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5-571.4

15

15

Performance

table 15.1 — air temperature rise - low temperature rise Duct furnaces 

➀ ➁ ➂

 

 

 

 

 

 

 air temperature rise through unit (°f)

  model  

btu/Hr   

20 

25 

30 

35 

40 

45 

50 

55 

60

 

size 

input 

output 

max  

 

 

 

 

 

 

 

min 

 

75

 

75,000 

60,000 

2778 

2222 

1852 

1587 

1389 

1235 

1111 

1010 

926

 

100

 

100,000 

80,000 

3704 

2963 

2469 

2116 

1852 

1646 

1481 

1347 

1235

 

125

 

125,000 

100,000 

4630 

3704 

3086 

2646 

2315 

2058 

1852 

1684 

1543

 

150

 

150,000 

120,000 

5556 

4444 

3704 

3175 

2778 

2469 

2222 

2020 

1852

  

175

 

175,000 

140,000 

6481 

5185 

4321 

3704 

3241 

2881 

2593 

2357 

2160

 

 

200

 

200,000 

160,000 

7407 

5926 

4938 

4233 

3704 

3292 

2963 

2694 

2469

 

 

225

 

225,000 

180,000 

8333 

6667 

5556 

4762 

4167 

3704 

3333 

3030 

2778

 

 

250

 

250,000 

200,000 

9259 

7407 

6173 

5291 

4630 

4115 

3704 

3367 

3086

 

 

300

 

300,000 

240,000 

11111 

8889 

7407 

6349 

5556 

4938 

4444 

4040 

3704

 

 

350

 

350,000 

280,000 

12963 

10370 

8642 

7407 

6481 

5761 

5185 

4714 

4321

 

 

400

 

400,000 

320,000 

14815 

11852 

9877 

8466 

7407 

6584 

5926 

5387 

4938

cfm

table 15.2 — air temperature rise - High temperature rise Duct furnaces 

➀ ➁ ➂

 

 

 

 

 

 

 

 

 air temperature rise through unit (°f)

  model                 btu/Hr   

20 

 

40 

 

50 

 

60 

65 

70 

75 

80 

85 

90 

95 

100 

  size 

input  output 

max  

 

 

 

 

 

 

 

 

 

 

min 

 

 75

 

75,000  60,000 

2778 

1389 

1111 

926 

855 

794 

741 

694 

654 

617 

585 

556

 

100

 

100,000  80,000 

3704 

1852 

1481 

1235 

1140 

1058 

988 

926 

871 

823 

780 

741

 

125

 

125,000  100,000  4630 

2315 

1852 

1543 

1425 

1323 

1235 

1157 

1089 

1029 

975 

926

 

150

 

150,000  120,000  5556 

2778 

2222 

1852 

1709 

1587 

1481 

1389 

1307 

1235 

1170 

1111

 

175

 

175,000  140,000  6481 

3241 

2593 

2160 

1994 

1852 

1728 

1620 

1525 

1440 

1365 

1296

 

200

 

200,000  160,000  7407 

3704 

2963 

2469 

2279 

2116 

1975 

1852 

1743 

1646 

1559 

1481

 

225

 

225,000  180,000  8333 

4167 

3333 

2778 

2564 

2381 

2222 

2083 

1961 

1852 

1754 

1667

 

250

 

250,000  200,000  9259 

4630 

3704 

3086 

2849 

2646 

2469 

2315 

2179 

2058 

1949 

1852

 

300

 

300,000  240,000  11111 

5556 

4444 

3704 

3419 

3175 

2963 

2778 

2614 

2469 

2339 

2222

 

350

 

350,000  280,000  11111

  6481 

5185 

4321 

3989 

3704 

3457 

3241 

3050 

2881 

2729 

2593

 

400

 

400,000  320,000  11111

  7407 

5926 

4938 

4558 

4233 

3951 

3704 

3486 

3292 

3119 

2963

cfm

  Ratings are shown for elevations up to 2000 feet. For higher elevations, the input rating should be reduced at the rate of 4% per 1000 feet elevation above sea level. For Canada, in 

elevations between 2000 and 4500 feet, the unit must be derated to 90% of the rating listed above.

  Units approved for use in California by CEC.

  High air temperature rise units include an air distribution baffle and restrictor change when compared to the low air temperature rise units. Field conversion of a high air 

temperature rise to a low air temperature rise unit (or the opposite) requires a factory supplied conversion kit.

  The certified range of the High Temperature Rise Duct Furnaces is 20°-100°F but it is recommended that they be used from 60°-100°F to reduce the system pressure drop.

  For Variable Air Movement Applications, see page 11.

  The maximum CFM for the 350 and 400 results in a 23°F and a 27°F air temperature rise (respectively) based on the maximum unit pressure drop.

air temperature and external static Pressure limits

The maximum allowable discharge air temperature is 150°F. The maximum allowable air temperature rise for Low Air Temperature 

Rise Units is 60°F. The maximum allowable air temperature rise for High Air Temperature Rise Units is 100°F. All duct furnaces are 

designed for a maximum allowable static pressure of 3.0" W.C. on the heat exchanger.

figure 15.1
recommended unit configurations

200,000

BTU/HR

OUTPUT 65

O

F

TEMP. RISE

160,000

BTU/HR

OUTPUT

65

O

F

TEMP. RISE

160,000

BTU/HR

OUTPUT

65

O

F

TEMP. RISE

160,000

BTU/HR

OUTPUT

65

O

F

TEMP. RISE

TANDEM TOP VIEW

SINGLE TOP VIEW

PARALLEL TOP VIEW

2279 CFM

60

O

F ENTERING

AIR TEMP.

2279 CFM

20

O

F ENTERING

AIR TEMP.

125

O

F DISCHARGE

AIR TEMP.

150

O

F DISCHARGE

AIR TEMP.

5698 CFM

20

O

F ENTERING

AIR TEMP.

PREHEAT

UNIT

REHEAT

UNIT

200,000

BTU/HR

OUTPUT 65

O

F

TEMP. RISE

85

O

F DISCHARGE

AIR TEMP.

SEE SERVICE 

CLEARANCES

Summary of Contents for HFG Series

Page 1: ...er THIS MANUAL IS THE PROPERTY OF THE OWNER PLEASE BE SURE TO LEAVE IT WITH the owner WHEN YOU LEAVE THE JOB Inspection on Arrival 1 Inspect unit upon arrival In case of damage report it immediately t...

Page 2: ...etween blower and duct furnace to assure uniform air flow across the heat exchanger 3 To prevent premature heat exchanger failure the input to the appliance as indicated on the serial plate must not e...

Page 3: ...or 3 from bottom of sheet metal of unit casing Minimum clearance to combustible for HFP is 1 0 from rooftop Table 3 2 Combustible Material Clearances Table 3 3 Service Clearances HFP HFG 3 si metric...

Page 4: ...uctwork See Figure 4 3 Provide an airtight seal between the ductwork and the furnace Seams with cracks in ductwork should be caulked and or taped and be of permanent type All duct connections MUST be...

Page 5: ...ry supplied vent cap shipped loose fastened securely in place HFP units are shipped with the power exhauster discharge cover factory installed 3 For HFG units do not modify or obstruct the vent cap in...

Page 6: ...l to the unit casing In this case the gas piping must exit the unit through a side piping hole followed by the manual shut off valve piped back into the unit corner post through the unit bottom and le...

Page 7: ...ield installed manual gas shut off valve 11 Open the manual main gas valve on the combination gas control Call for heat with the thermostat and allow the pilot to light For HFP units on a call for hea...

Page 8: ...See Figure 9 1 To Adjust the Manifold Pressure 1 Move the field installed manual shut off valve to the OFF position 2 Remove the 1 8 pipe plug in the pipe tee and attach a water manometer of U tube ty...

Page 9: ...igure 19 1 for air shutter and heat exchanger support locations To decrease primary air move the air shutters away from the manifolds until flames no longer lift from burner ports but being careful no...

Page 10: ...ned and the main burner is lit to 50 fire 5 If the unit was provided with a time delay relay the blower starts after 30 to 45 seconds 6 If the temperature at the thermostat continues to fall the therm...

Page 11: ...r is lit to 100 full fire 5 If the unit was provided with a time delay relay the blower starts after 30 to 45 seconds 6 The modulating gas valve is controlled the BMS thermostat The thermostat can mod...

Page 12: ...arge air stream In case of elevated temperatures in the supply air the manual reset switch shuts down the entire unit If the limit temperature is exceeded a service person must inspect the unit for th...

Page 13: ...333 383 428 525 Weight Unit Net 207 225 248 288 318 400 Cap Net 16 16 16 16 26 35 Table 13 1 Model HFG Dimensions All dimensions in inches Figure 13 2 Rail or Slab Type Mounting Base A 33 50 10 26 DR...

Page 14: ...150 175 200 225 250 300 350 400 B 31 96 34 46 38 72 40 84 43 86 55 38 C 18 98 18 98 18 98 22 98 22 98 22 98 D 15 18 17 69 21 94 24 06 27 09 38 60 F 36 11 36 11 36 11 40 11 40 11 40 11 G 25 50 28 00 3...

Page 15: ...0 280 000 11111 6481 5185 4321 3989 3704 3457 3241 3050 2881 2729 2593 400 400 000 320 000 11111 7407 5926 4938 4558 4233 3951 3704 3486 3292 3119 2963 CFM Ratings are shown for elevations up to 2000...

Page 16: ...Furnace Pressure Drop vs CFM Curves 0 0 2 0 4 0 6 0 8 1 1 2 1 4 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 cfm Pressure DroP P W C 75 100 125 150 175 200 225 2...

Page 17: ...0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 cfm Pressure DroP P W C HFG 75 HFG100 125 HFG150 175 HFG200 225 HFG250 300 Caution Do n...

Page 18: ...cleaning these orifices To check the air shutters and main burner orifices see for Manifold Assembly Removal The heat exchanger should be checked annually for cracks and discoloration of the tubes If...

Page 19: ...order In replacing the burner be certain that the rear burner slots are located properly on the burner retaining pins Do not force the burner side access panel it will not fit if the burner is not pr...

Page 20: ...ked or worn c Replace ignition controller 8 Check all safety devices High limit air flow proving switch power exhauster centrifugal switch HFP Models Only gas pressure switches etc Determine and corre...

Page 21: ...t off a Gas controls wired incorrectly b Short circuit 3 Main gas pressure set too high 4 Defective gas valve 1 Power supply is off 2 No 24V power to thermostat 3 Thermostat malfunction 4 Defective po...

Page 22: ...EACH 1000 FEET OF ELEVATION ABOVE SEA LEVEL DESIGN COMPLIES WITH DUCT FURNACE STANDARD APPROVED FOR USE IN CA BY THE CEC WHEN EQUIPPED WITH IPI CERTIFIED TO CAN CSA C22 2 NO 236 DESIGN CONFORMS TO UL...

Page 23: ...F Single Stage M 2 stage or Modulating 9 Access Side AS R Right Hand L Left hand 10 Air Temperature Rise ATR H High 20 100 F L Low 20 60 11 Gas Type GT N Natural with continuous retry ignition control...

Page 24: ...YEARS FROM DATE OF SHIPMENT FROM SELLER These warranties are issued only to the original owner user and cannot be transferred or assigned No provision is made in these warranties for any labor allowa...

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