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5-571.4

19

19

maintenance

burner and Pilot assembly removal 
(continued)

6.  Slide the burner assembly out. The pilot is attached to the 

burner assembly.

7.  Examine the burner and pilot assembly for cleanliness 

and/or obstructions as necessary (see Duct Furnace for 

cleaning instructions). 

8.  Replace the burner assembly in reverse order. In replacing 

the burner, be certain that the rear burner slots are located 

properly on the burner retaining pins. Do not force the 

burner side access panel, it will not fit if the burner is not 

properly aligned.

9.  Reconnect the ignition cable and pilot gas supply line.
10.  Install the burner side access panel.
11.  Turn on the electric and gas supply.

figure 19.1
burner and Pilot assembly removal

PILOT 

SUPPLY 

LINE

HEAT 

EXCHANGER 

SUPPORT

AIR SHUTTERS 

(NOT SHOWN) 

ARE LOCATED 

ON THE 

MANIFOLD

IGNITION 

CABLE

PILOT 

ASSEMBLY

Summary of Contents for HFG Series

Page 1: ...er THIS MANUAL IS THE PROPERTY OF THE OWNER PLEASE BE SURE TO LEAVE IT WITH the owner WHEN YOU LEAVE THE JOB Inspection on Arrival 1 Inspect unit upon arrival In case of damage report it immediately t...

Page 2: ...etween blower and duct furnace to assure uniform air flow across the heat exchanger 3 To prevent premature heat exchanger failure the input to the appliance as indicated on the serial plate must not e...

Page 3: ...or 3 from bottom of sheet metal of unit casing Minimum clearance to combustible for HFP is 1 0 from rooftop Table 3 2 Combustible Material Clearances Table 3 3 Service Clearances HFP HFG 3 si metric...

Page 4: ...uctwork See Figure 4 3 Provide an airtight seal between the ductwork and the furnace Seams with cracks in ductwork should be caulked and or taped and be of permanent type All duct connections MUST be...

Page 5: ...ry supplied vent cap shipped loose fastened securely in place HFP units are shipped with the power exhauster discharge cover factory installed 3 For HFG units do not modify or obstruct the vent cap in...

Page 6: ...l to the unit casing In this case the gas piping must exit the unit through a side piping hole followed by the manual shut off valve piped back into the unit corner post through the unit bottom and le...

Page 7: ...ield installed manual gas shut off valve 11 Open the manual main gas valve on the combination gas control Call for heat with the thermostat and allow the pilot to light For HFP units on a call for hea...

Page 8: ...See Figure 9 1 To Adjust the Manifold Pressure 1 Move the field installed manual shut off valve to the OFF position 2 Remove the 1 8 pipe plug in the pipe tee and attach a water manometer of U tube ty...

Page 9: ...igure 19 1 for air shutter and heat exchanger support locations To decrease primary air move the air shutters away from the manifolds until flames no longer lift from burner ports but being careful no...

Page 10: ...ned and the main burner is lit to 50 fire 5 If the unit was provided with a time delay relay the blower starts after 30 to 45 seconds 6 If the temperature at the thermostat continues to fall the therm...

Page 11: ...r is lit to 100 full fire 5 If the unit was provided with a time delay relay the blower starts after 30 to 45 seconds 6 The modulating gas valve is controlled the BMS thermostat The thermostat can mod...

Page 12: ...arge air stream In case of elevated temperatures in the supply air the manual reset switch shuts down the entire unit If the limit temperature is exceeded a service person must inspect the unit for th...

Page 13: ...333 383 428 525 Weight Unit Net 207 225 248 288 318 400 Cap Net 16 16 16 16 26 35 Table 13 1 Model HFG Dimensions All dimensions in inches Figure 13 2 Rail or Slab Type Mounting Base A 33 50 10 26 DR...

Page 14: ...150 175 200 225 250 300 350 400 B 31 96 34 46 38 72 40 84 43 86 55 38 C 18 98 18 98 18 98 22 98 22 98 22 98 D 15 18 17 69 21 94 24 06 27 09 38 60 F 36 11 36 11 36 11 40 11 40 11 40 11 G 25 50 28 00 3...

Page 15: ...0 280 000 11111 6481 5185 4321 3989 3704 3457 3241 3050 2881 2729 2593 400 400 000 320 000 11111 7407 5926 4938 4558 4233 3951 3704 3486 3292 3119 2963 CFM Ratings are shown for elevations up to 2000...

Page 16: ...Furnace Pressure Drop vs CFM Curves 0 0 2 0 4 0 6 0 8 1 1 2 1 4 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 cfm Pressure DroP P W C 75 100 125 150 175 200 225 2...

Page 17: ...0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 cfm Pressure DroP P W C HFG 75 HFG100 125 HFG150 175 HFG200 225 HFG250 300 Caution Do n...

Page 18: ...cleaning these orifices To check the air shutters and main burner orifices see for Manifold Assembly Removal The heat exchanger should be checked annually for cracks and discoloration of the tubes If...

Page 19: ...order In replacing the burner be certain that the rear burner slots are located properly on the burner retaining pins Do not force the burner side access panel it will not fit if the burner is not pr...

Page 20: ...ked or worn c Replace ignition controller 8 Check all safety devices High limit air flow proving switch power exhauster centrifugal switch HFP Models Only gas pressure switches etc Determine and corre...

Page 21: ...t off a Gas controls wired incorrectly b Short circuit 3 Main gas pressure set too high 4 Defective gas valve 1 Power supply is off 2 No 24V power to thermostat 3 Thermostat malfunction 4 Defective po...

Page 22: ...EACH 1000 FEET OF ELEVATION ABOVE SEA LEVEL DESIGN COMPLIES WITH DUCT FURNACE STANDARD APPROVED FOR USE IN CA BY THE CEC WHEN EQUIPPED WITH IPI CERTIFIED TO CAN CSA C22 2 NO 236 DESIGN CONFORMS TO UL...

Page 23: ...F Single Stage M 2 stage or Modulating 9 Access Side AS R Right Hand L Left hand 10 Air Temperature Rise ATR H High 20 100 F L Low 20 60 11 Gas Type GT N Natural with continuous retry ignition control...

Page 24: ...YEARS FROM DATE OF SHIPMENT FROM SELLER These warranties are issued only to the original owner user and cannot be transferred or assigned No provision is made in these warranties for any labor allowa...

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