YAMADA HR Series Instruction Download

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Doc. No. HRS 017U-04

HOSE REEL

（

HR Series

）

HR- 3G10  MODELNo. N831488
HR- 3C15  MODELNo. N832888
HR- 3WH15  MODELNo. N831888
HR- 4A15  MODELNo. 854671

HR- 4G15 MODELNo. N831689

HR- 4W15 MODELNo. N830889

WARNING

Prior to operating this product, be sure to read this operation manual for safety. After reading the manual, please
keep it on hand for future reference.

INSTRUCTION

Summary of Contents for HR Series

Page 1: ...LNo N832888 HR 3WH15 MODELNo N831888 HR 4A15 MODELNo 854671 HR 4G15 MODELNo N831689 HR 4W15 MODELNo N830889 WARNING Prior to operating this product be sure to read this operation manual for safety After reading the manual please keep it on hand for future reference INSTRUCTION ...

Page 2: ...Furthermore to indicate the type of danger and damage the following symbols are also used along with those mentioned above This symbol indicates a DON T and will be accompanied by an explanation on something you must not do This symbol indicates a DO and will be accompanied by instructions on something you must do in a certain situation Precautions on Use The following warnings and cautions are ve...

Page 3: ... cutting off air supply could damage the hose and packing resulting in material leaks to contaminate your plant facilities Such secondary disasters are the user s responsibility You may burn your hand by friction if you allow the hose to retract vigorously holding it If the warning caution labels are damaged or peeled off purchase them from our distributor and attach properly The supply hose may b...

Page 4: ...2 2 2 Hose Outlet Arm angle adjustment 3 2 3 Connection to the pipework system 4 3 Operation 3 1 Installation of Dispensing Tool 5 3 2 Positioning of Hose Stop 5 3 3 Adjustment of Spring Tension 5 4 Maintenance and Inspection 4 1 Troubleshooting 6 4 2 Maintenance and Inspection 6 4 3 Replacement of Consumables and Repair 6 5 Parts Disassembly Drawing and Parts List 7 6 Specifications 8 7 Limited W...

Page 5: ...and check that all the accessories are included The mounting template is printed on the lid of the box Label As shown below there is a type label attached on the reel Check the maximum working pressure of your reel Fig 1 Names of Parts 1 5 7 5 35 Max working pressure MPa Water Air Oil Grease 50 C 150 C 10 25 Max working pressure MPa Warm Water ...

Page 6: ...r mounting rail for installation follow the following procedures and refer to Fig 6 a Place an anchor bolt or construct a mounting hole at the mounting position to meet the mounting rail mounting hole b Clamp the mounting rail at the mounting position with a nut or bolt c Secure the clamping plate for the mounting bracket to the mounting rail with four bolts and nuts for each unit d Mount the moun...

Page 7: ...the provided tool Torx driver T25 Fig 9 2 Remove the other side of the lock head Fig 10 3 Loosen the four screws a little 1 2 revolution Fig 11 4 Find a desired angle by rotating the arm 36 degrees at a time Fig 12 5 Tighten the four screws securely in the desired position 6 Attach the lock heads to both sides CAUTION Do not remove the four screws just loosen them Fig 8 Fig 9 Fig 11 Fig 12 Fig 10 ...

Page 8: ...that the intake hose is not twisted or strained after connection Table 1 3 Operation The hose reel is delivered with a ratchet mechanism which retains the hose in the required outdrawn position Fig 14 The ratchet will disengage if the hose is drawn out a little further and the hose then recoils to the drum It should be noted that the hose should be held by the hand as long as possible during the r...

Page 9: ...the hose stop is not properly attached to the hose it may move when it hits against the outlet 3 3 Adjustment of Spring Tension 1 With the supply hose completed coiled insert a square drive 13mm into the square hole in the spring hub Fig 16 2 Holding the square drive tightly in your hand remove the two screws securing the spring hub by using the provided tool Torx driver T25 3 To increase spring t...

Page 10: ...ntact our distributor or service shop for replacement of consumables or repair To replace the supply hose follow the following instructions Preparation for Replacement 1 Turn off the supply of air water oil grease warm water Then remove residual pressure in the hose 2 Wind up the hose completely onto the drum and neutralize the spring tension according to 3 3 Adjustment of spring tension 3 Remove ...

Page 11: ...4992 N374121 N372439 Supply hose 1 10 N372415 N373158 N372415 N376331 Spring 1 11 N372419 Spring hub 1 No 8 hose stopper 770199 619155 627012 711030 only two Q ty Description Q ty N343540 Hose stop 1 2 8 N343541 N343851 N341342 No Part No CAUTION Wear safety gloves when adjusting spring tension There is a risk of injury Failure to use the right tool for the square hole in the spring hub may result...

Page 12: ...8 3 8 15m G3 8 40 to 100 35 N832888 R1 2 686457 Socket Rc1 2 Rc1 2 N831888 HR 3C15 Grease 16 9 3 8 1m R1 2 Ambient Temp Operating Temp of Hose 30 to 100 Max Working Pressure MPa 1 5 20 to 60 1 5 10 to 60 686457 Rc1 2 Rc1 2 Supply hose Hose size 1 2 15m Outlet R1 2 Fitting accessory Socket 1 2 15m Fitting accessory Weight kg 13 7 Intake hose Hose size 1 2 1m Outlet 11 2 1 2 1m R1 2 Model HR 4W15 Ap...

Page 13: ...9 Dimensions N831689 for N830889 854671 N831488 N831888 for 854670 ...

Page 14: ...d that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service personnel 5 Malfunction arising from modification of the product by other than authorized service personnel 6 Wear and tear of parts that must be regularly replaced in the course of normal operat...

Page 15: ...MEMO ...

Page 16: ...201306 HRS017U Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT 1 1 3 Minami Magome Ohta ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 ...

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