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Hand Crimp Tool For 6.35mm Slip-On Receptacle Terminals. 

Doc No: ATS-638277900  Release Date: 02-03-15 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: A 

Revision Date: 02-03-15 

Figure 9 

PUSH ON 

HANDLE 

JAWS OPEN 

PULL OPEN 

TOOLING 

TOOLING 

M3 BHCS 

MATCH 

UP MARKS 

FRONT 

BACK 

Figure 8 

 

Locator Replacement 

 

See the parts list on the last page of this 
document for the proper locator order number.  
Follow the steps below to replace the locator. 
 

1.

 

Open the crimp hand tool. 

2.

 

Squeeze gently on the lower area shown in 
Figure 7A with your thumb and index finger.  
The lower tabs of the locator should 

disengage from the hand tool. 

3.

 

Lift and pull away from the hand tool.  The 
top locator hooks should slip out of the top 
slots easily.  See Figure 7A. 

4.

 

To reinstall the new locator, make sure the 
hand tool is in the open position. 

5.

 

Press the red insert down as far as it will go 
as shown in Figure 7B. 

6.

 

Holding onto the lower part of the locator 
with your thumb and index finger, insert the locators top hooks (2) into the hand tool top slots. 

7.

 

Rotate the locator down and press the lower tabs 
into the two bottom slots of the hand tool.  To 

secure the locator into place, the lower tabs must 
snap into place on the hand tool frame. 

 

Right or Left Hand Operation 

 
This hand tool has an added feature that can be 
converted from a right handed application to a left 
handed application.  It is necessary to reverse the 

tooling if using the left handed application along with the locator.  Follow the steps below: 
 
1.

 

The locator must be removed before reversing the 
tooling.  

2.

 

Remove the M3 BHCS which is holding the upper 
tooling. 

3.

 

Flip the upper tooling to the opposite side and 
replace the M3 BHCS.  Make sure the small 

markings on the front and back of the hand tool 
frame, match up and are on the outside of the 
hand tool frame.  See Figure 8 and 9. 

4.

 

Do the same thing with the lower tooling and 

tighten the M3 screws.  Be sure the small 
markings line up. 

5.

 

Reinstall the locator by following the Instructions 
in the locator replacement section. 

MAKE SURE 

CENTER OF LOCATOR 

IS IN THE 

DOWN POSITION 

Figure 7B 

SQUEEZE 

HERE 

SQUEEZE 

HERE 

LOCATOR 

Figure 7A 

TOP HOOKS 

TOP SLOTS OF 

HANDTOOL 

LOWER TABS 

Summary of Contents for 63827-7900

Page 1: ...nals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V with the use of the 63816 0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 6 35mm S...

Page 2: ...erence Only Due to the wide range of wires strands insulation diameters and durometers available actual crimp height measurements may very slightly An occasional destructive pull force test should be performed to check hand tool crimp Pull Force value must exceed the minimum pull force specifications listed OPERATION CAUTION Crimp only the Molex terminals listed in the scope for this tool Do not c...

Page 3: ... engages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release the handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed 8 Remove the crimped terminal from the terminal...

Page 4: ...p hooks 2 into the hand tool top slots 7 Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool To secure the locator into place the lower tabs must snap into place on the hand tool frame Right or Left Hand Operation This hand tool has an added feature that can be converted from a right handed application to a left handed application It is necessary to reverse ...

Page 5: ...from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The too...

Page 6: ...x terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool Certification Molex does no...

Page 7: ...NTROLLED COPY Page 7 of 7 Revision A Revision Date 02 03 15 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63827 7900 Hand Crimp Tool Figure 13 1 63827 7975 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Visit our Web site at http www molex com ...

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