Mohawk TR-110 Manual Download

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TR-110-120 12-1-2015.DOC

REV. 12/1/2015

MADE IN THE U.S.A.

110,000 LB. & 120,000 LBS. CAPACITY

FOUR POST TRUCK LIFT MANUAL

INSTALLATION

OPERATION

MAINTENANCE

PARTS MANUAL

02+$:./,)76//&

65 VROOMAN AVENUE
AMSTERDAM, NY 12010
TOLL FREE : 1-800-833-2006
FAX :

1-518-842-1289

LOCAL :

1-518-842-1431

www.MohawkLifts.com

READ MANUAL
THOROUGHLY
BEFORE INSTALLING,
OPERATING OR
MAINTAINING LIFT!

IMPORTANT SAFETY INSTRUCTIONS

MODEL TR-110 & TR-120

WARRANTY CARD

Thank you for sending
in your registration card!
This will help us to
serve you better in the
future.

02+$:./,)76

//&

Summary of Contents for TR-110

Page 1: ...AL 02 76 65 VROOMAN AVENUE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 FAX 1 518 842 1289 LOCAL 1 518 842 1431 www MohawkLifts com READ MANUAL THOROUGHLY BEFORE INSTALLING OPERATING OR MAINTAINING LIFT IMPORTANT SAFETY INSTRUCTIONS MODEL TR 110 TR 120 WARRANTY CARD Thank you for sending in your registration card This will help us to serve you better in the future 02 76 ...

Page 2: ...it will not be tripped over or pulled 5 Always unplug equipment from electrical outlet when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect 6 To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline Risk of Explosion This equipment has internal arcing and sparking parts which should not be ...

Page 3: ...rd Here Please have this unit s model and serial number when calling for service Model Number ______________________ Serial Number ______________________ OR CONTACT 02 76 65 Vrooman Ave P O Box 110 Amsterdam NY 12010 Toll Free 1 800 833 2006 Local 1 518 842 1431 Fax 1 518 842 1289 Internet www MOHAWKLIFTS com E Mail Service MOHAWKLIFTS com ...

Page 4: ...N LIFT ARE SUBJECT TO NORMAL WEAR AND TEAR AND ARE NOT COVERED UNDER THIS WARRANTY STRUCTURAL AND MECHANICAL COMPONENTS ALL LIFTS STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR THE BELOW STATED TIME FRAME SPECIFIC TO MODEL LISTED FROM THE DATE OF SHIPMENT FROM FACTORY AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS 2...

Page 5: ...IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS WARRANTY EXCEPTIONS ALL LIFTS ADJUSTMENTS THIS WARRANTY DOES NOT COVER CASUAL AND ROUTINE ADJUSTMENTS SUCH AS BUT NOT LIMITED TO FITTINGS SENSORS AND SWITCHES ANCHOR BOLT RE TIGHTENING OR ANY SHIMMING OR ADJUSTMENTS REQUIRED DURING A PROPER AND PROFESSIONAL INSTALLATION BY A QUALIFIED INSTALLER MAINTENANCE ...

Page 6: ...ANCE CHART 24 STRUCTURAL ASSY DIAGRAMS LIFT DIMENSIONAL LAYOUT EQUALIZING CHAIN ROUTING POST SHIMMING ANCHOR BOLT INSTALL SPECS WHEEL CHOCK PLACEMENT HYDRAULIC PNEUMATIC DIAGRAMS CONSOLE CONNECTIONS HYDRAULIC PNEUMATIC PLUMBING HYDRAULIC SCHEMATIC PNEUMATIC SCHEMATIC ELECTRICAL DIAGRAMS LIFT ELECTRICAL CABLE ROUTING TRACK JUNCTION BOX WIRING CONTROL PANEL FUNCTIONS TRACK LEVELER FUNCTIONS REED SWI...

Page 7: ...AY FLOOR THE LIFT CAN NOT BE INSTALLED ON EXPANSION SEAMS OR CONCRETE THAT IS CRACKED THE LIFT CANNOT BE EXPECTED TO BE STRUCTURALLY SOUND ON DEFECTIVE CONCRETE TEST DRILL THE FLOOR TEST DRILL THE FLOOR TO VERIFY CONCRETE THICKNESS TEST DRILL EACH BAY WHEN MORE THAN ONE LIFT IS BEING INSTALLED FLOOR REQUIREMENTS THIS INFORMATION IS IN THE GENERAL FLOOR REQUIREMENTS POWER SUPPLY REFER TO THE LIFT V...

Page 8: ...ING SMOOTHLY AND ALL POSTS ARE SQUARE AND PLUMB THE UNIT CAN BE SECURELY MOUNTED TO THE SHOP FLOOR DO NOT ANCHOR INDIVIDUAL POSTS TO FLOOR PRIOR TO ASSEMBLY OF LIFT OR OPERATION x REFERENCE ANCHOR BOLT INSTALLATION SPECS FOR DRILLING AND AND INSTALLING ANCHORS OBEY ALL WARNINGS x ENSURE THAT ALL POSTS ARE SHIMMED PROPERLY CHECK THE DIMENSIONS OF THE POST AT THE BOTTOM FROM THE FACE OF POST ONE TO ...

Page 9: ...Y GROUND WITH A BASEMENT BENEATH WITHOUT WRITTEN AUTHORIZATION FROM THE BUILDING ARCHITECT NEVER NEVER HAND MIX YOUR OWN CONCRETE IF FOR ANY REASON A NEW CONCRETE SLAB SECTION IS REQUIRED FOLLOW THE INSTRUCTIONS FOR THE FLOOR MODIFICATION DATA FLOOR MODIFICATION DATA MODEL FOOTING THICKNESS FOUR PADS WIDTH X LENGTH TOTAL POUR VOLUME TR 110 or TR 120 12 INCHES 6 FT x 6 FT 5 4 CUBIC YARDS NOTE FOUR ...

Page 10: ... 601 300 063 MOTOR VOLTAGE 208 230 460 VAC MOTOR HORSE POWER 20 HP MOTOR PHASE THREE MOTOR NAMEPLATE AMPERAGE 53 48 24 MOTOR CYCLE HERTZ 60 MOTOR SPEED 1750 RPM PUMP FLOW 10 GPM APPROX RELIEF VALVE SETTING TR 110 2600 PSI TR 120 2850 PSI RESERVOIR CAPACITY 30 U S GALLONS POWER UNIT T STYLE HYDRAULIC FLUID MEDIUM DEXRON III CIRCUIT BREAKER RECOMMENDED 100 AMP 208 VAC 60 AMP 460 VAC REFER TO N E C L...

Page 11: ... AUTHORIZATION FROM 02 76 CERTAIN ALLOY OR HEAT TREATED COMPONENTS MAY BE DISTORTED OR WEAKENED RESULTING IN AN UNSAFE CONDITION 02 76 IS NOT RESPONSIBLE FOR DISTORTIONS WHICH RESULT FROM WELDING ON THIS EQUIPMENT AFTER MANUFACTURING IS COMPLETED UNAUTHORIZED WELDING APPLICATION OF HEAT OR MODIFICATION OF THIS EQUIPMENT VOIDS ANY AND OR ALL APPLICABLE WARRANTIES COVERING THIS EQUIPMENT ALL WARRANT...

Page 12: ...O THE UNIT WARNING LOADING OF THE JACKING BEAMS OR COMBINATION OF JACKING BEAMS ABOVE THE RATED CAPACITY OF THE LIFT ITSELF COULD RESULT IN PERSONAL INJURY TO THE OPERATOR AND OR DAMAGE TO THE LIFT AND OR VEHICLE THE LOAD RATING OF ANY JACKING BEAM OR COMBINATION OF JACKING BEAMS ON THIS UNIT MUST NOT EXCEED THE RATED CAPACITY OF THE LIFT CAUTION THE EQUIPMENT DESCRIBED IN THIS MANUAL COULD BE POT...

Page 13: ...0 005 069 HYDRAULIC HOSE ASSY ID 2 110 005 070 HYDRAULIC HOSE ASSY 3 8 ID 2 110 005 072 TRANSITION MOUNT BRACKET WELDMENT 1 110 005 079 PARTS BOX 2 1 110 005 084 SMALL PARTS BAG 2 110 005 167 CROSSRAIL LINE COVER LEFT 2 110 005 168 CROSSRAIL LINE COVER RIGHT 32 600 640 024 BOLT 16 NF x 2 LG 16 600 640 028 BOLT 16 NF x 3 LG 16 600 670 003 ANCHOR BOLT x 6 LG 48 600 690 003 NUT LOCK 16 NF 4 600 890 0...

Page 14: ...ED REFER TO ENCLOSED SETUP DIAGRAM NOTE MARKINGS ON CARRIAGES CROSSRAILS THE CARRIAGES AND CROSS RAILS ARE MATCHED DRILLED AND LABELED ONE TWO THREE AND FOUR THERE ARE REFERENCE MARKS ON THE TOP OF THE CROSS RAILS AND THE TOP PLATE ON THE ADJOINING CARRIAGES REFERENCE SETUP DIAGRAM FOR NUMBER LOCATIONS ALIGN POST ONE AND TWO INTO PLACE ON THE CHALK LINE LAYOUT NOTE x POST TWO IS TO BE SET ONE FOOT...

Page 15: ...K LINE LAYOUT POST THREE IS TO BE SET ONE FOOT OUT AWAY FROM POST FOUR UNTIL THE CROSSRAIL CHAINS HAVE BEEN ROUTED THROUGH THE CARRIAGES SET THE CROSSRAIL MARKED THREE AND FOUR INTO PLACE BETWEEN POST THREE AND FOUR IN THE CORRESPONDING ORIENTATION USING THE FISH TAPE ROUTE THE TWO EQUALIZING CHAINS THROUGH THE CROSS RAIL AND CARRIAGES LAY THE EXCESS CHAIN ONTO THE CROSS RAIL WARNING x DO NOT CROS...

Page 16: ... DIAGRAM CONNECT CABLE FROM CONTROL CONSOLE TO TRACK JUNCTION BOX TERMINALS AS SHOWN IN TERMINAL STRIP WIRING DIAGRAM ELECTRICAL FEED IMPORTANT x AT THIS TIME HAVE A QUALIFIED LICENSED ELECTRICIAN CONNECT THE POWER SUPPLY TO THE CONTROL CONSOLE ATTACH AIR SUPPLY TO CONSOLE AT THIS TIME AS WELL 80 PSI MINIMUM IMPORTANT FAMILIARIZE YOURSELF WITH THE CONTROL CONSOLE FUNCTIONS SEE LIFTING AND RAISING ...

Page 17: ...TIONS FOR RAISING AND LOWERING THE UNIT AGAIN CYCLE THE UNIT AFTER RAISING THE UNIT FULLY LOWER THE UNIT WITH THE UNIT FULLY LOWERED ADJUST ALL FOUR EQUALIZING CHAINS TO REMOVE ANY REMAINING SLACK ALL FOUR CHAINS ARE TO BE TAUT AFTER THE UNIT IS RUNNING PROPERLY MATCH DRILL AND ANCHOR ALL THE BASE PLATES TO THE FLOOR USING ANCHOR BOLTS PROVIDED REFER TO ANCHOR BOLT INSTALLATION INSTRUCTIONS ENCLOS...

Page 18: ...IFT OR TO BE IN A LIFTING AREA DURING ITS OPERATION ONLY PROPERLY TRAINED PERSONNEL SHOULD BE ALLOWED TO OPERATE LIFT x NEVER RAISE VEHICLE WITH ANYONE INSIDE IT x BE SURE WORK AREA AROUND THE LIFT IS CLEAR AND FREE OF OBSTRUCTIONS DEBRIS GREASE OIL x NEVER ATTEMPT TO OPERATE A LIFT IF IT APPEARS TO BE MALFUNCTIONING OR IF BROKEN OR DAMAGED PARTS ARE EVIDENT x FULLY LOWER THE UNIT BEFORE LOADING O...

Page 19: ...LIFT LACK OF AIR TO THE LIFT WILL DISABLE AIR LOCK RELEASE AND PREVENT LOWERING OF LIFTING TRACKS 7 OUT OF PARALLEL INDICATOR LIGHT RED x WHEN ILLUMINATED INDICATES LIFTING TRACKS HAVE GONE BEYOND AN ACCEPTABLE TOLERANCE OF LEVEL LIFT WILL BE DISABLED UNTIL TRACKS ARE BROUGHT BACK WITHIN AN ACCEPTABLE LEVEL TOLERANCE USE OF MANUAL LOWERING AND RAISING VALVES CAN ACCOMPLISH THIS 8 CHECK FILTER INDI...

Page 20: ...E ANY PROBLEMS VERIFY THAT ALL NECESSARY REPAIRS HAVE BEEN COMPLETED LIFTING PROCEDURES PRE OPERATION VEHICLE POSITIONING x PERFORM PRE OPERATION CHECK LIST ITEM BY ITEM x POSITION THE VEHICLE ONTO THE UNIT SO THAT ALL TIRES ARE SECURELY ON THE TRACKS CENTER THE VEHICLE SO THAT THE WEIGHT IS DISTRIBUTED EVENLY FORE AND AFT x PLACE THE WHEEL CHOCKS IN A POSITION SO THAT THE VEHICLE WILL BE SECURE O...

Page 21: ...L HYDRAULIC COMPONENTS FOR LEAKS AND DEFORMATION DUE TO WEAR OR CORROSION x TIGHTEN ALL FASTENERS AND HYDRAULIC FITTINGS x INSPECT ANCHOR CONDITIONS FOR ANY POSSIBLE CORROSION AND INSPECT THE FLOOR CONDITION FOR ANY SIGNS OF FATIGUE OR CRACKS x CLEAN AND LUBRICATE CHAINS WITH A LIGHT CHAIN LUBRICANT DO NOT USE HEAVY GREASE INSPECT CHAINS FOR ANY SIGN OF UNUSUAL OR EXCESSIVE WEAR SEMI ANNUAL TRAINI...

Page 22: ...CKS LOW VOLTAGE HAVE AN ELECTRICIAN SERVICE NOT LOWERING LOCKS ENGAGED DEPRESS THE UP BUTTON RAISE UNIT APPROX 2 INCHES THEN PRESS THE DOWN BUTTON OBSTRUCTION UNDER UNIT OR VEHICLE REMOVE OBSTRUCTION NO AIR PRESENT NO AIR IS PRESENT TO RELEASE LOCKS VERIFY THAT PRESSURE REGULATOR IN POWER UNIT IS SET TO 80 PSI RAISING OR LOWERING QUESTIONS RAISING UNIT STOPS THEN ONE END RAISES UNIT BEGINS TO RAIS...

Page 23: ...PERLY GROUNDED IN ACCORDANCE TO NEC ARTICLE 250 GROUNDING AND APPLICABLE LOCAL CODES 5 11 DENOTES WIRE NUMBERS 6 LABEL MARKERS SHALL BE PLACED ON ALL WIRES BOTH ENDS SWITCHES RELAYS LAMPS ETC ALL WIRES TO BE INSTALLED WITH TERMINAL LUGS ALL CONNECTIONS SHALL BE WRENCH TIGHT 7 THE FOLLOWING COLOR WIRES SHALL BE RESERVED GREEN ALL EQUIPMENT GROUNDING CONDUCTORS WHITE ALL NEUTRAL CONDUCTORS 8 VERIFY ...

Page 24: ... MODEL TR 110 TR 120 24 MODEL SERIAL NUMBER DATE OF INSTALLATION DATE PART REPLACED SERVICED SERVICE COMPANY SERVICED BY DATE MAINTENANCE PERFORMED SERVICE COMPANY SERVICED BY SERVICE CHART MAINTENANCE CHART ...

Page 25: ...MADE IN THE U S A STRUCTURAL ASSY DIAGRAMS MODELS TR 110 TR 120 ...

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Page 29: ...G ADJUSTABLE CHAIN CONNECTOR EQUALIZING CHAINS CROSSRAIL END VIEW CHAIN ADJUSTMENT Lower the unit completely Tighten the chain connectors at the top of the posts The adjustment is complete when both equalizing chains are taut ...

Page 30: ...POST SHIMMING All post shims are designed to be underneath the base plates and around the anchor bolts Shim beneath post footings to ensure level assembly 1 4 Thick Black 1 8 Thick Red 1 16 Thick Blue ...

Page 31: ...18 7 8 7 16992 28320 25099 39648 28718 1 5 1 2 16351 27252 33083 38153 35700 4 1 2 21616 31666 1 7 17837 29728 33083 41619 35700 Source 1 2 2 Sources available upon request 1 University of Texas Austin TX using new ICBO ES testing criteria 1993 2 AA Engineers Associates Inc Denver CO 1981 KEY FEATURES BENEFITS Time Tested Proven Reliability An industry standard for over 45 years Fully Assembled an...

Page 32: ...600 5620 5 16 x 2 1 1 4 5 8 100 600 5630 5 16 x 3 1 1 4 5 8 100 600 3820 3 8 x 2 1 1 2 3 4 100 600 3823 3 8 x 2 3 4 1 1 2 3 4 100 600 3832 3 8 x 3 1 2 1 1 2 3 4 50 300 3850 3 8 x 5 1 1 2 3 4 50 300 3860 3 8 x 6 1 1 2 3 4 50 300 1223 1 2 x 2 3 4 2 1 50 300 1232 1 2 x 3 1 2 2 1 50 300 1250 1 2 x 5 2 1 25 150 1260 1 2 x 6 2 1 25 150 1270 1 2 x 7 2 1 25 150 5832 5 8 x 3 1 2 3 1 1 4 25 150 5842 5 8 x 4...

Page 33: ...WHEEL CHOCK PLACEMENT WHEEL CHOCK WHEEL CHOCK LOCATIONS WHEEL CHOCK LOCATIONS ...

Page 34: ...MOHAWK MODEL TR 110 TR 120 MADE IN THE U S A HYDRAULIC PNEUMATIC DIAGRAMS MODELS TR 110 TR 120 ...

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Page 44: ...MOHAWK MODEL TR 110 TR 120 MADE IN THE U S A ELECTRICAL DIAGRAMS MODELS TR 110 TR 120 ...

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Page 47: ...1 On Off Keyed Switch 2 Raise Button 3 Lower Button 4 Park Button 5 Power On Indicator 6 Low Air Indicator 7 Out of Parallel Indicator 8 Change Filter Indicator TR 110 CONTROL PANEL FUNCTIONS 1 5 ...

Page 48: ... FORE END WILL FORE END OF LIFT IS LOW USE ANTI FREEZE AS FLUID REPLACEMENT ONLY AFT END WILL RAISE ONLY AFT END WILL STOP AND LOWER ONLY FORE END WILL WHEN LOWERING FORE END WILL AFT END WILL LOWER ONLY STOP AND WHEN LOWERING AFT END WILL FORE END WILL RAISE ONLY STOP AND WHEN RAISING ...

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Page 55: ...MOHAWK MODEL TR 110 TR 120 MADE IN THE U S A PARTS DRAWINGS MODELS TR 110 TR 120 ...

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Page 71: ...MOHAWK MODEL TR 110 TR 120 MADE IN THE U S A SAFETY DIAGRAMS MODELS TR 110 TR 120 ...

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Page 75: ...Model V 77 30S A ND VALIDATE D Model TR 75 A ND VALIDATE D Model 75 32 F The Lifts You Can t Wear Out TWO POST FOUR POST MOBILE COLUMN PARALLELOGRAM VERTICAL RISE MOHAWKLIFTPRODUCTS Mohawk Lifts LLC P O Box 110 65 Vrooman Ave Amsterdam NY 12010 Phone 800 833 2006 518 842 1431 www mohawklifts com ...

Page 76: ...E CREATED AN ON LINE PHOTO DATABASE FOR CUSTOMERS TO VIEW OUR LIFTS IN USE VISIT WWW MOHAWKLIFTS COM PR AND MAYBE WE CAN ADD YOUR PHOTOS TO OUR COLLECTION JPG FORMATS PREFERED E MAIL YOUR PHOTOS AND COMMENTS TO PHOTOS MOHAWKLIFTS COM BEST REGARDS HAPPY LIFTING YOUR FRIENDS AT MOHAWK LIFTS ...

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