Hand Crimp Tool For 6.35mm Slip-On Receptacle Terminals.
Doc No: ATS-638277900 Release Date: 02-03-15
UNCONTROLLED COPY
Page 3 of 7
Revision: A
Revision Date: 02-03-15
RELEASE
LOCATOR BUTTON
TERMINAL
Figure 3
LOCATOR
PUSHED THRU
TOOLING
TERMINAL
LOCATOR
BUTTON
PUSHED IN
PRE-STRIPPED WIRE
TERMINAL
WIRE AGAINST THE
WIRE STOP
Figure 5
TERMINAL
WIRE
WIRE STOP IS PART
OF THE LOCATOR
3.
While holding the locator button in, load the terminal into the proper nest
opening in the locator based on the wire gauge or terminal type
markings on the hand tooling. See Figure 3.
4.
Release the locator button, allowing the locator to return to the crimping
position.
5.
Close the tool handle until the first ratchet position engages. See
Figure 4.
6.
Insert the properly stripped wire through the terminal and against the
wire stop. See Figure 5.
7.
Crimp the terminal by squeezing the tool handles until the ratchet
mechanism cycle has been completed. Release the handles to open
the jaws.
Note
: The tamper proof ratchet action will not release the tool until it has been fully closed.
8.
Remove the crimped terminal from the terminal locator by pulling
on the wire.
9.
Visually inspect the crimped terminal for proper crimp location.
10.
On some large O.D. wires, it may not be possible to insert the wire
with the tool partially closed. Those wires should be inserted with
the hand tool in the open position. Insert the wire above the
terminal in the punch and against the wire stop then close the tool.
See Figure 6.
PARTIALLY
CLOSE HANDLE
TOOLING
PARTIALLY
CLOSED
Figure 4
FIRST RATCHET
POSITION
OPEN
POSITION
TERMINAL
Figure 6
WIRE
WIRE
STOP
