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Moeller LE 4-505-BS1, Hardware And Engineering

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Moeller LE 4-505-BS1 Hardware And Engineering Download Page 69

67

02/98 AWB 27-1314-GB

11

Example Application

The following example application shows how to 
configure and program ASi devices. The example 
configuration is chosen to highlight the AS Interface 
and ASi devices.

Objectives

It is required to transfer a product P on a conveyor 
belt B. The position of the product on the conveyor 
belt is determined with four proximity switches (B1 - 
B4). The start and stop buttons on the operating 
panel are used to control the conveyor belt motor. 
The on/off lamp shows whether the conveyor belt 
motor is supplied with power. 

Figure 16:  Conveyor belt example (overview)

LE 4-
505-BS1

PS 4-201-
MM1

P

M

K1

0

I

220 V~

30 V 

220 V~

24 V 

F

Control cabinet

Start     Stop

Operator unit

On/Off

ASi two-core cable for aux. power (black)
ASi two-core flat cable for data and power (yellow)

AM1

NG1

NG2

AM2

B1

B2

B3

B4

H1314G.BK  Seite 67  Freitag, 2. Juli 1999  9:02 09

Summary of Contents for LE 4-505-BS1

Page 1: ...AS I Network Module 02 98 AWB 27 1314 GB 1st published 1998 edition 02 98 Moeller GmbH Bonn Author Peter Roersch Editor Klaus Kr ger Thomas Kracht Translators Baker Harrison Terence Osborn 1314U1g fm...

Page 2: ...s of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complyi...

Page 3: ...ccess method 13 Specifications and profiles 15 3 Mounting 19 Mounting on a top hat rail 19 Mounting on feet 20 Installing in a control cabinet 21 4 Engineering 23 Electromagnetic compatibility EMC 23...

Page 4: ...in RUN mode 47 Setting slave parameters 47 Specifying slave parameters in the permanent configuration 48 Checking or changing slave parameters during system setup 48 Changing slave parameters with th...

Page 5: ...GB 11 Example Application 67 Objectives 67 Required devices 68 Construction and wiring of the modules AM 1 and AM 2 68 Software development 79 Appendix 85 Technical data 85 Index 89 H1314G BK Seite 3...

Page 6: ...4 02 98 AWB 27 1314 GB H1314G BK Seite 4 Freitag 2 Juli 1999 9 02 09...

Page 7: ...order to use this manual you need prior knowledge of the function of the PS 4 201 MM1 PLC the AS Interface system and the Sucosoft S 40 programming software The information you need is contained in th...

Page 8: ...ou need to carry out Attention This symbol warns you about instructions which should be observed to avoid possible damage to equipment other items in the vicinity or data The abbreviation ASi is also...

Page 9: ...core cable system can be used to install complex ASi network structures The ASi network system is particularly suitable for Mainly binary signals Actuators and sensors which are distributed throughout...

Page 10: ...to a higher level system such as a PS 416 controller or a PC which is fitted with a Suconet K interface card This arrangement allows PLC s which are provided with an AS Interface to be monitored and c...

Page 11: ...Hardware The LE 4 505 BS1 can be connected to a PS 4 201 MM1 controller with version 5 firmware or later or to a PS 4 341 MM1 Software Configuration parameter setting and programming of the LE 4 505 B...

Page 12: ...10 02 98 AWB 27 1314 GB H1314G BK Seite 10 Freitag 2 Juli 1999 9 02 09...

Page 13: ...ed through the same unscreened two core cable A key component of the AS Interface is a special ASIC chip which is built into each slave device It handles the communication between the ASi master and t...

Page 14: ...Data cable Unscreened 2 core cable which carries both data and power Cable length 100 m max 300 m with two repeaters Max number of slaves Max 31 slaves per ASi line Max number of actuators sensors 124...

Page 15: ...ected to an ASi power supply which provides the ASi devices with power The ASi power supply unit is provided with a data decoupling circuit to isolate the data signals from the power supply Data on th...

Page 16: ...am in order to address them This is indicated by the slave s I O code which is specified with the slave profile see following section for more details Configuration parameters can be optionally transf...

Page 17: ...ribed in so called profiles A device profile is characterised by an I O code and an ID code When the sensor or actuator is manufactured the developer chooses a profile which describes the required dev...

Page 18: ...uts and outputs Table 2 Relationship between I O code and I O bit mapping I Input from process O Output to process I O Input and output bi directional TRI No configuration tri state Bit I O code B0 B1...

Page 19: ...can be defined with one of two I O codes See Programming an ASi Slave Operand Syntax on page 33 for information on checking slave inputs and setting slave outputs in your PLC program 1 With I O code 3...

Page 20: ...18 02 98 AWB 27 1314 GB H1314G BK Seite 18 Freitag 2 Juli 1999 9 02 09...

Page 21: ...r the sliding clip out of the device with a screwdriver Hinge the device towards the top hat rail Remove the screwdriver The sliding clip should snap into position on the top hat rail thus fastening t...

Page 22: ...n each foot until it snaps into position Check that the feet are correctly in place The lug should clip into the hole Fasten each foot to the mounting plate with an M4 screw or bolt Figure 4 Mounting...

Page 23: ...abinet Maintain a spacing of at least 50 mm approx 2 from the cable loom or duct Keep the power section spaced apart from the control equipment Figure 5 Device installed horizontally in a control cabi...

Page 24: ...22 02 98 AWB 27 1314 GB H1314G BK Seite 22 Freitag 2 Juli 1999 9 02 09...

Page 25: ...E 4 505 BS1 Figure 6 Overview of the LE 4 505 BS1 Device label using HAEG 18 6 5 mm Status display LED s 1 Configuration o k 2 ASi Power OK 3 ASi active 4 Auto Address 5 Configuration Mode 6 Hardware...

Page 26: ...w terminals Cable cross sections Flexible with ferrule 0 22 mm2 1 5 mm2 AWG 23 16 Single core 0 22 mm2 2 5 mm2 AWG 23 13 Connecting to the PS 4 The LE 4 505 BS1 can only be used together with a locall...

Page 27: ...t special requirements As described in the specifications the power supply should have an output voltage of 29 5 V 31 6 V DC and must meet the IEC standards for protective extra low voltage supplies P...

Page 28: ...ply Wiring The following figure shows an example of wiring up the LE 4 505 BS1 Legend for Figure 10 Miniature circuit breaker To further ASi devices Reference ground for the digital I O s Power feed f...

Page 29: ...of the LE 4 505 BS1 and the PS 4 24 V 0 V L1 N PE 24 V 0 V 0 1 7 0 V 2 3 4 5 6 0 1 0 V 2 3 4 5 U 0 U 1 U 10 PS 4 201 MM1 24 V LE 4 505 BS1 ASi ASi 2 5 mm2 L1 N ASi ASi G1 SN 4 024 DA7 1 2 3 5 4 6 20 c...

Page 30: ...erference we recommend subdividing the control cabinet into sections according to the different power and interference levels Simple partitions are often sufficient to reduce interference in small con...

Page 31: ...educe the effects of the lightning current and its electrical and magnetic fields on the metal components and electrical systems inside a building These measures comprise Lightning protection potentia...

Page 32: ...30 02 98 AWB 27 1314 GB H1314G BK Seite 30 Freitag 2 Juli 1999 9 02 09...

Page 33: ...imum of two ASi master LE s can be connected to each PS 4 and each LE supports one ASi line Choose the PS 4 master in the Topology Configurator of the Suconet software choose Local Expansion and selec...

Page 34: ...32 02 98 AWB 27 1314 GB H1314G BK Seite 32 Freitag 2 Juli 1999 9 02 09...

Page 35: ...ch ASi device in the input and output process image of the PLC to store the input and output states Your program can scan or set single bits or the entire byte I L A M B X Addressing an input bit Q L...

Page 36: ...r module EM 2 105 DD1 The EM 2 105 DD1 user module has the IO code 3 Table 2 on page 16 shows the assignment of the inputs and outputs to the bits in the process image byte For I O code 3 the two inpu...

Page 37: ...12 0 0 1 Bool Input bit B1 MarkerB1 Bool OUTB2 AT Q 2 12 0 0 2 Bool Output bit B2 MarkerB2 Bool OUTB3 AT Q 2 12 0 0 3 Bool Output bit B3 MarkerB3 Bool END_VAR Program LD INB0 Check input I 1 ST Marke...

Page 38: ...contains the state of O 3 Bit 3 of MarkerOB contains the state of O 4 Programming example Figure 13 shows the hardware configuration of the following programming example An example will be given of th...

Page 39: ...ets Coupling module fitted with plain cover The example ASi network uses 4 different types of user module assigned not assigned PS 4 201 MM1 LE 4 505 BS1 4I 0 10 2I 2O 3 11 K 2I 2O 3 1 4I 0 2 4I 0 9 2...

Page 40: ...I1 AT I2 3 0 0 0 Bool Input 1 SL3I2 AT I2 3 0 0 1 Bool Input 2 SL3Q1 AT Q2 3 0 0 2 Bool Output 1 SL3Q2 AT Q2 3 0 0 3 Bool Output 2 END_VAR Slave 4 VAR SL4Q1 AT Q2 4 0 0 0 Bool Output 1 SL4Q2 AT Q2 4 0...

Page 41: ...AT Q2 8 0 0 1 Bool Output 2 SL8Q3 AT Q2 8 0 0 2 Bool Output 3 SL8Q4 AT Q2 8 0 0 3 Bool Output 4 END_VAR Slave 9 VAR SL9I1 AT I2 9 0 0 0 Bool Input 1 SL9I2 AT I2 9 0 0 1 Bool Input 2 SL9I3 AT I2 9 0 0...

Page 42: ...Program LD SL1I1 Slave1 Input 1 ST X1 Any marker LD SL1I2 Slave1 Input 2 ST X2 Any marker LD X3 Any marker ST SL1Q1 Slave1 Output 1 LD X4 Any marker ST SL1Q2 Slave1 Output 2 etc H1314G BK Seite 40 Fre...

Page 43: ...d with a rising edge at the strobe input At the same time the Active output is set to 1 and remains set until the request has been processed Valid values can be read from the RetParam and Error output...

Page 44: ...levant Each bit is assigned to one parameter i e function of the ASi slave If the request completes successfully Active 0 and Error 0 the parameter value which was written is mirrored by RetParam This...

Page 45: ...nce for write command Significance for read command 00 OK 02 Invalid station number admissible range 1 31 03 Existing slave not listed in permanent configuration 05 Slave does not respond fault on ASi...

Page 46: ...SLadr USINT 01 Data Byte 2 Pulse AT I0 0 0 0 0 BOOL Busy BOOL Response Byte Diagnostics USINT END_VAR CAL ASiPAbau Strobe Pulse Command Cmd1 CardAddress ASiadr StationNo SLadr Parameter Data Output LD...

Page 47: ...extending an existing ASi line with additional slaves Pre requirements The PLC must be in HALT mode A simple e g dummy program containing a minimum configuration consisting of the PLC and the ASi mast...

Page 48: ...tware and start the online topology configurator from the Connection List window Select the ASi master LE 4 505 BS1 Switch to configuration mode by choosing Components Actual ASi configuration in the...

Page 49: ...ng function allows you to swap faulty slaves in the AS interface line with the PLC in RUN mode The new slave must initially have the address 0 factory default and be the same type as the previous one...

Page 50: ...ndow of the online topology configurator in order to set or test slave settings see Figure 30 on page 83 The temporary parameter settings are overwritten by the permanent slave parameters each time a...

Page 51: ...y using the ASi_PARAM function block see ASi_PARAM Function Block on page 41 for more information When developing your program remember that any changes in permanent slave parameters are sent by the A...

Page 52: ...50 02 98 AWB 27 1314 GB H1314G BK Seite 50 Freitag 2 Juli 1999 9 02 09...

Page 53: ...ange between the ASi master and the PLC The ASi master polls the slaves sequentially in order of increasing slave address When each slave is polled output data is transferred from the buffer to the sl...

Page 54: ...y Configurator of the Test Commissioning tool with the PLC in HALT mode In this mode additional ASi devices can be added to an existing configuration and the slave address can be changed during system...

Page 55: ...aves are decoupled Data exchange with the slaves then no longer takes place If the Configuration mode LED lights with the PLC in RUN Mode the ASi master is not operating in protected mode This situati...

Page 56: ...connect to the ASi line Alternately slave addresses can be assigned as described in Setting Slave Address and Slave Parameters on page 45 It is now necessary to record a list of all slaves which have...

Page 57: ...le name extension DCF as the new stored configuration for the current project If the ASi bus contains a slave with address 0 it is not stored with the permanent configuration the permanent configurati...

Page 58: ...56 02 98 AWB 27 1314 GB H1314G BK Seite 56 Freitag 2 Juli 1999 9 02 09...

Page 59: ...is not contained in the permanent configuration A slave has been detected whose ID or I O code does not match the profile in the permanent configuration 2 ASi Power green on ASi power supply OK off T...

Page 60: ...message Meaning Remedy Config Error Faulty configuration Error in the remote expansion of the ASi line The permanent configuration does not match the actual configuration Devices with problems are sh...

Page 61: ...r switch to protected mode Proceed as follows to allow the ASi master to switch to protected mode Stop the PLC and remove the slave with the address 0 or Assign the correct address to the slave as spe...

Page 62: ...re and Engineering Error message Meaning Remedy No connection Faulty connection No connection to a remote device Proceed as follows Check the power feed and cable connections to the device Check wheth...

Page 63: ...se bits are set a detailed check of the LE status byte for the module and the remote device allows the fault to be localised more closely The following example code shows the syntax to use to carry ou...

Page 64: ...ach of the devices on the ASi bus LE status byte The LE status byte contains information on errors in the LE configuration and the LE hardware Structure of the LE status byte Bit 0 0 o k 1 No unexpect...

Page 65: ...or Bit 1 0 o k 1 ASi power fail low Bit 2 0 o k 1 Slave with address 0 detected Bit 3 0 o k 1 ASi LE offline no data transfer between master and slaves Bit 4 to bit 7 Reserved Byte operand ISB0 0 X 1...

Page 66: ...served Bit 6 0 OK 1 No connection Bit 7 0 OK 1 Wrong ID code or I O code Unexpected type Checking slave status general operand syntax The status check is programmed in a similar way to Suconet K Howev...

Page 67: ...27 1314 GB Example Checking the slave status byte of the 14th slave attached to the ASi line of the second ASi LE line 3 Declaration of variables VAR Dia14 AT ISB 3 14 0 0 Byte Marker Byte END_VAR Pr...

Page 68: ...66 02 98 AWB 27 1314 GB H1314G BK Seite 66 Freitag 2 Juli 1999 9 02 09...

Page 69: ...determined with four proximity switches B1 B4 The start and stop buttons on the operating panel are used to control the conveyor belt motor The on off lamp shows whether the conveyor belt motor is su...

Page 70: ...ductive proximity switch 3 wire DC type PNP in plastic case ATI12DR Connector M12 ZB 2 104 DS1 AM 1 ASi coupling module FK E to connect 1 ASi two core cable yellow for data and power and 1 ASi two cor...

Page 71: ...ross section of the conductors is 1 5 mm2 The plus cable has brown insulation and the minus cable has light blue insulation The trapezoid cross section of the ASi cable ensures that the cable entry in...

Page 72: ...auxiliary power feed must be galvanically isolated from the ASi circuit and meet the specifications for PELV power supplies Connecting the ASi cable A defined mechanical and electrical interface is pr...

Page 73: ...tray It is held in the correct position using spring clips Attach the plain cover or user module to the coupling module with screws provided When the screws are tightened the two halves of the cable t...

Page 74: ...FK E ZB 2 105 UT1 and the user module EM 2 105 DD1 which has two inputs and two outputs The following figure shows the PIN assignments of this user module Figure 20 Overview and connector pin assignme...

Page 75: ...lack ASi cables to the module as described in Connecting the ASi cable on page 70 The yellow ASi cable provides data and power The black ASi cable provides the auxiliary energy for the lamp 21 22 1 4...

Page 76: ...98 AWB 27 1314 GB Figure 22 Supply of auxiliary power to the actuator here an indicator lamp 0 V 2 1 3 4 24 V Control of output User module Lamp ASi flat cable for auxiliary power H1314G BK Seite 74 F...

Page 77: ...e FK ZB 2 155 UT1 and the user module EM 2 105 DX1 which has four inputs The following figure shows the PIN assignments of this user module Figure 23 Overview and connector pin assignments of the user...

Page 78: ...proximity switches B1 to B4 to the sockets I 1 to I 4 Connect the yellow ASi cable to the module as described in Connecting the ASi cable on page 70 You can insert it in either cable tray top or botto...

Page 79: ...AM 1 user module are supplied with 24 V DC from the power supply NG 2 The connection is made using black ASi cable Yellow ASi cable data and power is used to connect the modules AM 1 and AM 2 to the p...

Page 80: ...505 BS1 The two yellow ASi cables must be connected to the ASi and ASi terminals of the power supply NG 1 as shown in Figure 27 Figure 27 Wiring of the power supply NG 1 LE 4 505 BS1 1 2 3 4 5 6 ASi A...

Page 81: ...ess 2 to module AM 2 Programming The example application needs to implement the following ladder diagram Figure 28 Example application shown as ladder diagram Motor contactor K1 is controlled by PLC o...

Page 82: ...f the two inputs and two outputs as follows The inputs and outputs have the following operand syntax I 1 I2 1 0 0 0 O 3 Q2 1 0 0 2 I 2 I2 1 0 0 1 O 4 Q2 1 0 0 3 The second slave the AM 2 user module w...

Page 83: ...I2 2 0 0 1 BOOL proximity switch 2 INI_B3 AT I2 2 0 0 2 BOOL proximity switch 3 INI_B4 AT I2 2 0 0 3 BOOL proximity switch 4 HV1 BOOL Auxiliary variable1 HV2 BOOL Auxiliary variable2 HV3 BOOL Auxilia...

Page 84: ...ating in protected mode Before starting to address the slaves a simple e g dummy program containing a minimum configuration consisting of the PLC and the ASi master must be loaded into the PLC Initial...

Page 85: ...ed You are only shown ASi addresses which are unused The left hand panel shows the required slave parameters which are stored in the permanent configuration This panel is shown empty if a permanent co...

Page 86: ...re the permanent configuration as described in Teaching method on page 54 Recompile the program with the Code Generation tool and transfer the compiled program with the new stored configuration to the...

Page 87: ...P 20 Rated insulation voltage Ui 600 V AC Weight 250 g Power supply for AS Interface Rated voltage Ue admissible range 30 V DC 26 5 31 6 V DC Rated current Ie 100 mA Protection class 1 Operating data...

Page 88: ...resistance ESD EN 61 000 4 2 Contact discharge Air discharge 4 kV 8 kV RFI EN 61 000 4 3 AM PM 10 V m Burst EN 61 000 4 4 Line Digital I O Analog I O Fieldbus 2 kV 1 kV Surge EN 61 000 4 5 Digital I...

Page 89: ...g Get_Flag_Configuration_Active X E K 16 6 Status Flag Get_Flag_Normal_Operation_Active X E K H 16 7 Status Flag Get_Flag_APF X G K H 16 8 Status Flag Get_Flag_Offline_Ready X G H 17 Status Set_Operat...

Page 90: ...oft Download perm configuration C Via Sucosoft Upload perm configuration D Via Sucosoft Upload actual configuration E Via Sucosoft ASI Master status F Via Sucosoft ASI Slave status G Via Sucosoft netw...

Page 91: ...42 meaning of operands 42 AS Interface ASIC chip 11 13 ASi System 11 Autoaddressing enabling 47 Auxiliary power feed 70 Auxiliary power feed for the actuator lamp 74 B Bit addresses programming 35 Bl...

Page 92: ...laves 60 Error messages from the ASi master 58 Example application 67 External lightning protection 28 G General status check 60 H Hardware requirements 9 Higher level controller interfacing to 8 High...

Page 93: ...ssignment 79 Slave address changing with PLC in STOP mode 46 Slave parameters changing slave parameters with the PLC in RUN mode 49 setting 47 Slave status checking 64 Slave status byte 64 Slave Statu...

Page 94: ...2 105 DD1 34 72 pin assignments 72 User module EM 2 105 DX1 75 pin assignments 75 User modules 72 V Ventilation 28 Visualisation system 8 connecting to 8 W Wiring 26 Wiring the AM 1 and AM 2 modules e...

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