 74 10 06 Probability of Failure on Demand average Average of probability of failure on demand SFF according SIL 3 Safe Failure Fraction Fraction of failure which lead to a safe state TCDEC 8B4P D1U Gx and TCDEC 8B4P DYU Gx products Parameters according to IEC 61508 Meaning PFH 8 67 10 11 h Probability of fail...

Page 19: ...61 Ed 2012 Safety of machinery Functional safety of electrical electronic and programmable electronic control systems IEC 61131 2 Ed 2007 Programmable logic controllers Equipment Requirements and Tests ODVA conformance Vol 2 1 18 EtherNet IP Vol 5 2 6 CIP Safety IEC 60529 Ed 2010 IP67 degree of protection CE Declaration of conformity can be found in section Certifications of this manual The HarshI...

Page 20: ...spond to the requirements for PELV SELV according to EN 50178 IP67 rating The product complies with IP67 when installed All caps of non used connectors shall be mounting on the product to maintain the IP67 rating during operation Danger Risk of electric power Contact with live parts is immediate danger to life Mission time The expected life time of the HarshIO module is up to 20 years with no proo...

Page 21: ...ty outputs can be pulse tested to detect field wiring shorts to 24 VDC o Bipolar safety outputs use pulse testing to detect a short to 24 VDC on the safety sourcing output and a short to 0VDC on the safety sinking output I O Safety RPI with up to 10ms cycle time IP67 rated enclosure that when properly installed provides protection against the ingress of dust water Integrated 2 port unmanaged Ether...

Page 22: ...ector 12 Safety Inputs 2 Safety Bipolar Outputs Windows key 112095 5128 TCDEC 8B4B DYU G8 EtherNet IP CIP Safety IP67 module 4 pin power connector 12 Safety Inputs 2 Safety Bipolar Outputs M8 key 5 pin 7 8 power connector versions SAP No Material No Description 112095 5111 TCDEC 8B4P D1U GW EtherNet IP CIP Safety IP67 module 5 pin power connector 12 Safety Inputs 4 Safety Outputs Windows key 11209...

Page 23: ...ernet DLR capable switch allowing to use the network topology that meets the application needs These topologies include the following Star Daisy chain Combination of star and daisy chain DLR for Ethernet media ring redundancy Star topology Star topology allows to connect mixed I O modules or additional devices Performing maintenance on one module for example by removing the network cable or by cyc...

Page 24: ...solution because it takes full advantage of the dual port Ethernet switch integrated in HarshIO modules and reduces the overall Ethernet cable length Note When considering the daisy chain topology note that Performing maintenance on any module not physically located at the end of the daisy chain for example by removing the network cable or by cycling power to the module affects any modules located...

Page 25: ...IO 600 25 IP67 Safety Digital I O Modules Combination of star and daisy chain topology Combining star and daisy chain topology allows connecting EtherNet IP CIP Safety HarshIO IO modules with mixed HarshIO modules or additional devices ...

Page 26: ...opology allows including mixed I O modules and additional devices in a ring Performing maintenance on one module for example by removing the network cable or by removing a module does not affect other modules as the disruption can be detected and the CIP safety communication can be then routed adequately ...

Page 27: ...tings and wiring Safety Classes I O Configuration Per IEC 61508 IEC 62061 Per ISO 13849 1 Dual I O Channel SIL 3 PL e Cat 4 Single I O Channel SIL 2 PL d Cat 2 Safety States The safety states of the HarshIO module are defined as the following Safe Outputs are switched OFF Safe Inputs are reported in the OFF state on the network Warning HarshIO modules are to be used in systems where the OFF state ...

Page 28: ...nputs are configured as 2 distinct safety inputs on the same M12 connector The process Input value is set to safety device physical input value and status is 1 good as long as no fault is detected On fault detection the process Input value is turned OFF and status is 0 bad HarshIO behavior when used as single safe inputs Safety Device Physical State Fault Detected 1 Safe Input Process Value Safe I...

Page 29: ...onfigured to each safety Input of the M12 connector It can be also associated to the both inputs Power Supply The test output is used as a power supply to supply 24 VDC for the safety input device Standard The test output is used as a non safe digital output Note No status led is associated to test outputs Test output values and status can nevertheless be monitored via Inputs process image Muting ...

Page 30: ... in Muting Lamp mode When Test Output is not activated no broken wire fault can be detected However once a default has been detected step 2 the lamp replacement is diagnosed even if the Test Output is deactivated step 3 Broken wire detection is performed at a 3 second period Two consecutive detections are required before the status is reported as BAD so up to 6 seconds can be required before mutin...

Page 31: ...y Device Physical State Fault Detected 1 Safe Input Process Value Safe Input Process Status Safe Input Led Status Input Pin 4 Input 1 Pin2 Input Input 1 Input Input 1 Input Input 1 Input Input 1 0 OFF 0 OFF No No 0 safe 0 safe 1 1 OFF OFF 0 OFF 1 ON No No 0 fault 0 fault 0 a 0 a RED b RED b 1 ON 0 OFF No No 0 fault 0 fault 0 a 0 a RED b RED b 1 ON 1 ON No No 1 active 1 active 1 1 YELLOW YELLOW Yes...

Page 32: ...he Off delay is the minimum time necessary for a physical input switched to OFF to be reported as 0 on the network For example if the Off delay is set to 5ms the Input will be reported on the network at level 0 after the Input has been evaluated at OFF during at least 5ms Note Using the HarshIO SNCT software On delay and Off delay parameters can be configured from 0 to 1000ms in increments of 1ms ...

Page 33: ...otes Using the HarshIO SNCT software The Pulse tests length is configurable from 300µs to 10ms in increments of 100µs Pulse tests length default value is 500µs Pulse tests period 468ms In addition to external shorts detection all safety functions involved in outputs switch off are also diagnosed at each period So a series of 4 pulse tests are applied on each safety output Note The pulse test shoul...

Page 34: ...cing output is switched off the measured state can be different to the expected one due to the capacitive load of the connected equipment HarshIO have been design to control a wide range of equipment by using an active discharge circuit When a sourcing output is switched off if a residual voltage is present a 50mA current is clamped during 2ms M12 pining and wiring of the safety sourcing outputs 1...

Page 35: ...only short to 1 when output is driven to 0 and short to 0 when output is driven to 1 are detected When pulse tests are activated internal faults as well as short to 1 can be then detected Using Safety Outputs as Dual Channel outputs Outputs from the same M12 connector can be configured as an output pair When both output process values are activated by the logic controller the dual outputs are turn...

Page 36: ...ing output errors is to make sure that intermittent faults that can only exist for a few milliseconds are latched long enough to be read by the controller It defines the minimal duration a detected fault on any safety outputs shall be reported on the network in order to able the controller to detect it Note Using the HarshIO SNCT software Output Error Latch Time default parameters can be configure...

Page 37: ...n output sourcing signal and power supply stuck at 1 The output sinking generates a pulse test when the output is active to monitor short circuit between output sinking signal and ground stuck at 0 Note Using the HarshIO SNCT software Each safety bipolar output pair can be configured individually with or without pulse test The Pulse test length is configurable from 300µs to 10ms in increments of 1...

Page 38: ...L 2 Safety Output 1 OUT1 Sinking 3 Ground Output UL GND 4 Safety Output 0 OUT0 Sourcing 5 Ground Output UL GND Note The maximum current available on the Pins 1 24 VDC of the 2 Output bipolar ports is 3 5A Danger Load s shall never be connected between Pin 4 sourcing output and GND as well as between Pin 2 sinking output and 24 V 24 V and GND pins shall only be used to provide power to external dev...

Page 39: ... Switch input in the safe state Yes Wait latch error time expired Safety Input pulse test failure dual channel Safety inputs pair 1 Remove the fault 2 Switch input in the safe state Yes Wait latch error time expired Safety input pair discrepancy dual channel Safety inputs pair 1 Remove the fault 2 Switch input in the safe state Yes Wait latch error time expired Safety output pulse test failure or ...

Page 40: ...nt on output power UL Whole module all safety outputs Power cycle needed Yes Temperature error Whole module all safety inputs and outputs Power cycle needed NO Critical Error All I O leds blinked Internal hardware error CPU RAM ADC 3 3V Whole module all safety inputs and outputs Power cycle needed NO Critical Error All I O leds blinked CIP Safety communication error input connection All safety inp...

Page 41: ...Delay Times Response time of the connected sensor switch _______ ms HarshIO Input delay configured 500μs tolerance _______ 5 ms Internal maximum processing time of HarshIO module PTIN max 10 5 ms Maximum response time of a digital safety input _______ ms 2 Maximum response time of a digital safety output single and dual channel modes Calculate the maximum response time of a safety output in error ...

Page 42: ... Mini Change 7 8 4 pin or 5 pin male stainless steel shielded Maximum 8 A Power OUT connector Mini Change 7 8 4 pin or 5 pin female stainless steel shielded Maximum 8 A Module Input power UB 24 VDC 15 20 protected against power crossing Operating current UB 100 mA Output power UL 24 VDC 15 20 protected against power crossing Operating current UL 20 mA without load Safe Inputs Channels 12 channels ...

Page 43: ...ing PNP Bipolar Channels 4 channels 2 wires 2 channels 2 wires Output voltage UL Connector M12 Ultra Lock 5 pin female A Coded stainless steel Test rate interval Max 2s Rated Output current 1A per channel 2A per channel Maximum Short circuit current transitory before safety switch off 6 5 A Note Shields of I O connectors are not connected to earth If shielded cable is used then customer should con...

Page 44: ... O 0x22C T O 0x243 T O 0x25C T O 0x27C T O o Safety Input Vendor Specific 0x300 T O o Safety Output Profiles 0x233 O T o Safety Output Vendor Specific 0x301 O T o Configuration 0x302 T O 0x06 Connection Manager object 0x23 Safety discrete IO Profile 0x37 File Object 0x3B SDOP object 0x3D SDIP object 0x3F SDCO object 0x47 DLR object 0x48 QoS Quality of Service 0x80 SDCI object 0xF5 TCP IP Interface...

Page 45: ...7Hz to 500Hz 3 axis Shock resistance Operating 15g 11ms 3 axis Non operating 50g 6ms 3 axis Relative humidity 10 to 95 non condensing Protection Class IP67 MTBF 523 750 hours 59 8 years at 25 C 345 000 hours 39 4 years at 40 C 136 000 hours 15 5 years at 70 C Note 7 8 accessories cordsets plugs connected to the module power connectors shall be screw with a torque of 2 0Nm to ensure a correct seali...

Page 46: ... 1kHz EN 61000 4 6 Conducted disturbances induced by radio 150kHz 80MHz 10V 80 AM 1kHz EN 61000 4 4 Burst 3kV 5 50 ns 5 kHz on power ports 2kV 5 50 ns 5 kHz on I O ports 2kV 5 50 ns 5 kHz communication ports EN 61000 4 5 Surge 1kV line to line 2kV line to earth on power ports 2kV line to line on I O ports 2kV line to earth on communication ports Warning Molex devices comply with EU directives and ...

Page 47: ...EtherNet IP CIP Safety IP67 HarshIO 600 47 IP67 Safety Digital I O Modules Mechanical characteristics Size and dimensions in mm ...

Page 48: ...EtherNet IP CIP Safety IP67 HarshIO 600 48 IP67 Safety Digital I O Modules Physical I O mapping 4 pin power connector 5 pin power connector ...

Page 49: ... Safety Input Process Data o Safety Discrete Input Profiles Assembly 524 20C Hex Assembly 540 21C Hex Assembly 556 22C Hex Assembly 579 243 Hex Assembly 604 25C Hex Assembly 636 27C Hex o Vendor Specific Assembly 768 300 Hex Safety Output Process Data o Safety Discrete Output Profile Assembly 563 233 Hex o Vendor Specific Assembly 769 301 Hex Configuration Data o Vendor Specific Assembly 770 302 H...

Page 50: ...control the safe Input and safe Output process data No more than one I O EO connection can be an Input Output connection Input Only For this connection type only the target HarshIO safety produces data which is consumed by the originator safety PLC The originator will only send a heartbeat packet sometimes at a reduced interval less frequently than the RPI used to allow the HarshIO safety to ident...

Page 51: ...asily configure the connection Input Assembly 768 300 Hex Size 13 bytes Output Assembly Heartbeat 199 C7 Hex Size 0 bytes Configuration Assembly 103 67 Hex size 0 byte Example of Architecture EtherNet IP safety and non safe scanners sharing process data ETHERNET SWITCH LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 Safety Con...

Page 52: ...ut I8 Safety Input I7 Safety Input I6 Safety Input I5 Safety Input I4 Safety Input I3 Safety Input I2 Safety Input I1 Safety Input I0 n u Not used Safety Input Ix Safety Input process value on channel Ix Combined Safety Input Status CIS Set to 0 when an error is detected on any of the safety inputs Byte Offset Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit ...

Page 53: ...ut I2 Safety Input I1 Safety Input I0 n u not used Safety Input Ix Safety Input process value on channel Ix Combined Safety Input Status CIS Set to 0 when an error is detected on any of the safety inputs Combined Safety Output Status COS Set to 0 when an error is detected on any of the safety outputs Byte Offset Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bi...

Page 54: ... u n u n u n u n u n u n u n u n u n u n u n u Safety Output Monito ring O3 Safety Output Monito ring O2 Safety Output Monito ring O1 Safety Output Monito ring O0 Safety Output Status 10 n u n u n u n u n u n u n u n u n u n u n u n u Safety Output Status O3 Safety Output Status O2 Safety Output Status O1 Safety Output Status O0 Miscellaneous 12 Input Over Current Error UB Output Over Current Erro...

Page 55: ...it 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Output Data Assembly 769 301 Hex Size 4 byte s Safety Outputs 00 n u n u n u n u n u n u n u n u n u n u n u n u Safety Output O3 Safety Output O2 Safety Output O1 Safety Output O0 Test Outputs 02 n u n u n u n u Test Output TO11 Test Output TO10 Test Output TO9 Test Output TO8 Test Output TO7 Test Output TO6 Test Output TO5 Test Output TO...

Page 56: ...ize 123 bytes Version 00 Minor Version Major version Test Output Mode 02 Test Output O1 Test Output O0 04 Test Output O3 Test Output O2 06 Test Output O5 Test Output O4 08 Test Output O7 Test Output O6 10 Test Output O9 Test Output O8 12 Test Output O11 Test Output O10 Output Error Latch Time 14 Output Error Latch Time Output Mode Pulse test Length 16 Pulse test Length O0 Output Mode O0 18 Pulse t...

Page 57: ...Input I7 74 Test Source Input I7 Input Mode I7 Parameters Input I8 76 OFF ON Delay Input I8 78 ON OFF Delay Input I8 80 Test Source Input I8 Input Mode I8 Parameters Input I9 82 OFF ON Delay Input I9 84 ON OFF Delay Input I9 86 Test Source Input I9 Input Mode I9 Parameters Input I10 88 OFF ON Delay Input I10 90 ON OFF Delay Input I10 92 Test Source Input I10 Input Mode I10 Parameters Input I11 94 ...

Page 58: ... and 65530 shall be a multiple of 10 Output Mode 0 Not Used 1 Safety 2 Safety Pulse Test Output Pulse test Length in ms A value between 3 and 100 for bipolar odd output Pulse test Length is always 0 Dual Safe Output Ox Ox 1 Mode 0 Single Not available for bipolar 1 Dual Input Error Latch Time in ms A value between 0 and 65530 shall be a multiple of 10 Input Ix Off On Delay in ms A value is between...

Page 59: ...y IP67 HarshIO 600 59 IP67 Safety Digital I O Modules Input Ix Ix 1 Dual Safe Mode 0 Single 1 Equivalent 2 Complementary Dual Safe Input Ix Ix 1 Discrepancy Time in ms A value between 10 and 30000 shall be a multiple of 10 ...

Page 60: ... HarshIO 600 60 IP67 Safety Digital I O Modules Pin assignment 4 pin power supply versions Note The shell of the 8x M12 I O connectors is not connected to earth If required You should splice the cable at each end for grounding it ...

Page 61: ...ty IP67 HarshIO 600 61 IP67 Safety Digital I O Modules 5 pin power supply versions Note The shell of the 8x M12 I O connectors is not connected to earth If required You should splice the cable at each end for grounding it ...

Page 62: ...s Outputs Aux Power LED UL Note The outputs of the module operate only if the LED is ON 12x Safety Input Status LED 2x Ethernet Link Status LED Module Inputs Power LED UB Network Status LED In coming Bus Power Connector Ui Use this connector to power the module Out coming Bus Power Connector Uo Use this connector to daisy chain the power to an additional HarshIO eIP module 8x Plastic labels Availa...

Page 63: ...upply not connected GREEN Module power supply is connected and in is the valid range 24 VDC 20 to 25 YELLOW Module power supply is detected but is outside the valid range 24 VDC 20 to 25 Safe Input Status LEDs Ix LED State Safety Input Status Description OFF Good Input is OFF or module being configured YELLOW Good Input is ON RED Fault A fault in the input circuit has been detected or a discrepanc...

Page 64: ...le Link and Network Activity Status LEDs LINK LED State Speed Negotiate Description OFF No network link BLINKING GREEN 100 Mbps Link is established with no activity GREEN Link is established with activity BLINKING YELLOW 10 Mbps Link is established with no activity YELLOW Link is established with activity Module Status LED MOD LED State Speed Negotiate Description OFF No power No power applied to ...

Page 65: ...al link failure Failed communication device The module has detected an error that has rendered it incapable of communicating on the network FLASHING RED GREEN Communication faulted A specific communication faulted device uses this indication to allow maintenance personnel commissioning the TUNID in a safety device Module Configuration Lock Status LED LOCK LED State Mode Description OFF either no c...

Page 66: ...ns isolated from each other Warning The maximum total current shall not exceed 8 A for Logic Input power UB The maximum total current shall not exceed 8 A for Output power supplies power UL The current is monitored to be able to go in fail safe state if a current exceeds the maximum Warning Personnel in charge of safety application must verify that the maximum current consumption is lower than the...

Page 67: ...IO safety module embeds a dual port Ethernet switch identified by ETH1 and ETH2 Wiring By default the HarshIO safety module is delivered to be compliant with ODVA recommendations The left M12 connector ETH1 shield is not connected to functional earth The right M12 connector ETH2 shield is connected to the functional earth FE ...

Page 68: ...dules This configuration allows the following wiring ETHERNET SWITCH LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 Chassis Ground Chassis Ground Chassis Ground Chassis Ground Shield plate position ...

Page 69: ...ow the connection between the two Ethernet shield connector in order to achieve the following wiring ETHERNET SWITCH LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 LNK ACT 10 100 Chassis Ground Chassis Ground Chassis Ground Chassis Ground Shield plate position 2 ...

Page 70: ...P Safety IP67 HarshIO 600 70 IP67 Safety Digital I O Modules Module grounding Warning At least one of the earth connections shown on the schematics must be ground connected to ensure the good operation of the module ...

Page 71: ...corresponding safety categories Safety Input wirings Single Channel Device Pulse test from Test Output M12 Port Wiring Safety Category Push Button Yes TP0 is configured as 24 V power supply with pulse test 1 1 2 3 4 5 TP0 IN0 IN1 TP1 GND Dry Contact 24 VDC 2 No TP0 is configured as 24 V power supply 1 1 2 3 4 5 TP0 IN0 IN1 TP1 GND Dry Contact 24 VDC 1 ...

Page 72: ... Device Pulse test from Test Output M12 Port Wiring Safety Category E Stop or Door Monitor Yes TP0 and TP1 are configured as 24 V power supply with pulse test 1 1 2 3 4 5 TP0 IN0 IN1 TP1 GND 24 VDC 24 VDC 4 No TP0 is configured as 24 V power supply 1 1 2 3 4 5 TP0 IN0 IN1 TP1 GND 24 VDC 3 ...

Page 73: ...IP67 Safety Digital I O Modules Device Pulse test M12 Port Wiring Safety Category Light Curtain No TP0 is configured as 24 V power supply 1 1 2 3 4 5 TP0 IN0 IN1 TP1 GND OSSD1 OSSD2 24VDC 24VDC Emitter Receiver 3 or 4 depending on light curtain ...

Page 74: ... IP67 Safety Digital I O Modules Safety Output wiring Single Channel Device Pulse test M12 Port Wiring Safety Category Relay Yes OUT0 and OUT1 are configured as single channel with pulse test 1 1 2 3 4 5 OUT0 OUT1 GND Ka Kb Ka Ma Kb Mb 24VDC 3 ...

Page 75: ...7 HarshIO 600 75 IP67 Safety Digital I O Modules Dual Channel Device Pulse test M12 Port Wiring Safety Category Relay Yes OUT0 and OUT1 are configured as dual channel with pulse test 1 1 2 3 4 5 OUT0 OUT1 GND K2 K1 K1 K2 24VDC 4 ...

Page 76: ...IP67 Safety Digital I O Modules Bipolar Safety Output wiring Device Pulse test M12 Port Wiring Safety Category Relay Yes 1 1 2 3 4 5 OUT0 OUT1 24V GND Sourcing K1 K2 Sinking K1 K2 4 No 1 1 2 3 4 5 OUT0 OUT1 24V GND Sourcing K1 K2 Sinking K1 K2 3 ...

Page 77: ...odules Muting Lamp wiring Device Pulse test from Test Output M12 Port Wiring Safety Category Muting Lamp Yes Feature only available when TO3 or TO7 are configured as a muting lamp output 1 1 2 3 4 5 TP0 IN0 IN1 TP1 GND 24VDC ns Note A muting lamp is not a safety device ...

Page 78: ... is recommended to consult a certification body regarding the assessment of the entire system You will need to define the type of safety components to be used including the HarshIO Safety modules This will be necessary to calculate the parameters of the whole safety function The safety function shall be the result of a risk assessment study IP address setting The HarshIO module is configured in DH...

Page 79: ...EtherNet IP CIP Safety IP67 HarshIO 600 79 IP67 Safety Digital I O Modules Warning Use a plastic screw driver to turn the rotary switches or wear anti static equipment ...

Page 80: ... allocated Invalid setting e g 000 or 255 or 278 lead to case a b c of this table Note The IP mask address and Gateway address are the ones stored in the Flash memory of the module To change these parameters send explicit messages command to the module See section here Note In this mode it is not possible to store an IP address using CIP Explicit messages 0xF5 TCP IP Object DHCP Mode 4 u v HarshIO...

Page 81: ... its IP address IP mask address and gateway address according information stored in its Flash memory Note a b c designate any setting not described as part of this table above e g the following positions 000 255 399 500 998 Note In this mode it is possible to store the TCP IP address information using an EtherNet IP commissioning tools using 0xF5 TCP IP Object Note If the module has never been com...

Page 82: ...are saved in the modules address mask gateway as it was set during DHCP transaction given by the DHCP server Warning After setting the IP address the window shall be closed and not open anymore during working operation Warning The module window shall be screwed with a torque of 0 4 Nm to ensure a correct sealing to achieve IP67 rating ...

Page 83: ...ware tool like Molex EtherNet IP Tools that manages Explicit Messaging requests to access module CIP objects 0xF5 TCP IP to set parameters like Static or dynamic IP addressing IP address Network mask The Molex EIP_Tools software can be download free of charge here There is no installation setup Just copy the files in a new folder and launch EIP_Tools exe Click on Options Select the computer networ...

Page 84: ...he network Then select by clicking one EtherNet IP device in the station list The device selected should have its IP address set in the Station IP area Click on 0xF5 TCP IP tab and then on Get_Attribute_All The device parameters are displayed For example to modify the IP Address parameter write the new IP and select Set_Attribute button to send the command 1 2 3 4 1 2 3 ...

Page 85: ... the position 000 Restart the module to apply the new IP address EDS files The EDS files are simple text files used by network configuration tools to help identifying products and easily commission them on a network For example below a screen shot of Molex EtherNet IP Scanner Configuration Tool SNCT Master showing the commissioning of EtherNet IP CIP Safety HarshIO module using its EDS file Molex ...

Page 86: ...DEC 8B4B DYU GW 00080023062A0100 eds 1578 0x62A 112095 5128 TCDEC 8B4B DYU G8 00080023062A0100 eds 1578 0x62A 5 pin 7 8 power connector versions SAP Material EDS File Name Product Code 112095 5111 TCDEC 8B4P D1U GW 0008002306120100 eds 1554 0x612 112095 5129 TCDEC 8B4P D1U G8 0008002306120100 eds 1554 0x612 112095 5112 TCDEC 8B4B D1U GW 00080023061A0100 eds 1562 0x61A 112095 5130 TCDEC 8B4B D1U G8...

Page 87: ...rom Molex web site The EDS files as well as the product documentation can be downloaded from the Molex web site http www molex com molex mysst DownloadCenter action and use Option 1 Select the Product Lines and or Search by part number to look for TCDEC 8xxP DxU Gx part number ...

Page 88: ... EDS from the module The EDS file can also be uploading from the HarshIO modules A tool like Rockwell RSLinx software can be used to call the Upload EDS from device service See the next section Import HarshIO Safety EDS into Rockwell hardware description library for further details ...

Page 89: ... Modules Import HarshIO Safety EDS into Rockwell hardware description library To start the commissioning the first step is to import the HarshIO Safety EDS file into Rockwell hardware library by using Rockwell Automation RSLinx software Start Rockwell RSLinx software ...

Page 90: ...EtherNet IP CIP Safety IP67 HarshIO 600 90 IP67 Safety Digital I O Modules Select Menu Communications Configure Drivers Select EtherNet IP Driver ...

Page 91: ... IP CIP Safety IP67 HarshIO 600 91 IP67 Safety Digital I O Modules Set a name for the Driver If there is multiple network interfaces in the computer select the correct one to communicate with the HarshIO module ...

Page 92: ...l I O Modules Check that the Driver is running RSLinx is now browsing the network to detect the EtherNet IP devices At this stage the HarshIO Safety module is detected but appears with an icon representing a question mark because the EDS file is not yet imported ...

Page 93: ...EtherNet IP CIP Safety IP67 HarshIO 600 93 IP67 Safety Digital I O Modules Select the HarshIO module right click on mouse and select Upload EDS file from device A new tool is launch Select Next button ...

Page 94: ...EtherNet IP CIP Safety IP67 HarshIO 600 94 IP67 Safety Digital I O Modules The EDS Wizard is checking the EDS file revision in the device The EDS Wizard is checking integrity of the EDS file ...

Page 95: ...Net IP CIP Safety IP67 HarshIO 600 95 IP67 Safety Digital I O Modules The EDS Wizard is checking integrity of the icon file The EDS Wizard is importing the EDS file and icon in the Rockwell hardware library ...

Page 96: ...P Safety IP67 HarshIO 600 96 IP67 Safety Digital I O Modules The EDS Wizard has successfully imported the files RSLinx has registered correctly the EDS file and displays now the correct icon of the HarshIO eIP module ...

Page 97: ...00 97 IP67 Safety Digital I O Modules Configure HarshIO Safety module into Rockwell RSLogix 5000 project Start RSLogix5000 software Select the Ethernet node of the EtherNet IP connectivity channel Right click on mouse and select New Module ...

Page 98: ...EtherNet IP CIP Safety IP67 HarshIO 600 98 IP67 Safety Digital I O Modules Look and select in the Catalog Generic EtherNet IP Safety Module Select the module right click on mouse and select Create ...

Page 99: ... Number also called SNN The Safety Network Number is a unique identifier of 48 bit number to prevent the acceptance of connection requests that have been misdirected This is to ensure that every module on the safety network can be uniquely identified Warning Safety controllers Originator that have an Automatic SNN setting feature should only use that feature when the safety system is not being rel...

Page 100: ... Safety Digital I O Modules In the Connection Parameters area select Change In the Module tab change the following parameters Vendor 8 Molex Product Type 35 Product Code 1570 Safety I O assemblies The Input Data and Output Data shall be set to Safety ...

Page 101: ...In our example we are going to connect the Safety Input and Safety Outputs Vendor Specific assemblies Note The HarshIO module supports different kind of safety I O connections according the number and type of process data the application needs to access List of safety I O connections are available in I O data mapping ...

Page 102: ...EtherNet IP CIP Safety IP67 HarshIO 600 102 IP67 Safety Digital I O Modules Disable the Configuration Signature to apply the change Select Yes to apply the new parameters ...

Page 103: ...oduct package or can be downloaded from the Molex web site http www molex com molex mysst DownloadCenter action Warning To browse and download software from the Molex web site you must accept the use of cookies in the Internet explorer Select Option 1 Select the Product Lines and or Search by Part Number and look for TCDEC 8xxP DYU G 4 pin power connector or TCDEC 8xxP D1U Gx 5 pin power connector...

Page 104: ...EtherNet IP CIP Safety IP67 HarshIO 600 104 IP67 Safety Digital I O Modules Start Molex SNCT software And select File New ...

Page 105: ...EtherNet IP CIP Safety IP67 HarshIO 600 105 IP67 Safety Digital I O Modules Select the HarshIO Safety module and its version The next step is to setup the Safety Network Number ...

Page 106: ...shIO 600 106 IP67 Safety Digital I O Modules From the RSLogix 5000 software go to HarshIO module properties dialog box Select the Safety Network Number parameters button Copy the SNN in the clipboard and paste it in the SNCT software ...

Page 107: ... O Modules Connect to the module by choosing Action menu et select Online If the TUNID is different than the one configured in the module the following message is displayed If some existing parameters were already set in the module the following message is displayed ...

Page 108: ...ital I O Modules Select Set TUNID in Device button Note If you get the below message means that the module has already a TUNID configured Perform a Safety Reset before to be able to set the TUNID Go to the Safety Operation tab and select the Safety Reset button ...

Page 109: ...67 Safety Digital I O Modules Select Yes to reset the module TUNID and configuration The module is successfully reset Note Be careful then setting TUNID that no EtherNet IP Scanner I O connections are open otherwise the setting of TUNID will failed ...

Page 110: ...uccessful The next step is to configure the module Note Now that the TUNID is configured it is possible to save the module configuration Select File Save The default file name is the concatenation of the HarshIO product number and TUNID configured in the module The file name can be changed if necessary ...

Page 111: ... Complementary Safety Inputs are treated as a Complementary dual channel The evaluation is done after discrepancy time 2 Point Mode Mode Comments Not used Input is disabled Safety Input is enabled and no external pulse test is needed This is commonly used when the Input device generates its own pulse test such as light curtain Safety Pulse Test Input is enabled and a Pulse Test must be used as the...

Page 112: ...lse Test Test Output is configured to generate 24 VDC with a Pulse Test Power Supply Test Output is configured to deliver 24 VDC power supply At module power on the Test Output is constantly energized 24 VDC Muting Lamp Test Output is used to drive a muting lamp The Test Output can detect a broken wire condition check is done every 3s and 2 consecutive fail tests are requiring to declare a fault N...

Page 113: ...arately Dual Channel The Safety Outputs are treated as a dual channel 2 Point mode Mode Comments Not used Output is disabled Safety No Pulse Test Output is enabled and NO pulse test is generated Safety Pulse Test Output is enabled and a pulse test is generated 3 Pulse Test Length Define the pulse test length of the associated Output See Output Pulse Test for more information 1 2 3 4 ...

Page 114: ...etting is completed the next step is to download the configuration in the module Note If you have defined a password to protect the module configuration the SNCT will ask to fill the password for the next Safety Operation Select the Safety Operation tab and click on Download Configuration to Device ...

Page 115: ...verifying the signature calculated by both SNCT software and HarshIO module If the signatures are identical click the Yes button otherwise click No to abort the operation Warning Each operation has to be done by a Safety Expert and requires knowing the module password to perform the operations Note Before the download of file please check that the module configuration is not locked This status can...

Page 116: ...n verify the configuration signature by clicking the button Read from device to check that both SNCT configuration and Device configuration are identical It is also part of the safety process to control visually the correct match of the Safety Input and Safety Output parameters Go to Module Configuration tab and click on Show Values from Module Identical signature ...

Page 117: ...oluntary that the differences found are not highlighted because the checking has to be done by a Safety Expert body and not by the SNCT software Warning It is part of the safety process to realize a test system of each safe input and safe Output configured The tests have to be done by a Safety Expert body and consigned in a document ...

Page 118: ...EtherNet IP CIP Safety IP67 HarshIO 600 118 IP67 Safety Digital I O Modules Lock the configuration to protect it from any user modification The module is now locked ...

Page 119: ... Safety Digital I O Modules Connection and testing of HarshIO Safety module in RSLogix 5000 Importing the module signature in Logix5000 Go to Safety Operation and select Copy In RSLogix open the HarshIO module Properties window and select Safety Tab ...

Page 120: ...n To finalize the configuration adjust the RPI for the Safety Input connection at the required Value Warning The minimum RPI for the Safety HarshIO is 10ms Warning If configuration signature is unchecked authorized personal needs to ensure that the Controller and HarshIO have the correct configuration ...

Page 121: ...Digital I O Modules Go Online and download the controller project Switch the safety controller in Run mode The safety module connection is established and running You can now access to the safety process data and start writing the safety control application ...

Page 122: ...s its I O connections open but informs the devices the output process data must not be processed When the HarshIO module received safety output data in IDLE mode the module sets all its safety output data to 0 the module produces its safety input data to the scanner Duplicate IP address The HarshIO module performs a duplicate IP address checking according to ACD method IPv4 Address Conflict Detect...

Page 123: ...ces 1 Supported Not supported Class Services Id Service Param Options 01h Get_Attributes_All 0Eh Get_Attribute_Single Instance Attributes Id Description Get Set Limits 01h Vendor Id 8 02h Device Type 12 03h Product Code Depends on the product 04h Revision Depends on the revision 05h Status 06h Serial Number 07h Product Name Depends on the product Supported Not supported Instance Services Id Servic...

Page 124: ... Max ID of instance attributes Supported Not Supported Class Services Service Param Options Get_Attributes_All Get_Attribute_Single Supported Not Supported Instance Attributes Id Description Get Set Limits 1 Object List 2 Maximum connections supported 3 Number of active connections 4 Active connections list Supported Not Supported Instance Services Service Param Options Get_Attributes_All Get_Attr...

Page 125: ...2 02h Max Instance 199 03h Number of instances 4 Supported Not supported Class Services Service Param Options Get_Attribute_Single Supported Not Supported Instance Attributes Id Description Get Set Limits 03h Data Set command is not allowed if an exclusive owner connection is open Supported Not supported Instance Services Id Service Param Options 0Eh Get_Attribute_Single 10h Set_Attribute_Single ...

Page 126: ...s 01h Get_Attributes_All 0Eh Get_Attribute_Single Instance Attributes Id Description Get Set Limits 01h Open Requests 02h Open Format Rejects 03h Open Resource Rejects 04h Open Other Rejects 05h Close Requests 06h Close Format Requests 07h Close Other Requests 08h Connection Timeouts Supported Not supported Instance Services Id Service Param Options 01h Get_Attributes_All 0Eh Get_Attribute_Single ...

Page 127: ... 01h Get_Attributes_All 0Eh Get_Attribute_Single Instance Attributes Id Description Get Set Limits 1 Status 2 Configuration Capability 3 Configuration Control 4 Physical Link 5 Interface Configuration 6 Host Name 7 Safety Network Number 8 TTL Value 9 Mcast Config 10 Select ACD 11 LastConflictDetected 12 EtherNet IP Quick_Connect Supported Not supported Instance Services Id Service Param Options 01...

Page 128: ...tions 0Eh Get_Attributes_All 0Eh Get_Attribute_Single Instance Attributes Id Description Get Set Limits 01h Interface Speed 02h Interface Flags 03h Physical Address 04h Interface Counters 05h Media Counters 06h Interface Control 07h Interface Type 08h Interface State 09h Admin State 10h Interface Label Supported Not supported Instance Services Id Service Param Options 01h Get_Attributes_All 0Eh Ge...

Page 129: ...Description Get Set Limits 01h Network Topology 0 indicates Linear 1 indicates Ring 02h Network Status 0 indicates Normal 1 indicates Ring Fault 2 indicates Unexpected Loop Detected 3 indicates Partial Network Fault not expected 10h Active Supervisor Address IP and or MAC address of the active ring supervisor 12h Capability Flags Value 0x02 Beacon based Ring Node Supported Not supported Instance S...

Page 130: ...er of Instance 1 Supported Not supported Class Services Id Service Param Options 0Eh Get_Attributes_All 0Eh Get_Attribute_Single Instance Attributes Id Description Get Set Limits 04h DSCP Urgent 05h DSCP Scheduled 06h DSCP High 07h DSCP Low 08h DSCP Explicit Supported Not supported Instance Services Id Service Param Options 0Eh Get_Attribute_Single 10h Set_Attribute_Single ...

Page 131: ... automatic product replacement operation is possible thanks to the memory key connected to the module The key is available in 2 versions M8 external key or Window internal key see section Memory Key for details The memory key saves all module information Without the key HarshIO module cannot operate Before replacing a defective product check the following The system machine application is stopped ...

Page 132: ...em support 6 Note the position of the metallic ground plate of Ethernet connectors 7 Note the position of the 3 rotary switches 8 Remove the memory key a For internal key open the module window and disconnect the key using an appropriate tool e g plastic screwdriver Avoid touching the exposed parts of the printed circuit board b For M8 key unscrew the key from the module 9 Store the defective modu...

Page 133: ...controller a Check the cordsets power network are properly connected by inspecting the status of the diagnostic LEDs on the module b Test the communication with the module using a network tool i Sending a PING command from a DOS window ii Use Molex EIP_Tools software available on the USB stick delivered with the unit or available free of charge here to detect the module iii Launch a web browser to...

Page 134: ...ol Note Before to use the SNCT tool the HarshIO must have its IP address already setup Note SNCT software is compatible with Windows 32 bit and 64 bit operating systems running under Windows XP and Windows Seven SNCT standard and safety features include Create Open and Save module configurations Preview and Print a module configuration Automatic module discovery Safety inputs and safety outputs pa...

Page 135: ...y IP67 HarshIO 600 135 IP67 Safety Digital I O Modules Most of the features are performed when the SNCT software is connected to the HarshIO module To go Online Offline select the Action menu or click on the following icon ...

Page 136: ...out of box configuration setting meaning default SNN no configuration signature and no stored IP address Note The procedure is based on the assumption that the module has been already commissioned and no information is known about the module IP address SNN lock signature password To perform a Safety Reset follows the below procedure 1 Set the computer network interface to 192 168 1 100 2 Open the ...

Page 137: ...EtherNet IP CIP Safety IP67 HarshIO 600 137 IP67 Safety Digital I O Modules 7 Select the network interface 8 Perform a module discovery 9 Double click on the module to select it ...

Page 138: ...0 138 IP67 Safety Digital I O Modules 10 Go Online to connect the module Action Online 11 The SNCT detects a mismatch between the current TUNID set in the project IP SNN and the TUNID stored in the physical module 12 Select Yes and then OK ...

Page 139: ...on tab 14 Select Safety Reset button 15 A notification box informs that all permanent information will be reset in the module SNN IP address signature Select Yes 16 A notification box informs that the TUNID difference between the configured one in the project and the one in the physical module Select Yes ...

Page 140: ...If the password is unknown go to the section Reset Password 20 The Safety Reset service is successful 21 Power OFF the module 22 Go Offline and Exit SNCT Note After a Safety Reset the safety module is configured as follow State Waiting for TUNID Lock State False IP Address DHCP or Static according the rotary switches position Note The safety reset service can also be performed using Rockwell Logix...

Page 141: ...EtherNet IP CIP Safety IP67 HarshIO 600 141 IP67 Safety Digital I O Modules Select Yes Select Yes ...

Page 142: ...is a feature protecting a HarshIO module to have its configuration modified after a commissioning by a Safety Expert body Note If the module is protected by Password Lock and Unlock actions will require entering the password Lock a module configuration 1 Launch the SNCT 2 Open the module configuration File Open ...

Page 143: ...EtherNet IP CIP Safety IP67 HarshIO 600 143 IP67 Safety Digital I O Modules 3 Select the network interface 4 Perform a module discovery 5 Double click on the module to select it ...

Page 144: ...EtherNet IP CIP Safety IP67 HarshIO 600 144 IP67 Safety Digital I O Modules 6 Go Online to connect the module Action Online 7 Go to the Safety Operation tab and Select Lock Device button ...

Page 145: ...igital I O Modules 8 If the module is protected by a password enter it and select OK If the password is unknown go to the section Reset Password 9 The Lock service is successful 10 To verify the Lock state of the module a the Lock LED shall be solid Yellow or ...

Page 146: ...EtherNet IP CIP Safety IP67 HarshIO 600 146 IP67 Safety Digital I O Modules b Go to Module Information tab and click Refresh button to display the Lock State value 11 Go Offline and Exit SNCT ...

Page 147: ...eps to Unlock a module configuration are similar to the Lock procedure steps from 1 to 6 7 Go to the Safety Operation tab and Select Unlock Device button 8 If the module is protected by a password enter it and select OK If the password is unknown go to the section Reset Password 9 The Unlock service is successful ...

Page 148: ...y IP67 HarshIO 600 148 IP67 Safety Digital I O Modules 10 To verify the Lock state of the module a the Lock LED shall be blinking Yellow or b Go to Module Information tab and click Refresh button 11 Go Offline and Exit SNCT ...

Page 149: ...IO 600 149 IP67 Safety Digital I O Modules Stored IP Address using DHCP Server To store an IP address to an out of box module follows the procedure 1 Launch the Molex DHCP Server application delivered on the USB stick with the product ...

Page 150: ...t is the first launch of the tool open the server configuration box Option Server Configuration Select the Ethernet interface card and set the subnet mask Click OK to close the box 3 Double click on the line corresponding to the HarshIO to configure 4 Set the IP address and click OK ...

Page 151: ...will be created Check the Loop check box and the DHCP server starts to send Ping request in cyclically to the module 6 Now start the SNCT tool Create or open a project Select the network interface Enter IP address of the module or perform a module discovery and select the module 7 Go Online ...

Page 152: ...esh Verify that the module is in Waiting for TUNID if the module is really in out of box state that will be the case If it not the cases you will not be allow to change IP of the module so you will need to do a safety reset and restart the procedure at the step 1 9 Go in IP Port Configuration tab click on the Refresh Button ...

Page 153: ... 153 IP67 Safety Digital I O Modules 10 In Configuration Control click on the Change Button 11 In the box select Static and click Ok 12 Modification is applied immediately and a message Modification done with success is displayed 13 Click Ok ...

Page 154: ...Button 15 Provide the new IP address and network mask 16 Modifications will be immediately applied 17 SNCT will go Offline and then go Online automatically with the new IP address Note Due to the new IP address a warning could be displayed indicating that configuration parameters are different between configuration and module ...

Page 155: ...ET RED LOCK RED MOD RED Blinking SNCT will not be able at all to communicate with the module or a warning message will be displayed To verify an IP conflict state follows the below procedure 1 Modify the rotary switch to generate an IP address available on the network and restart the module 2 Start SNCT and go Online Action Go Online 3 Go in IP Port Configuration page click on the Refresh Button 4...

Page 156: ...traffic To get Ethernet port diagnostic follows the below procedure 1 Start SNCT and Go online Action Go Online 2 Go in IP Port Configuration page click on the Refresh Button 3 Click on the diagnostics button on the port that would like to analyze 4 SNCT displays a dialog box with current value of the counters 5 The counters can reset by clicking on the Get and Clear button ...

Page 157: ...he Safety Reset section 1 Launch the SNCT 2 Create a new project and select the module type 3 Select the network interface 4 Perform a module discovery and select the module 5 Go Online to connect the module Action Online 6 At this step two warnings are displayed depending of the module state a TUNID configured is different from TUNID in the module providing a TUNID is not mandatory to retrieve mo...

Page 158: ...e state of the module and define the operations to do Waiting for TUNID No TUNID is set in the module Set one before to be able to do any other operation Configuring Module have a TUNID but no configuration download a configuration Idle Configured Module is configured and ready to execute but there is no EtherNet IP scanner connected Executing Module is configured and a EtherNet IP scanner is conn...

Page 159: ...e requested to access the features Warning Be sure to do not lose the password Even SNCT provides a feature to Reset the password this procedure takes time due the obligation to the contact to the Molex technical support To perform a Set Password follow the procedure 1 Launch the SNCT 2 Open the module configuration File Open 3 Select the network interface 4 Do a module discovery 5 Double click on...

Page 160: ...e module configuration File Open 3 Select the network interface 4 Do a module discovery 5 Double click on the module to select it 6 Go Online to connect the module Action Online 7 Do Reset Password Action Additional Tools Reset Password Warning The Environment Code is different for each module A new Environment Code is generated after each Reset Password done successfully in a module so Reset Code...

Page 161: ...ception of the answers redo operation 1 to 7 and then replace the in the Enter Reset Code fields by the received value 11 Click OK 12 If the Reset Password is successful a message will display The password has been correctly removed It is recommended to set a new password in the module ...

Page 162: ...k interface 4 Perform a module discovery and select the module 5 Go Online to connect the module Action Online 6 At this step two warnings are displayed depending of the module state a TUNID configured is different from TUNID in the module providing a TUNID is not mandatory to retrieve module Information b Parameters in the module are different from parameters in the configuration This is normal b...

Page 163: ...le memory The first message is the most recent one The messages are time stamped time is based on the power up of the module meaning that time return to 0 at each restart of the module 2 special messages are generated at the restart of the module These messages are only informative Initialized CCom 0x07 Param 1 indicates the number in hexadecimal of start of the module since its manufacturing FPGA...

Page 164: ...s stored in the HarshIO module Warning It is highly recommended to use a point to point Ethernet connection to transfer the firmware between the computer and the HarshIO module to avoid disturbance during the file transfer Follow the below steps to download a firmware 1 Set the computer network interface to 192 168 1 100 2 Launch the SNCT 3 Open a new project File New 4 Select the HarshIO module v...

Page 165: ... Digital I O Modules 5 Select in the Action menu Additional Tools Download Firmware 6 Browse the computer to locate the HarshIO firmware select it and click Open 7 SNCT checks the firmware CRC file and display version information 8 Click the Transfer button ...

Page 166: ...EtherNet IP CIP Safety IP67 HarshIO 600 166 IP67 Safety Digital I O Modules ...

Page 167: ...herNet IP CIP Safety IP67 HarshIO 600 167 IP67 Safety Digital I O Modules 9 Follow the instructions 10 SNCT starts the download and display information during the transfer that takes approximately 30 sec ...

Page 168: ...EtherNet IP CIP Safety IP67 HarshIO 600 168 IP67 Safety Digital I O Modules 11 Transfer is done successfully Follow the instructions to restart the module ...

Page 169: ...t the configuration signature In SNCT are equal to the signature In Module Safety Expert shall verify individually that each parameters value in the section Safety Inputs Safety Input X and Safety Input Y Safety Outputs Safety Output X and Safety Output Y have the same values If the configuration signatures are equal but the verification shows differences contact Molex technical support team Follo...

Page 170: ... IP67 HarshIO 600 170 IP67 Safety Digital I O Modules 4 Generate the listing File Print 5 Ensure that is the correct module by verifying in the listing the IP and SNN 6 Compare the signatures In SNCT In Module in the listing ...

Page 171: ... section Safety Inputs Safety Input X and Safety Input Y Safety Outputs Safety Output X and Safety Output Y Note Values rounded below are value set in the configuration assembly and are described in the section Safety I O data mapping Configuration Data 8 Print or save the listing 9 Go Offline Close the SNCT ...

Page 172: ... 172 IP67 Safety Digital I O Modules Log Emergency Mode This is an expert feature to retrieve the log information of the module that is not operating anymore Note This feature must be used only on request of the Molex technical support team ...

Page 173: ... Product Replacement An USB stick The USB stick contents information important and software package to proceed to the commissioning of the module USB Stick The USB stick contains important electronic material including Safety manual this present manual Product certificates and conformance documents ODVA TUV Software Network Configuration Tool also called SNCT HarshIO module description files EDS T...

Page 174: ...x 7 mm The key stores all information including module parameters and safe and non safe configuration Behavior Warning Insertion and remove of the non volatile memory key SHALL be done with the module disconnected from the power supply Warning If the non volatile memory key is not detected bad insertion in the connector key removed during operation the module is directly switching in fail safe mod...

Page 175: ...00 175 IP67 Safety Digital I O Modules Note The HarshIO safety module can operate only if a single key is inserted If a second key is detected the module is directly switching in fail safe mode and all the I O leds will blink in red color ...

Page 176: ...rowser Internet Explorer Firefox etc To do so Connect the computer to the network where is located the HarshIO module Launch the web browser Enter the HarshIO IP address in the address box of the web browser Warning Be careful about Internet Explorer options parameters like Proxy Server can block the access to the HarshIO web server interface Note There is no login and no password to access the we...

Page 177: ...EtherNet IP CIP Safety IP67 HarshIO 600 177 IP67 Safety Digital I O Modules General information This page shows the information of the HarshIO safety module ...

Page 178: ...EtherNet IP CIP Safety IP67 HarshIO 600 178 IP67 Safety Digital I O Modules Diagnostic information This page shows the network interface diagnostic information ...

Page 179: ...EtherNet IP CIP Safety IP67 HarshIO 600 179 IP67 Safety Digital I O Modules This page shows the Ethernet and EtherNet IP diagnostic information ...

Page 180: ...web site to browse and discover the solutions Also available online the Industrial I O Designer Guides to quickly select connectors cables and cordsets to connect the power I O and network for the HarshIO modules These guides are available for various regions to quickly find the correct product and associated part numbers for the country America Europe China Japan Molex Industrial Communications A...

Page 181: ...EtherNet IP CIP Safety IP67 HarshIO 600 181 IP67 Safety Digital I O Modules 14 Certifications ...

Page 182: ...EtherNet IP CIP Safety IP67 HarshIO 600 182 IP67 Safety Digital I O Modules TUV Certificate ...

Page 183: ...aration described above is in conformity with the relevant Union harmonization legislation 2014 30 EU EMC Directive 2006 42 EC Machinery Directive 2011 65 EU RoHS 2 The following harmonized standards and technical specifications have been applied EN 61131 2 2007 Programmable Controllers Part 2 Equipment requirements and tests Zone B EMC EN 61000 6 2 2005 AC 2005 Electromagnetic compatibility EMC P...

Page 184: ...d above is in conformity with the relevant Union harmonization legislation 2014 30 EU EMC Directive 2006 42 EC Machinery Directive 2011 65 EU RoHS 2 The following harmonized standards and technical specifications have been applied EN 61131 2 2007 Programmable Controllers Part 2 Equipment requirements and tests Zone B EMC EN 61000 6 2 2005 AC 2005 Electromagnetic compatibility EMC Part 6 2 Generic ...

Page 185: ...the Molex web site www molex com Product Information Please ensure that the following information is available before calling for technical support Module type and serial number Details of the issue and circumstances that may have caused the problem Note The HarshIO module identification is located on the side and backside of the module Serial Number Module Type MAC Address Product Version ...

Page 186: ... I O Modules Technical Support To assist users in using the products Molex provides technical information on its web site Molex Support and Download They can find particularly Downloads center Support Request Form Knowledge Base Worldwide technical support contacts ...

Page 187: ...EtherNet IP CIP Safety IP67 HarshIO 600 187 IP67 Safety Digital I O Modules Brad from Molex Zone d Activité du Thuit Anger 185 H Voie Romaine 27370 LE THUIT ANGER FRANCE ...

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