TRI tool 180531 Operation Manual Download

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Operation

Manual

92-1456 Rev

. 180531

Model PFM 1632 PIPEMASTER®

Summary of Contents for 180531

Page 1: ...Operation Manual 92 1456 Rev 180531 Model PFM 1632 PIPEMASTER ...

Page 2: ...and cost effective on site service solutions including turnkey project management machining services and mechanized and manual code welding services using experienced and well trained machinists and welders In addition to developing industry leading machining and welding equipment Tri Tool s engineering team provides custom equipment design and manufacturing solutions to suit the most rigorous req...

Page 3: ...ESCRIPTION 7 4 SPECIFICATIONS 8 5 HYDRAULIC SCHEMATIC 11 6 OPERATION 13 7 CUTTING SPEEDS AND FEEDS 24 8 TOOLING 26 9 STANDARD HEAD JAW BLOCK PADS AND ASSEMBLIES 30 10 EXTENSION HEAD JAW BLOCK PADS AND ASSEMBLIES 31 11 MAINTENANCE 32 12 TROUBLE SHOOTING 35 13 ACCESSORIES 37 14 ILLUSTRATED PARTS BREAKDOWN 38 ...

Page 4: ...or any incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitations incidental or consequential damages so the above limitation of exclusion does not apply to all purchasers This warranty gives the purchaser specific legal rights Other rights vary from state to state Tool Bit Resharpening Po...

Page 5: ...this equipment unless you have read and understood the instructions in this Manual Failure to follow the instructions or follow the safety instructions could result in serious injury or death This manual describes conditions and hazards that are common and anticipated during equipment operation No manual can address all conditions which may occur 2 SAFETY 2 1 SAFETY SYMBOLS The manual may contain ...

Page 6: ...tor must follow the safety precautions in this manual and good engineering practices to reduce the risk of injury Before using the equipment the operator must ensure that all safety messages on the equipment are legible 2 4 WORK AREA Keep the work area clean Keep the area well lit Keep items such as electrical cords cables rags rigging straps away from rotating equipment Do not use power cutting t...

Page 7: ...e may be under load and the separation of the pipe can release pressure This pressure can cause both sides of the pipe to move 2 6 TOOL CARE Keep tools in good operating condition Sharp tool bits perform better and are safer than dull tool bits Do not use damaged tools Always check your tools for damage especially if a tool has malfunctioned been dropped or hit check it for damage Before you start...

Page 8: ...e Remove adjusting keys and wrenches before applying power to the equipment Check the tool before turning it on to make sure that all keys and wrenches have been removed Do not force tools Tools and tool bits function better and safer when used at the recommended speeds Do not reach into rotating equipment Do not reach into the rotating head stock to remove chips to make adjustments or to check th...

Page 9: ...Main Spindle The machine has Hydraulic Feed Cylinders which advance the Cutting Head into the pipe The Cylinders are operated with slow and rapid feed controls A large diameter Mandrel Shaft provides optimum stability during heavy cutting operations One Hydraulically Actuated Mandrel Head with Extended Mounting Ring Assemblies and Mounting Pads covers the complete mounting range of the tool The Li...

Page 10: ...eight Approx 5200 lbs 2 358 7 kg Available Feed Travel 5 50 139 7 mm CLEARANCE AND DIMENSIONS Maximum Rotating Head DIA 40 00 1016 mm Length parallel to axis of pipe 107 34 2726 5 mm CUTTING CAPACITIES Basic Pipe Sizes Most schedules of 16 through 32 pipe Basic Tube Sizes Up to 1 88 47 8 mm wall tubing with a maximum OD of 32 00 812 8 mm and a minimum ID of 13 90 353 1 mm may be beveled with the S...

Page 11: ...limitations except size and wall thickness as specified in the previous paragraphs Inconel and other high temperature alloys may require special procedures as a function of wall thickness and type of end preparations Contact Tri Tool s Engineering Department for details CUTTING HEAD SPEEDS Dual Hydraulic Drive Maximum Cutting Head Speed 42 RPM FEED Dual Hydraulic Powered Cylinders with fast feed c...

Page 12: ...upplied on request and or with tools Spare parts and Standard Tool Bit Inserts and Holders are available from stock Engineering design services for custom tools and special function modifications are available from the factory All Tri Tool and Allied Equipment Products are subject to design improvements and specification changes at any time with no obligation to units already sold ...

Page 13: ...PU 70 60 5 75 HP Motor w Tandem Pumps 5 GPM PUMP Return Reservoir P G5 T DRIVE PRESSURE G3 CLAMP PRESSURE DVP A2 B2 G2 DVA B3 DVB A3 P A T B FEED CYLINDERS B1 A1 CLAMP CYLINDER DRIVE MOTORS P B A CAGE SAFETY VALVE IN OUT G1 PCV1 PCV2 PCV3 PCV4 PCV5 PCV6 CV3 PCV7 CV2 CV1 CV5 CV4 PSV1 TRI TOOL INC D 30995 Figure 3 Hydraulic Schematic ...

Page 14: ...This Page is Intentionally Left Blank ...

Page 15: ... s highest outward point 1 Loosen the tracking wheel shoulder screw 3 Loosen the 2 cap screws of the tool holder retaining bar This measurement should be 250 higher than the radius of the ID of the pipe minus 3 875 5 Slide the tool holder to bring it to the measured height if between gear rack teeth go to the next higher tooth 6 Set all other tool holders at the same height and tighten all screws ...

Page 16: ...until it bottoms in the tool slot and tighten all hex screws Measure height for step B 6 Use a feeler gauge to measure gap between tool bit and tracking wheel to adjust the land thickness of the prep 4 Loosen the tracking wheel shoulder bolt 5 Rotate tracking wheel eccentric shaft to adjust the land thickness 7 Tighten the tracking wheel shoulder bolt 8 Reset and tighten cup brush STEP A ADJUSTING...

Page 17: ...djustment is done tighten all hex screws 7 Take this measurement for Step C 3 Adjust this height to match measurement taken in step A 5 Use a feeler gauge to adjust this height Add the land thickness to the radius of the J bevel minus the radius of the insert Rotate tracking wheel to adjust accordingly Example radius land thickness insert 3 2 mm 1 2 mm 2 3 2 1 mm 4 Loosen the tracking wheel should...

Page 18: ...tment is done tighten all hex screws 3 Adjust this height to match measurement taken in step B 4 Loosen the tracking wheel shoulder screw 5 Rotate the tracking wheel cam to adjust tool bit radial height to split the chip load equally between the 2 bevel bits 6 Tighten the tracking wheel shoulder screw 7 Reset and tighten the cup brush Pipe Ref Only 3 STEP C ADJUSTING THE OUTER BEVEL TOOL HOLDER AS...

Page 19: ...ate axial adjustment screw to adjust the tool holder height To determine the height of the tool bit use the dimension taken in step A minus the J bevel radius minus the land extension and after adjustment is done tighten all hex screws 3 Loosen the tracking wheel shoulder screw 4 Rotate the tracking wheel to optimize the use of the tool bit insert 5 Tighten the tracking wheel shoulder screw 6 Rese...

Page 20: ...ometer 3 Observe the blend of the radius to the bevel and evaluate if the inner bevel tool holder needs adjustment If the blend is good adjust the outer bevel tool holder to match the above measurement according to step C 4 If the blend of the radius to the bevel is not perfect measure the amount and adjust the inner tool holder according to step B 5 Make a second test cut and retract the headstoc...

Page 21: ...k close to the test bevel 3 Leave a gap between the bevel bit and bevel of the same amount as the desired camfer dimension Do not crash tool bits into the bevel or damage will occur 4 Rotate the axial adjustment screw and advance the chamfer tool holder until it touches the edge of the pipe Do not force it 5 Retract headstock all the way back 6 Tighten all hex screws and reset and tighten the cup ...

Page 22: ...s refer to Operator s Manual for specifics 6 3 PRESSURE RELIEF VALVE The Pressure Relief Valve is preset and sealed at the factory If the valve is modified wires removed or tampered with the manufacturer s warranty is void Pressure Relief Valve Figure 2 Pressure Relief Valve ...

Page 23: ...Adjustment 5 Connect the 3 hydraulic hoses to the PFM 6 Connect power to the HPU 7 Bring the HPU pendant close to the PFM controls 8 Turn on the drive and count the head rotation for a full minute Example 42 RPM Remember this number and multiply it by the feed rate Formula Feed rate per revolution x rotation per minute linear travel per minute Example 0 006 per revolution x 42 rpm 0 252 of linear ...

Page 24: ...from the end of the pipe 20 Clamp the PFM into the pipe by shifting the clamping lever to clamp The PFM is clamped in the pipe when the pressure indicator reaches its maximum of 2000 psi 21 Advance the head by gently jogging the fast feed forward lever until the tool holders tracking wheels are engaged in the pipe Do not bump the end of the pipe with the inserts 22 Turn on power to the head by shi...

Page 25: ...mpletely closed The head should start rotating at half of the maximum RPM Improper Soft Start Adjustment will void the Manufacturers Warranty 3 Screw the Adjustment Screw counter clockwise a little at a time 4 Turn on the Drive and test the Soft Start The soft start takes a minimum of 1 1 2 seconds to reach full RPM of the machine 5 After the adjustment is made lock the Lock Nut into place on the ...

Page 26: ... 0 420 Maximum wall thickness for 16 pipe 1 156 0 010 0 420 1 375 0 010 0 420 1 562 0 009 0 378 1 781 0 008 0 336 20 Pipe 42 RPM Head Speed 220 SFM 24 Pipe 42 RPM Head Speed 264 SFM Wall Thickness Feed Rate Inch Rev Feed Inch Min Wall Thickness Feed Rate Inch Rev Feed Inch Min 0 500 0 010 0 420 0 500 0 010 0 420 0 594 0 010 0 420 0 562 0 010 0 420 0 812 0 010 0 420 0 688 0 010 0 420 1 031 0 010 0 ...

Page 27: ...0 420 0 750 0 010 0 420 0 750 0 010 0 420 1 000 0 009 0 378 1 000 0 008 0 336 1 250 0 007 0 294 1 250 0 007 0 294 1 500 0 006 0 252 1 500 0 006 0 252 32 Pipe 42 RPM Head Speed 352 SFM Wall Thickness Feed Rate Inch Rev Feed Inch Min 0 500 0 010 0 420 0 750 0 010 0 420 1 000 0 008 0 336 1 250 0 006 0 252 Feed Rates represent maximum material removal rates under ideal conditions High tensile and stai...

Page 28: ...RH 7 49 0520 TOOL HOLDER 6 BEVEL RH 8 49 0542 TOOL HOLDER 9 BEVEL RH 9 49 0543 TOOL HOLDER 11 BEVEL RH 10 49 0544 TOOL HOLDER 15 BEVEL RH 11 49 0549 TOOL HOLDER 7 BEVEL RH 12 49 0550 TOOL HOLDER 25 BEVEL RH 13 49 0551 TOOL HOLDER 30 BEVEL RH 14 49 0523 TOOL HOLDER 30 BEVEL LH 15 49 0545 TOOL HOLDER 25 BEVEL LH 16 49 0546 TOOL HOLDER 35 BEVEL LH 17 49 0547 TOOL HOLDER 40 BEVEL LH 18 49 0548 TOOL HO...

Page 29: ...RT TRIANGULAR 094 R 3 30 3102 INSERT TRIANGULAR 125 R 4 30 3103 SHIM INSERT 031 063 R 5 30 3104 SHIM INSERT 094 125 R 6 30 3105 LOCK PIN LOCK PIN Parts List Spacer Kit P N 05 0389 Item No Part No Description 1 44 0624 SPACER 125 2 44 0625 SPACER 188 3 44 0626 SPACER 250 4 44 0627 SPACER 688 5 44 0628 SPACER 750 6 44 0629 SPACER 1 250 7 44 0630 SPACER 1 750 8 44 1162 SPACER 062 ...

Page 30: ...4 125 44 0630 1 750 61 0151 0 040 0 094 44 0625 188 44 0624 125 44 0630 1 750 61 0151 0 050 0 094 44 0625 188 44 0624 125 44 0630 1 750 61 0151 0 063 0 094 44 0625 188 44 0624 125 44 0630 1 750 61 0151 0 090 0 094 44 0626 250 44 0624 125 44 0630 1 750 61 0151 0 040 0 125 44 0625 188 44 0624 125 44 0630 1 750 61 0151 0 050 0 125 44 0625 188 44 0624 125 44 0630 1 750 61 0151 0 063 0 125 44 0625 188 ...

Page 31: ... 44 0624 125 44 0629 1 250 61 0150 0 040 0 094 44 0627 688 44 0625 188 44 0629 1 250 61 0150 0 050 0 094 44 0627 688 44 0625 188 44 0629 1 250 61 0150 0 063 0 094 44 0627 688 44 0625 188 44 0629 1 250 61 0150 0 090 0 094 44 0628 750 44 0624 125 44 0629 1 250 61 0150 0 040 0 125 44 0627 688 44 0625 188 44 0629 1 250 61 0150 0 050 0 125 44 0627 688 44 0625 188 44 0629 1 250 61 0150 0 063 0 125 44 06...

Page 32: ...25 28 6 mm 17 800 thru 19 800 452 1 mm thru 502 9 mm 08 0652 2 125 54 0 mm 19 800 thru 21 800 502 9 mm thru 553 7 mm 08 0653 3 125 79 4 mm 21 800 thru 23 800 553 7 mm thru 604 5 mm 08 0654 4 125 104 8 mm 23 800 thru 25 800 604 5 mm thru 655 3 mm 08 0655 5 125 130 2 mm ID Mounting Range Clamping Pin 24 Req d 13 750 thru 14 250 349 3 mm thru 362 0 mm 32 1115 32 1115 Pin Clamp SST RAD This smallest I...

Page 33: ...ght 22 500 thru 24 400 571 5 mm thru 619 7 mm 48 1491 24 400 thru 26 400 619 7 mm thru 670 4 mm 08 0651 1 125 28 6 mm 26 400 thru 28 400 670 4 mm thru 721 3 mm 08 0652 2 125 54 0 mm 28 400 thru 30 400 721 3 mm thru 772 1 mm 08 0653 3 125 79 4 mm 30 400 thru 32 400 772 1 mm thru 822 9 mm 08 0654 4 125 104 8 mm 32 400 thru 34 400 822 9 mm thru 873 7 mm 08 0655 5 125 130 2 mm ...

Page 34: ...el with Chevron Light grease 3 4 24 Check oil level Add as required A 3 5 48 Grease Tool Holder 4 6 400 Grease Mandrel Pins and Ramps B 2 7 1500 Drain oil and refill Main Housing A 3 8 1500 Torque to 500 ft lbs Four Locations 1 NOTES A Oil level should be in center of oil sight after tool is off for 10 min Use Mobil SHC 629 Synthetic Bearing and Gear Oil ISO VG 150 B Do Not overfill the Clamping P...

Page 35: ...33 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 Maintenance Picture 1 Clean Spray Oil Clean Torque Grease Oil Oil Maintenance Picture 2 ...

Page 36: ...34 TRI TOOL INC 92 1456 Rev 180531 Maintenance Picture 3 Oil Sight Mandrel Grease Fitting Hidden Fill Here Drain Plug at Bottom Hidden Maintenance Picture 4 Grease Fitting Grease Fitting Hidden ...

Page 37: ...uid is required A dull Tool Bit is causing surface hardening conditions Stainless pipe or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut Problem Rough Surface Finish The tool bit is dull chipped etc Metal build up on the cutting edge of the tool bit is creating a false cutt...

Page 38: ...hydraulic supply pressure is too low The hydraulic filter is plugged The hydraulic line size is insufficient The hydraulic line is too long Problem Tool Bit does not Reach the Work Incorrect tool blocks are installed for the size of the pipe or tube in use Incorrect tool bit is installed Problem Hydraulic Motor does not Start The hydraulic power supply is shut off The hydraulic motor is damaged an...

Page 39: ...180531 13 ACCESSORIES Item No Part No Description Qty 1 05 0387 HOSE KIT 1 55 0345 HOSE ASSEMBLY QD 3 4 ID X 50 55 0249 HOSE ASSEMBLY QD DRIPLESS 1 1 4 X 50 55 0251 HOSE ASSEMBLY QD DRIPLESS 1 1 2 X 50 2 01 1829 HYD POWER UNIT 75 60 5 380 480V ...

Page 40: ...TRI TOOL INC 92 1456 Rev 180531 14 ILLUSTRATED PARTS BREAKDOWN MODEL PFM 1632 P N 01 1929 1 6 8 9 5 7 10 11 12 13 14 18 19 20 22 23 25 26 29 30 31 32 33 35 36 37 38 39 40 42 50 52 85 26 Component Locations ...

Page 41: ...39 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 Component Locations 86 87 41 ...

Page 42: ...40 TRI TOOL INC 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 16 24 28 27 34 33 Component Locations ...

Page 43: ...41 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 53 54 Component Locations ...

Page 44: ...42 TRI TOOL INC 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 B A A B C C D D E E Component and Fitting Section Breakdown F F G G ...

Page 45: ...43 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 2 Component Locations SECTION A A 43 ...

Page 46: ...44 TRI TOOL INC 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 4 15 21 32 Component Locations SECTION C C ...

Page 47: ...45 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 Fitting Locations SECTION D D 45 47 49 51 ...

Page 48: ...46 TRI TOOL INC 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 Component and Fitting Locations SECTION E E 3 15 21 32 ...

Page 49: ...47 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 Component Locations SECTION F F 17 24 33 44 ...

Page 50: ...48 TRI TOOL INC 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 Fitting Locations SECTION G G 46 48 ...

Page 51: ...49 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 Hose Locations SECTION A A 65 58 59 66 55 57 60 61 82 84 70 79 84 81 83 80 69 56 ...

Page 52: ...50 TRI TOOL INC 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 72 71 67 69 62 63 64 77 70 66 74 55 68 Hose Locations SECTION B B 78 73 ...

Page 53: ...51 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 73 72 60 61 Hose Locations SECTION C C 81 ...

Page 54: ...52 TRI TOOL INC 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 Hose Locations SECTION D D 58 59 75 76 68 57 56 74 ...

Page 55: ...53 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 Hose Locations SECTION E E 77 78 83 82 ...

Page 56: ...54 TRI TOOL INC 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 Hose Locations SECTION F F 79 80 ...

Page 57: ...55 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 Hose Locations SECTION G G 62 63 64 65 ...

Page 58: ...56 TRI TOOL INC 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 75 76 H Hose Locations VIEW H ...

Page 59: ...57 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 MODEL PFM 1632 P N 01 1929 71 67 I Hose Locations VIEW I ...

Page 60: ...1 0632 HEAD ASSY EXTENSION SPLIT 1 15 24 3271 PLATE MOUNT 3 WAY VALVE 2 16 24 3272 PLATE MOUNTING L MANIFOLD 1 17 24 3569 PLATE MOUNTING HYD 1 18 28 0321 O RING 5 8 OD 1 8 DIA 2 19 30 0924 PLATE DATA GENERIC 2 1 20 33 0067 SCREW CAP 3 8 16 X 1 2 4 21 33 0069 SCREW CAP 3 8 16 X 3 4 8 22 33 0071 SCREW CAP 3 8 16 X 1 12 23 33 0072 SCREW CAP 3 8 16 X 1 1 4 8 24 33 0104 SCREW CAP 1 2 13 X 7 8 4 25 33 0...

Page 61: ...0511 FITTING 3 8 O RING TO 1 4 37D 4 49 54 0519 TEE 1 4 F 37D TO 1 4 37 D 2 50 54 0523 PLUG 3 8 O RING 2 51 54 0545 ELBOW SWP90 1 F JIC 1 M JIC 4 52 54 0763 PLUG O RING 1 4 2 53 54 0764 PLUG O RING 3 4 2 54 54 0765 ELBOW 45 1 4 37D TO 3 8 O RING 2 55 55 0439 HOSE ASSY 50 0 0 12 1 56 55 0440 HOSE ASSY 28 0 0 12 1 57 55 0440 HOSE ASSY 28 0 0 12 1 58 55 0438 HOSE ASSY 46 0 0 12 1 59 55 0438 HOSE ASSY...

Page 62: ... 55 0465 HOSE ASSY 82 0 90 4 1 78 55 0465 HOSE ASSY 82 0 90 4 1 79 55 0820 HOSE ASSY 24 0 0 12 1 80 55 0440 HOSE ASSY 28 0 0 12 1 81 55 0844 HOSE ASSY 26 0 0 12 1 82 55 0440 HOSE ASSY 28 0 0 12 83 55 0845 HOSE ASSY 8 5 0 0 12 1 84 55 0401 HOSE ASSY 14 0 90 4 1 85 71 0294 WELDMENT TOOL TRAY PFM1632 1 86 75 0143 SUB BASE 1 87 75 0144 BOLT KIT 1 NOT SHOWN 05 0383 WRENCH KIT PFM 1632 1 05 0389 SPACER ...

Page 63: ...MASTER 92 1456 Rev 180531 61 PFM 1632 SUB ASSEMBLY 1 OF 3 P N 02 2596 14 55 15 17 11 93 94 79 57 19 64 23 24 96 80 6 38 35 69 28 27 65 73 20 5 56 79 34 45 44 81 18 12 16 13 21 25 26 68 47 37 55 96 80 95 43 7 30 33 83 96 3 ...

Page 64: ...This Page is Intentionally Left Blank ...

Page 65: ...63 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 PFM 1632 SUB ASSEMBLY 2 OF 3 P N 02 2596 2 Ref 1 of 3 46 51 67 84 22 31 36 59 72 88 89 43 44 4 90 91 7 45 ...

Page 66: ...64 TRI TOOL INC 92 1456 Rev 180531 PFM 1632 SUB ASSEMBLY 3 OF 3 P N 02 2596 Ref 2 of 3 1 8 9 10 92 32 39 40 41 42 48 49 50 52 53 54 58 60 61 62 63 66 78 77 76 75 74 71 70 85 86 87 41 51 61 61 51 29 ...

Page 67: ...MAIN SPINDLE 1 16 28 0313 SEAL 17 00 I D X 19 00 O D X 813 1 17 28 0314 O RING 11 975 I D 210 W 1 18 28 0315 O RING 14 975 I D 210 W 1 19 28 0443 SEAL GASKET MAIN SLEEVE 1 20 28 0317 O RING 12 475 I D 275 W 1 21 28 0318 O RING 19 455 I D 275 W 1 22 28 0319 O RING 5 234 I D 139 W 2 23 29 0339 BEARING TAPER CONE 9 125 I D X 847 1 24 29 0340 BEARING TAPER CUP 10 563 O D X 728 1 25 29 0341 BEARING TAP...

Page 68: ...1 2 8 49 33 0104 SCREW CAP 1 2 13 X 7 8 4 50 33 0106 SCREW CAP 1 2 13 X 1 1 4 4 51 33 0109 SCREW CAP 1 2 13 X 2 20 52 33 0110 SCREW CAP 1 2 13 X 2 1 4 4 53 33 0147 SCREW CAP 3 4 10 X 2 1 4 8 54 33 0151 SCREW CAP 3 4 10 X 3 1 4 8 55 33 0353 SCREW FLAT 10 24 X 5 8 18 56 33 0369 SCREW FLAT 5 16 18 X 3 4 8 57 33 0928 SCREW SET 1 4 20 X 3 8 HDOG 8 58 33 1407 SCREW SHOULDER 1 2 X 1 1 2 4 59 33 1530 SCRE...

Page 69: ... 8 10 80 54 0304 PLUG PRESSURE FLUSH 3 8 NPT 14 81 54 0375 FITTING GREASE 2 82 54 0489 PLUG PRESSURE 1 2 NPT 3 83 54 0531 FITTING 1 2 EPIPE 1 8 IPIPE 1 84 56 0110 MOTOR HYDRAULIC 2 85 71 0142 WELDMENT CHIP GUARD 2 86 71 0235 WELDMENT BRACKET GAS SHOCK 2 87 71 0274 WELDMENT GUARD BAR 1 88 71 0280 WELDMENT CENTER FRAME 1 89 71 0281 WELDMENT LIFTING TOP 1 90 75 0148 FEED CYLINDER 5 1 2 STROKE 2 91 75...

Page 70: ...68 TRI TOOL INC 92 1456 Rev 180531 L MANIFOLD ASSEMBLY SOFT START P N 07 0074 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 16 ...

Page 71: ...S FEMALE 1 9 54 0335 DUST PLUG DRIPLESS 1 10 54 0459 COUPLING QD HYD MALE W FLANGE 1 11 54 0460 DUST CAP W CHAIN 1 12 54 0461 COUPLING QD HYD MALE W FLANGE 1 13 54 0462 DUST CAP W CHAIN 1 14 54 0484 ADAPTOR 1 1 2 EPIPE 1 1 4IPIPE 1 15 54 0490 ELBOW 90 1 4 FJIC TO 1 4 MJIC 2 16 54 0497 FITTING 1 4 O RING 1 4 M JIC 5 17 54 0498 FITTING 1 O RING 1 M JIC 9 18 54 0504 FITTING 1 O RING 3 4 EPIPE 1 19 54...

Page 72: ...70 TRI TOOL INC 92 1456 Rev 180531 VALVE ASSEMBLY P N 07 0075 1 2 3 4 5 6 7 8 9 10 11 12 11 ...

Page 73: ...OMINAL 4 3 35 0095 NUT LK 3 8 16 X 7 16 2 4 53 0196 VALVE BODY DIR CONTROL 1 5 53 0197 VALVE CARTRIDGE DIR CONTROL 1 6 54 0486 ADAPTOR 3 8 NPT TO 1 4 JIC 1 7 54 0490 ELBOW 90 1 4 FJIC TO 1 4 MJIC 2 8 54 0497 FITTING 1 4 O RING 1 4 M JIC 1 9 54 0498 FITTING 1 O RING 1 M JIC 2 10 54 0506 FITTING 1 O RING 3 8 IPIPE 1 11 54 0545 ELBOW SWP90 1 F JIC 1 M JIC 2 12 54 0546 PLUG 1 SAE O RING 1 ...

Page 74: ...72 TRI TOOL INC 92 1456 Rev 180531 VALVE ASSEMBLY P N 07 0076 1 2 3 4 5 6 7 8 9 10 11 12 13 11 ...

Page 75: ...95 NUT LK 3 8 16 X 7 16 2 4 53 0196 VALVE BODY DIR CONTROL 1 5 53 0197 VALVE CARTRIDGE DIR CONTROL 1 6 54 0486 ADAPTOR 3 8 NPT TO 1 4 JIC 1 7 54 0490 ELBOW 90 1 4 FJIC TO 1 4 MJIC 2 8 54 0497 FITTING 1 4 O RING 1 4 M JIC 1 9 54 0498 FITTING 1 O RING 1 M JIC 2 10 54 0506 FITTING 1 O RING 3 8 IPIPE 1 11 54 0545 ELBOW SWP90 1 F JIC 1 M JIC 4 12 54 0546 PLUG 1 SAE O RING 1 13 54 0951 TEE 1 MJ 1 FJS 1 ...

Page 76: ...74 TRI TOOL INC 92 1456 Rev 180531 TOOL BLOCK ASSEMBLY FRONT HALF PFM 1632 P N 08 0664 5 7 9 10 11 11 16 16 18 19 21 22 23 24 25 27 28 29 29 30 30 31 33 34 37 38 39 41 41 42 44 45 ...

Page 77: ...75 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 TOOL BLOCK ASSEMBLY BACK HALF PFM 1632 P N 08 0664 ROTATED FOR CLARITY 1 2 3 4 6 8 9 10 12 13 14 15 17 20 26 32 35 36 39 40 41 43 ...

Page 78: ...0 X 3 4 2 15 33 0071 SCREW CAP 3 8 16 X 1 2 16 33 0306 SCREW BUTTON 5 8 11 X 1 2 17 33 0347 SCREW FLAT 8 32 X 1 2 6 18 33 0351 SCREW FLAT 10 24 X 3 8 2 19 33 0503 SCREW SET 1 4 20 X 1 2 CUP PT 2 20 33 0533 SCREW SET 3 8 16 X 1 CUP PT 2 21 33 0557 SCREW SET 1 2 13X 1 1 4 CUP PT 1 22 33 1147 SCREW SET 5 16 18 X 1 HDOG 2 23 33 1967 SCREW HEX HD GRD 8 1 2 13 X1 3 24 33 2029 SETSCREW BRASS TIP 5 16 18X...

Page 79: ...Description Qty 36 40 0294 SPRING DIE 1 1 2 OD X 3 1 37 47 1467 BRACKET BRUSH O D 1 38 47 1483 BRACKET BRUSH I D 1 39 48 1545 BLOCK TOOL HOLDER 1 40 48 1546 BLOCK SPRING 1 41 54 0375 FITTING GREASE 3 42 54 0493 PLUG HEX 3 4 16 1 43 61 0149 ROLLER PRESSURE 2 44 61 0150 WHEEL ASSY LARGE 1 45 61 0151 WHEEL ASSY SMALL 1 ...

Page 80: ...embly P N 61 0150 Item No Part No Description Qty 1 20 0877 SHAFT EXCENTRIC LARGE 1 2 28 0340 FELT RING 1 750 X 2 20 X 125 2 3 29 0072 BEARING BALL 1 7 16 X 2 3 16 X 7 16 2 4 32 0153 PIN DOWEL 3 16 DIA X 1 2 1 5 33 2349 SCREW SHOULDER MOD 1 6 45 0358 BUSHING WHEEL TRACKING LARGE 1 7 61 0146 WHEEL TRACKING LARGE 1 ...

Page 81: ...eel Assembly P N 61 0151 Item No Part No Description Qty 1 20 0886 SHAFT EXCENTRIC SMALL 1 2 28 0339 FELT RING 1 250 X 1 515 X 187 2 3 29 0095 BEARING BALL 1 1 16 X 1 1 2 X 9 32 4 4 32 0220 PIN DOWEL 1 8 DIA X 3 8 1 5 33 2349 SCREW SHOULDER MOD 1 6 45 0353 BUSHING WHEEL TRACKING SMALL 1 7 61 0148 WHEEL TRACKING SMALL 1 ...

Page 82: ...E SUPPORT MANDREL HEAD 1 3 27 0764 ADAPTER GUIDE WHEEL 3 4 33 0056 SCREW CAP 5 16 18 X 1 6 5 33 0072 SCREW CAP 3 8 16 X 1 1 4 6 6 33 0108 SCREW CAP 1 2 13 X 1 3 4 3 7 33 0117 SCREW CAP 1 2 13 X 4 1 2 6 8 33 0032 SCREW CAP 10 24 X 1 6 9 33 2344 SCREW SHOULDER 5 8 X 5 8 3 10 33 2352 SCREW SHOULDER 3 4 X 1 3 11 34 0302 WASHER THRUST 750 ID X 030 6 12 43 0613 COVER ADAPTER PLATE MANDREL HEAD 1 13 47 1...

Page 83: ...1632 PIPEMASTER 92 1456 Rev 180531 MANDREL HEAD SHAFT ASSEMBLY P N 21 0600 1 10 2 3 5 6 8 9 11 35 14 19 17 24 20 21 23 28 28 29 34 33 33 30 24 10 6 4 5 7 9 11 12 13 15 14 19 18 17 16 23 26 25 27 24 20 21 22 24 32 31 ...

Page 84: ...ET 5 16 18 X 1 2 H DOG 24 15 33 2344 SCREW SHOULDER 5 8 X 5 8 3 16 33 2352 SCREW SHOULDER 3 4 X 1 3 17 34 0055 WASHER FLAT 1 X 2 X 9 32 2 18 34 0302 WASHER THRUST 750 ID X 030 6 19 35 0635 NUT HEX 1 1 2 12 X 27 32 2 20 40 0296 SPRING COMP 1 600 OD X 2 LG 24 21 43 0602 COVER PIN 24 22 47 1472 BRACKET WHEEL GUIDE 3 23 48 1485 BLOCK RAMP 2 24 54 0375 FITTING GREASE 26 25 54 0486 ADAPTER 3 8 NPT TO 1 ...

Page 85: ...n Head Assembly P N 21 0602 Item No Part No Description Qty 1 21 0593 HEAD ADAPTER 1 2 32 0631 PIN CLAMP EXTENSION 12 3 33 0069 SCREW CAP 3 8 16 X 3 4 48 4 33 0071 SCREW CAP 3 8 16 X 1 12 5 33 0996 SCREW SET 5 16 18 X 1 2 H DOG 12 6 40 0296 SPRING COMP 1 60 OD X 2 LG 12 7 43 0602 COVER PIN 12 8 54 0375 FITTING GREASE 12 ...

Page 86: ...ption Qty 1 19 1112 HOUSING SPLIT EXTENSION HEAD 1 2 32 0631 PIN CLAMP EXTENSION 12 3 33 0069 SCREW CAP 3 8 16 X 3 4 48 4 33 0071 SCREW CAP 3 8 16 X 1 10 5 33 0996 SCREW SET 5 16 18 X 1 2 HALF DOG 12 6 40 0296 SPRING COMP 1 600 OD X 2 LG 12 7 43 0602 COVER PIN 12 8 54 0375 FITTING GREASE 12 9 33 0074 SCREW CAP 3 8 16 X 1 3 4 8 10 32 0724 PIN PULL DOWEL 1 2 DIA X 1 2 ...

Page 87: ...85 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 CONTROL ASSEMBLY MANIFOLD P N 53 0284 11 10 3 9 1 5 2 1 4 6 7 8 ...

Page 88: ...P PT 5 2 33 0512 SCREW SET 5 16 18 X 1 4 CUP P 1 3 35 0203 NUT LK 1 4 20 3 4 41 0214 HANDLE THREADED 5 16 18 X 3 8 3 5 42 0066 KNOB KNURLED 1 6 53 0203 MANIFOLD ASSY PFM 1 7 54 0490 ELBOW 90 1 4 FJIC TO 1 4 MJIC 2 8 54 0519 TEE 1 4 F 37D TO 1 4 37 D 2 9 54 0545 ELBOW SWP90 1 F JIC 1 M JIC 1 10 62 0167 CAM LOCKING DRIVE 1 11 62 0168 CAM LOCKING CLAMP 1 ...

Page 89: ...87 Model PFM 1632 PIPEMASTER 92 1456 Rev 180531 MANIFOLD ASSEMBLY P N 53 0203 1 4 5 5 6 7 20 24 2 25 9 11 8 9 10 11 12 13 16 17 9 11 10 3 15 16 3 ...

Page 90: ...9 53 0209 VALVE PILOT OPERATED CHECK 7 10 53 0210 VALVE CHECK 2 11 53 0211 VALVE CHECK 3 12 54 0487 ADAPTOR 1 2 O RING TO 1 4 MJIC 1 13 54 0511 FITTING 3 8 O RING 1 4 JIC 11 14 54 0523 PLUG O RING 3 8 7 15 54 0530 FITTING 1 8 EPIPE 1 4 F JIC 2 16 54 0543 FITTING 1 8 EPIPE TO 1 4 JIC 2 17 54 0615 FITTING 16 MJIC TO 12 MORB 1 18 54 0763 PLUG O RING 1 4 14 19 54 0764 PLUG O RING 3 4 2 20 54 0867 FITT...

Page 91: ... 53 0289 Item No Part No Description Qty 1 33 0081 SCREW CAP 3 8 16 X 3 1 2 2 2 34 0028 WASHER FLAT SAE 3 8X 3 4X 1 8 4 3 35 0095 NUT LK 3 8 16 X 7 16 2 4 53 0274 VALVE PILOT OPERATED REDUCING 1 5 53 0275 VALVE BODY 1 6 54 0511 FITTING 3 8 O RING TO 1 4 37D 1 7 54 0545 ELBOW SWP90 1 F JIC 1 M JIC 1 8 54 0615 FITTING 16 MJIC TO 12 MORB 2 4 6 5 8 1 2 3 7 ...

Page 92: ... 53 0290 Item No Part No Description Qty 1 33 0063 SCREW CAP 5 16 18 X 2 3 4 2 2 34 0027 WASHER FLAT SAE 5 16 X 3 4X1 8 4 3 35 0190 NUT LK 5 16 18 X 23 64 2 4 35 0899 NUT JAM 1 2 20 WIRE DRILLED 1 5 53 0276 VALVE RELIEF 1 6 53 0277 VALVE BODY 1 7 54 0545 ELBOW SWP90 1 F JIC 1 M JIC 1 8 54 0615 FITTING 16 MJIC TO 12 MORB 2 ...

Page 93: ... 36 0008 WRENCH L 3 16 HEX 1 4 36 0009 WRENCH L 7 32 HEX 1 5 36 0010 WRENCH L 1 4 HEX 1 6 36 0012 WRENCH L 3 8 HEX 1 7 36 0013 WRENCH L 1 2 HEX 1 8 36 0018 WRENCH T 1 8 HEX 1 9 36 0024 WRENCH T 5 16 HEX 1 10 36 0042 WRENCH COMBINATION 7 8 1 11 36 0063 WRENCH COMBINATION 3 4 1 12 36 0075 WRENCH COMBINATION 1 2 1 13 36 0106 SOCKET 1 2 DRIVE X 3 4 HEX 1 14 36 0186 WRENCH RATCHET 1 2 DRIVE 1 ...

Page 94: ...This Page is Intentionally Left Blank ...

Page 95: ...ty triggers on the machine SHOCK HAZARD Ensure that the equipment is properly installed and grounded Ensure that the equipment is not damaged and that the power cord is intact OTHER HAZARDS Tool bits are sharp and can cause serious injury Do not defeat or modify safety features Disconnect power sources before servicing or moving the equipment Remove all loose articles of clothing and jewelry befor...

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TRI tool 180531, Operation Manual

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