Textron Greenlee RK6040 Instruction Manual Download Page 1 | Manualshive

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INSTRUCTION MANUAL

99946700 REV 4

© 2010 Greenlee Textron Inc.

3/10

RK6040

60-ton, Single-acting,

Die-type Crimping Tool

Read

and

understand

all of the instructions and

safety information in this manual before operating

or servicing this tool.

Register this product at www.greenlee.com

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Summary of Contents for Greenlee RK6040

Page 1: ...Greenlee Textron Inc 3 10 RK6040 60 ton Single acting Die type Crimping Tool Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com ...

Page 2: ...manual and any markings on the tool provide information for avoid ing hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This instruction manual is intended to familiarize operators and maintenance personnel with the safe operation and maintenance procedures for the Greenlee Utility 60 ton Single acting Die type Crimpi...

Page 3: ...ing the hazard Immediate hazards which if not avoided WILL result in severe injury or death Hazards which if not avoided COULD result in severe injury or death Hazards or unsafe practices which if not avoided MAY result in injury or property damage Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Failure to observe this warni...

Page 4: ...ying debris or hydraulic oil Pinch points Keep hands away from closing dies Failure to observe this warning could result in severe injury or death Use proper die connector and wire combinations Mismatched components can result in an incomplete crimp Failure to complete a crimp could result in severe injury death or fire if a connection separates or if it has high electrical resistance Inspect tool...

Page 5: ... 6 Height 431 8 mm 17 Stroke with dies 37 8 mm 1 5 Die Type Burndy L type and Alcoa 6000 series Crimp Force 530 kN 60 tons Power Source Required 700 bar 10 000 psi Oil Capacity Required 312 cc 0 75 pint RK6040 1 Die Release Buttons 2 Head Die Retaining Pin 3 Ram Die Retaining Pin 4 Stand 5 Cap Release Lever 6 Lifting Eye 7 Hydraulic Coupling 3 8 threaded female Identification ...

Page 6: ...electrical resistance Inspect tool and dies before use Replace any worn or damaged parts A damaged or improperly assem bled tool can break and strike nearby personnel with sufficient force to cause severe injury or death Do not operate crimping tool without dies in place Damage to the ram or crimping tool head may result Follow the operating instructions and safety informa tion supplied with the h...

Page 7: ...re to keep dirt and grit out of the hydraulic system Contamination is the most common cause of failure for hydraulic tools Store the tool in its original case with the ram fully retracted Occasionally lubricate the die release button assemblies A molybdenum disulfide grease is recommended Inspect the hydraulic hoses periodically Periodically verify that the power source reaches 700 bar 10 000 psi ...

Page 8: ...ron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 8 Illustration 19 EXPLODED 1 2 3 4 5 6 7 8 5 9 10 44 43 12 14 13 11 16 45 46 47 34 33 32 27 30 29 28 21 20 19 22 31 13 14 42 50 37 38 36 35 41 40 39 51 17 15 48 26 25 26 25 24 23 ...

Page 9: ...3 50105914 Washer 1 24 50105922 Ram 1 25 Guide ram 2 26 Pin 2 27 50105957 Screw anchor spring 1 Key Part No Description Qty Key Part No Description Qty 28 Pin 2 29 Spring 2 30 Pin die 2 31 Pin retainer 2 32 Screw 2 33 Retainer 2 34 50106023 Retainer holder 1 35 Cap 1 36 Screw 4 37 Handle head cap 1 38 Pin 2 39 Spring 1 40 Pin 1 41 Screw 2 42 Switch release 1 43 90508076 Coupler threaded female 3 8...

Page 10: ...Fax 815 397 1865 Canada 800 435 0786 Fax 800 524 2853 International 1 815 397 7070 Fax 1 815 397 9247 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc www greenlee com ...

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