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MOIXA Smart Battery, Maintenance Manual

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DC READY

®

,  MOIXA

®

 are registered trademarks, logos, illustrations are property of  

Moixa Energy Holdings Ltd. Registered in England and Wales. © Moixa Technology Ltd 2016.

[email protected] 

www.moixa.com 

Moixa Technology Ltd,  

One Fellmongers Path,  

London SE1 3LY

| 1

Moixa Smart Battery

Technical File part 03E:

Maintenance Manual 

Summary of Contents for Smart Battery

Page 1: ...tions are property of Moixa Energy Holdings Ltd Registered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 1 Moixa Smart Battery Technical File part 03E Maintenance Manual ...

Page 2: ...stered trademarks logos illustrations are property of Moixa Energy Holdings Ltd Registered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 2 ...

Page 3: ...gland and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 3 0207 734 1511 support moixa com www moixa com System Maintenance procedures for the Moixa Smart Battery For technical support relating to your Smart Battery please contact Moixa introduction ...

Page 4: ...ment Draft Draft V2 V 1 0 Signed Off by CW CW CW Authors Date Chris Wright CTO Moixa Technology 12 10 2016 Dan Mason Albert Miralles Notes on the Maintenance Operations Manual 1 Maintenance manual for guidance and subject to revision and version updates 2 Commercial confidential and copyright Moixa Technology Ltd 3 This document is not for publication or online use without Moixa approval 4 You mus...

Page 5: ...dongle or changing a WiFi Dongle 03E 03 Upgrade unit from Wifi to TP link connection 03E 04 Swap SD card in Moixa Smart Battery 03E 05 Replace battery modules on Moixa Smart Battery unit 03E 06 Recharge battery modules on Moixa Smart Battery unit 03E 07 Swap Moixa Smart Battery unit for a replacement 03E 08 Check non invasive meter locations 03E 09 Connecting a unit WiFi 03E 10 Updating Sub Pic 03...

Page 6: ...formation 1 Hex sey set To screws the battery and remove the covering Screws Hex head M4 8mm socket counter sunk 2 Box end wrench Wifi and 3G dongle pig tail 8mm head Inverter tray to moixa unit 9 32 Inches 7 14mm Fixing unit 10mm 3 Common screw drivers slot phillips 4 AC clamp meter 5 Battery kit Extension cable Charger Charger meter 6 Connectivity Kit SD card with last software WIFI kit anten na...

Page 7: ...ixa Unit c Remove the 2 battery modules and the base cover 7 allen keys screws swap ping the SD card in the Pi module d Replace the communications Dongle plugged into the USB socket of the Pi Replace the cover and the battery modules Turn on the Unit For WiFi you will need to then set the Wifi password on the Moixa Smart Battery by logging in as described in Section 03E 09 e Check that the unit is...

Page 8: ...ngs Ltd Registered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 8 3G dongle kit definition 1 3G antenna 2 Pig tail 3 3G dongle 4 SIM card 5 Male to female USB adapter 1 2 3 4 5 fitting replacing 3g wifi dongle ...

Page 9: ...y of Moixa Energy Holdings Ltd Registered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 9 WIFI dongle definition 1 WIFI Antenna 2 Dongle 3 Pig tail 2 3 1 fitting replacing 3g wifi dongle ...

Page 10: ...tered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 10 A Unscrew the bolts and remove the cover B Identify the dongle WIFI and 3G dongle is USB connected to the right side of the PI board fitting replacing 3g wifi dongle Pi ...

Page 11: ...tered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 11 C Place 3G Dongle Place it on the bottom of the unit D Connect the USB adapter to the socket Connect the USB adapter and the 3G antenna fitting replacing 3g wifi dongle ...

Page 12: ... should mean only splitting the existing wire and fitting a back box socket c Plug in the TP link unit into the new socket and run the ethernet cable into the Moixa unit Remove the 2 battery modules and the base cover 8 allen keys screws plugging the ethernet cable into the Pi module swapping the SD card in the Pi module and replacing the cover and the battery units switch on the Moixa unit d Pair...

Page 13: ...hnology Ltd One Fellmongers Path London SE1 3LY 13 Required Tools normal electrical tools TP Link Adapter x2 Ethernet Cable x2 Multi tool Hexagonal screwdriver and flathead screwdriver Instructions 1 Launch Moixa App 2 Isolate Moixa unit from the mains Shutdown the Moixa unit Hold mode until it beeps and then wait for the second set of beeps to turn off unit 1 2 2 upgrade unit from wifi to tp link...

Page 14: ...Path London SE1 3LY 14 3 If no mains socket is available imediately next to the Moixa Smart Battery then add one on a new or existing circuit this can be a spur 4 Plug in the TP link unit into the new socket and run the ethernet cable into the Moixa unit you will need to remove the cover to do this as below 5 Remove Battery units 6 Remove cover from the Moixa Unit 8 Allen key screws 3 4 6 5 5 upgr...

Page 15: ...et in the Pi Tape it securely to the inside of the Moixa unit incase WiFi is needed in the unit in future or put in plastic bag and tape to the inside of the unit 8 Plug the ethernet cable into the Pi module run the cable out of the Moixa unit to the TP link module either through the recess to the side of the Pi or up to the top of the Moixa unit 9 Secure Ethernet cable with cable ties 10 Swap the...

Page 16: ...e ethernet cable into the back of the router and checking that the lights are flashing on both of the TP link units If needed press the pair button on both TP link units within a few seconds the units should be paired before shipping to you 13 Check that the unit is online and reliably sending data Ring Moixa technical team report that work is complete and request that they login to the unit to ch...

Page 17: ...logos illustrations are property of Moixa Energy Holdings Ltd Registered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 17 upgrade unit from wifi to tp link ...

Page 18: ...his will involve a Launch the Moixa maintenance App to record details of the job b Isolate the Moixa Smart Battery with the switch remove the 2 battery modules and the base cover 8 allen keys screws swap the SD card in the Pi module and replacing the cover and the battery units switch on the Moixa unit c Check that the unit is online and reliably sending data Ring Moixa technical team report that ...

Page 19: ...16 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 19 Required Tools Multi tool Hexagonal screwdriver and flathead screwdriver Instructions 1 Launch Moixa App 2 Isolate Moixa unit from the mains Shutdown the Moixa unit Hold mode until it beeps and then wait for the second set of beeps to turn off unit 1 2 2 swap sd card ...

Page 20: ...attery units 5 Remove cover from the Moixa Unit 8 Allen key screws 6 Swap the SD cards in the Pi module 7 Replacing the cover and the battery units switch on the Moixa unit 8 Check that the unit is online and reliably sending data Ring Moixa technical team report that work is complete and request that they login to the unit to check that it is working correctly 9 Press submit on the Moixa app to s...

Page 21: ...ate the Moixa Smart Battery with the switch shut down the Moixa Smart Battery remove the 2 battery modules and place them to one side unpack the replacement battery modules and fit them to the Moixa unit switch on the unit c Check that the unit is online and reliably sending data Ring Moixa technical team report that work is complete and request that they login to the unit to check that it is work...

Page 22: ... moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 22 Required Tools Replacement battery modules Multi tool Hexagonal screwdriver and flathead screwdriver Instructions 1 Launch Moixa App 2 Isolate Moixa Unit from the mains Shutdown the Moixa unit Hold mode until it beeps and then wait for the second set of beeps to turn off the unit 1 2 2 replace battery modules ...

Page 23: ...ers Path London SE1 3LY 23 3 Remove Battery units 4 Replace the battery units with the provided new ones switch on the Moixa unit 5 Check that the unit is online and reliably sending data Ring Moixa technical team report that work is complete and request that they login to the unit to check that it is working correctly 6 Press submit on the Moixa app to send details of the job to the Moixa team 3 ...

Page 24: ...xa Smart Battery with the switch shut down the Moixa Smart Battery remove the 2 battery modules and place them to one side c Use the provided charger to charge the battery units to a minimum voltage of 22V periodically checking the voltage on the battery terminals with a voltmeter Both batteries must be charged to a voltage within 1V of each other d Replace the battery modules and fit them to the ...

Page 25: ...www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 25 Required Tools Moixa battery charge kit Multi tool Hexagonal screwdriver and flathead screwdriver Instructions 1 Launch Moixa App 2 Isolate Moixa unit from the mains Shutdown the Moixa unit Hold mode until it beeps and then wait for the second set of beeps to turn off unit 1 2 2 recharge battery modules ...

Page 26: ...voltage of 22V periodically checking the voltage on the battery terminals with the voltmeter Both batteries must be charged to a voltage within 1V of each other 13 Replace the battery units with the provided new ones switch on the Moixa unit 14 Check that the unit is online and reliably sending data Ring Moixa techni cal team report that work is complete and request that they login to the unit to ...

Page 27: ...ry modules and place them to one side c Remove the cover from the rotary isolator disconnect the Moixa unit from the terminals of the isolator remove the screw holding back the base of the Moixa unit to the wall loosen the two screws on which the Moixa unit hangs remove the Moixa unit and put to one side d Remove the replacement unit from packaging and hang on the screws replace the screw holding ...

Page 28: ... London SE1 3LY 28 Required Tools Moixa Smart Battery unit without batteries Multi tool Hexagonal screwdriver and flathead screwdriver Philips and flathead screwdrivers Instructions 1 Launch Moixa App this procedure must be recorded on the Moixa App 2 Isolate Moixa unit from the mains Shutdown the Moixa unit Hold mode until it beeps and then wait for the second set of beeps to turn off unit 1 2 2 ...

Page 29: ...hnology Ltd One Fellmongers Path London SE1 3LY 29 3 Remove Battery units put to one side 4 Remove the cover from the rotary isolator disconnect the Moixa unit from the terminals of the isolator remove the screw holding back the base of the Moixa unit to the wall loosen the two screws on which the Moixa unit hangs remove the Moixa unit and put to one side 3 4 4 3 4 swap battery unit for replacemen...

Page 30: ...t then care must be taken to note the position of all cables and to ensure that these are reproduced on the re placement unit 7 Care must be taken to ensure that the clamp meters are replaced in the right sockets and sending correct readings See install manual and clamp trouble shooting 03E 08 8 Put the battery modules onto the Moixa unit switch on the unit 9 Check that the unit is online and reli...

Page 31: ...rrected This will involve a Launch the Moixa maintenance App to record details of the job b Note the position of each of the clamps for example the PV clamp is inside the consumer unit and clamped round the live of the output from the inverter c Ring Moixa technical team and request that they login to the unit to be able to see the data live from the unit Working with the Moixa team amend the loca...

Page 32: ...he PV clamp is inside the consumer unit and clamped round the live of the output from the inverter 3 Ring Moixa technical team and request that they login to the unit to be able to see the data live from the unit Working with the Moixa team amend the location of the clamps until reliable data is being produced You will need to have access to a hand held clamp meter to do this 4 Press submit on the...

Page 33: ...logos illustrations are property of Moixa Energy Holdings Ltd Registered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 33 check non invasive meter locations ...

Page 34: ...lustrations are property of Moixa Energy Holdings Ltd Registered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 34 check non invasive meter locations Install type 2 ...

Page 35: ...lustrations are property of Moixa Energy Holdings Ltd Registered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 35 check non invasive meter locations Install type 3 ...

Page 36: ...logos illustrations are property of Moixa Energy Holdings Ltd Registered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 36 check non invasive meter locations ...

Page 37: ...logos illustrations are property of Moixa Energy Holdings Ltd Registered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 37 check non invasive meter locations ...

Page 38: ...attery level indicators If not then you will need to proceed to change the SD card recharge the batteries as needed before moving to the next step c Place the unit in AP mode by setting bypass switch to on pressing mode but ton and then clicking out of bypass mode The unit will now transmit a WiFi sig nal Connect a laptop or smart phone to this network and navigate the browser to http 10 74 8 254 ...

Page 39: ...eed recharging if the power light is off If not working then you will need to proceed to change the SD card or recharge the batteries as needed before moving to the next step 3 Place the Moixa Smart Battery in AP Access Point mode To do this press in the BYPASS switch using a pencil or other small object do this very carefully as the switch is fragile Then push the MODE button for 2 seconds releas...

Page 40: ...at maslow UnitSerialNo 5 When prompted for a password enter MaslowPass 6 Once your device has connected to the Moixa Smart Battery open a web browser and navigate to the following page http 10 74 8 254 7 In the page that is displayed enter the SSID In this case BT VM SK123 and password in this case abc123xyz of the wi fi network that you wish the Moixa Smart Battery to connect to then click Set 8 ...

Page 41: ...nstaller App this work must be recorded in the APP b Shut down the Maslow Isolate the mains connection remove the batteries remove the cover c Unplug the Pi from the mainboard Power the Moixa unit from the battery ex tender cable Connect the PICKIT3 to the mainboard and program the PIC e Replace the PI cover and battery unit and restart the Maslow reconnecting to the mains f Call The Moixa Technic...

Page 42: ...th London SE1 3LY 42 Required tools PicKit 3 Sub Pic Adapter USB to mini USB lead External 5V USB power supply or laptop Moixa Smart Battery Module Extender Maplin Multitool Hexagonal screwdriver and flathead screwdriver Grounding Wristband Instructions 1 Isolate Moixa unit from the mains and the PV panel if appropriate 2 Hold mode until the the beeps and then wait for the second set of beeps to t...

Page 43: ...ixa Energy Holdings Ltd Registered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 43 3 Remove battery restraining screws 4x 4 Remove Batteries carefully and place within reach 2x updating sub pic ...

Page 44: ...ology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY 44 5 Remove Faceplate Screws 8x 6 Attach the crocodile clip from the grounding clip to the ground on the front of the MASLOW 7 With the Grounding Wristband remove the faceplate 8 Remove the plastic pi restraining screws 2x 5 7 6 8 updating sub pic ...

Page 45: ...ckit to the External Battery or PC USB port using the USB to mini USB lead 13 Connect the lead to the pick kit with the brown wire facing the arrow on the pick kit 14 Connect the other side of the lead to the plug on the main board Make sure you orientate the plug as shown 15 With the LEDs facing you and the ACTIVE LED flashing blue connect the adapter to the sub pic plug that was below the Pi 16 ...

Page 46: ...t the Pi in exactly the same position 22 Re screw in the plastic screws 2x 23 Replace the faceplate and reattach the hex screws 8x 24 Remove wristband and stow in toolbox 25 Reattach the batteries to the MASLOW and restrain using the screws 4x 26 Turn the MASLOW back on 27 Reconnect the MASLOW to the mains and the PV by flipping the required switches Stow all used screw heads and remove all the eq...

Page 47: ... to be installed on your phone or tablet prior to work commencing This will involve a For an iphone got to the App store and for an android go to the google play store Search for device magic download and install the forms app b Click on the Add Device button Enter your name and the Moixa organization key MOI652 c Your device will now request authorization from Moixa Technology team if this does n...

Page 48: ...on SE1 3LY 48 Troubleshooting Android when you re looking at your forms list within the app if you long press the menu button an option to leave the org will appear On iOS you ll need to open the settings of the device and navigate to the Forms app settings There will be a slider to leave the organization the next time you open the app After enabling this just open the app to join the other organi...

Page 49: ...egistered trademarks logos illustrations are property of Moixa Energy Holdings Ltd Registered in England and Wales Moixa Technology Ltd 2016 info moixa com www moixa com Moixa Technology Ltd One Fellmongers Path London SE1 3LY ...

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