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Hand Crimp Tool For 6.35mm Slip-On Receptacle Terminals. 

Doc No: ATS-638277900  Release Date: 02-03-15 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: A 

Revision Date: 02-03-15 

INSULATION CRIMP 

BRUSH 

STRIP LENGTH 

CONDUCTOR 

CRIMP HEIGHT 

CUT-OFF TAB 

SEAM 

BELL MOUTH 

WIRE 

CUT-OFF TAB 

HAND CRIMP 

TOOL

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 63827-7900 

 

FEATURES

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Right and Left handed applications 

 

Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 
63816-0250 (220 V), with the use of the 63816-0800 Crimp Head 

 

Many different tool kits can be used with a single Battery Powered Crimp Tool 

 

This tool is RoHS compliant, however RoHS compliant is not required 

 

SCOPE 

Products: 6.35mm Slip-On Receptacle, 22 - 20 AWG. 
 

Terminal Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Reel 

AWG 

mm² 

mm 

In. 

mm 

In. 

35725 

35725-3800 

22-20  0.35-0.50  2.6 max  .102 max  4.80-5.20  .157-.205 

35725-3801 
35725-3810 

Customer to cut off terminal from reel: Cut tabs flush with terminal at both ends. 

 

DEFINITION OF TERMS 

 
 

 
 
 
 

 
 
 
 

 
 
 
 

 
 

TYPE 4D 

Summary of Contents for 63827-7900

Page 1: ...nals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V with the use of the 63816 0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 6 35mm S...

Page 2: ...erence Only Due to the wide range of wires strands insulation diameters and durometers available actual crimp height measurements may very slightly An occasional destructive pull force test should be performed to check hand tool crimp Pull Force value must exceed the minimum pull force specifications listed OPERATION CAUTION Crimp only the Molex terminals listed in the scope for this tool Do not c...

Page 3: ... engages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release the handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed 8 Remove the crimped terminal from the terminal...

Page 4: ...p hooks 2 into the hand tool top slots 7 Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool To secure the locator into place the lower tabs must snap into place on the hand tool frame Right or Left Hand Operation This hand tool has an added feature that can be converted from a right handed application to a left handed application It is necessary to reverse ...

Page 5: ...from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The too...

Page 6: ...x terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool Certification Molex does no...

Page 7: ...NTROLLED COPY Page 7 of 7 Revision A Revision Date 02 03 15 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63827 7900 Hand Crimp Tool Figure 13 1 63827 7975 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Visit our Web site at http www molex com ...

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