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Air Head Crimp Tool for InsulKrimp™ Piggyback QD 

Doc. No: ATS-640056200 

Release Date: 09-19-06 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: C 

Revision Date: 10-07-14 

 

Tool Calibration 

 

A Certificate of Calibration (see last page) was supplied with the tool.  
To recalibrate this tool, pin gauge measurements should be taken in 
each conductor nest and compared to this chart.  The tool should be 
lubricated prior to recalibration to ensure consistent measurements.  

 
 
 
 

 

Nest Color Code 

Wire Range 

“X” Dimension Conductor Crimp 

Crimp Inspection Marking 

AWG 

mm² 

Mean 

Go 

No Go 

Red 

18 - 22  0.35 - 0.80 

.080 

.076 

.084 

N/A 

Blue 

14 - 16  1.30 - 2.00  

.098 

.094 

.102 

N/A 

Yellow 

10 - 12  3.30 - 5.00 

.140 

.136 

.146 

N/A 

 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

Warranty 

 

This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All 
vital components are long-life tested.  All tools are warranted to be free of manufacturing defects for a period of

 

30 days. 

 Should such a defect occur, we would repair or exchange the tool free of charge.  This repair or 

exchange will not be applicable to altered, misused or damaged tools. 

 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. 

PIN GAUGE IN 

CONDUCTOR CRIMP 

 

“ Confining ” Crimp 

X

 

Summary of Contents for 64005-6200

Page 1: ... powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping SCOPE Products InsulKrimp Piggyback Quick Disconnect 10 22 AWG This tool head is intended for use in the 19279 0001 AT 200 either hand held or with optional bench adapter 19078 0307 ATBA and foot switch Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the cr...

Page 2: ...r to the instruction manual for the 19279 0001 AT 200 for mounting this crimp tool head Crimping Terminals 1 Push the terminal onto the tab locator all the way to the stop in the proper color coded nest The male tab of the terminal should be up See Figure 1 2 The height of the locator may need to be adjusted when changing from one terminal size to another To do this loosen the locator lock nut See...

Page 3: ...locator make sure the seam of the terminal is oriented up or down in the tool if using unbrazed product as this will provide higher pull force values Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive mater...

Page 4: ...an Go No Go Red 18 22 0 35 0 80 080 076 084 N A Blue 14 16 1 30 2 00 098 094 102 N A Yellow 10 12 3 30 5 00 140 136 146 N A CAUTION Repetitive use of this tool should be avoided Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for...

Page 5: ...escription Quantity 64005 6200 Crimp Tool Head Figure 5 1 64005 0000 Basic Air Tool Head 1 2 64001 6275 Locator Assembly 1 3 64001 6270 Tooling Kit 1 Tooling Kit Only 4 64001 6201 Conductor Punch 1 5 64001 62022 Conductor Anvil 1 6 64001 6203 Insulation Punch 1 7 64001 6204 Insulation Anvil 1 8 N A 4mm Diameter by 5 0mm Long Roll Pins 2 9 N A 10 32 by 5 16 Long Cup Point Set Screw 1 Available from...

Page 6: ...2 2 2 Parts List Continued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Figure 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12 Long Freedrive Pan Head Screw 1 4 N A M4 by 30 Long Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an industrial supply company such as MSC 1 800 645 7270 ...

Page 7: ...___________ Serial Number_____________________ Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ____________ Range Conductor Nest 2 ____________ Actual ____________ Range Conductor Nest 3 ____________ Actual ____________ Technician _______________________ Date of Calibration __________________ Calibrati...

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