Hand Crimp Tool For 6.35mm Slip-On Receptacle Terminals.
Doc No: ATS-638277900 Release Date: 02-03-15
UNCONTROLLED COPY
Page 2 of 7
Revision: A
Revision Date: 02-03-15
CONDITIONS:
After crimping, the conductor profiles should measure the following. See Notes below.
Terminal Series No.
Wire Size
Conductor Crimp
Profile
Height (Ref.)
Width (Ref.)
AWG mm
2
mm
In.
mm
In.
22
20
35725
22
0.35 1.10-1.30 .043-.051 2.10-2.30 .083-.091 X
20
0.50 1.20-1.40 .047-.055 2.10-2.30 .083-.091
X
Terminal Series No.
Wire Size
Insulation Crimp
Pull Force Minimum
Width (Ref.)
AWG mm
2
mm
In.
N
Lb.
35725
22
0.35 2.80-3.00 .110-.118
58.8
13.2
20
0.50 2.80-3.00 .110-.118
78.4
17.6
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this document as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers available, actual crimp height measurements may very slightly. An
occasional, destructive, pull force test should be performed to check hand tool crimp. Pull Force value must exceed
the minimum pull force specifications listed.
OPERATION
CAUTION:
Crimp only the Molex
terminals listed in the scope for this tool.
Do not crimp hardened objects as
damage can occur to the tool frame
and/or crimp dies.
Open the tool by squeezing the handles
together. At the end of the closing stroke, the
ratchet mechanism will release the handles
and the hand tool will spring open. See Figure 1.
Crimping Terminals
1.
Select the desired terminal listed in the preceding charts.
2.
Make sure the center of the locator is in the down position. With the locator attached, push the locator button
on the back of the hand tool to bring the locator forward through the tooling. See Figure 2.
LOCATOR
IN DOWN
POSTION
PUSH ON THE
LOCATOR BUTTON
Figure 2
SQUEEZE
HANDLES
TOGETHER
HANDLE WILL
SPRING OPEN
Figure 1
