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MK Diamond Products HD-101R, Owner'S Manual Operating Instruction & Parts List

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MK Diamond Products HD-101R Owner'S Manual Operating Instruction & Parts List Download Page 1

12.2014

HD-101r Tile Saw

OWNER’S MANUAL, 

OPERATING INSTRUCTIONS & 

PARTS LIST  

Home DepoT renTal

www.mkdiamond.com

Caution:

 

Read all safety and operating instructions 

before using this equipment. This owner’s manual 

mUST accompany the equipment at all times. 

Revision 105

Part # 154650-HD

Manual Part# 153754-HD

®

Summary of Contents for HD-101R

Page 1: ...INSTRUCTIONS PARTS LIST home depot rental www mkdiamond com Caution Read all safety and operating instructions before using this equipment This owner s manual MUST accompany the equipment at all times...

Page 2: ...r tools and diamond blades in the industry Operated correctly your HD 101R Tile Saw should provide you with years of service In order to help you we have included this manual This owners manual contai...

Page 3: ...cking 21 Contents 21 Transport 22 Stand 22 Assembly 23 25 SETUP ADJUSTMENT AND OPERATION Setup 26 28 Operation 29 32 Adjustment 33 34 Cleanup 35 MAINTENANCE AND TROUBLESHOOTING Maintenance 36 41 Troub...

Page 4: ...bol and one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions WARNING You CAN be KILLED or SERIOUSLY INJURED if you do not follow...

Page 5: ...st removal Use dust collection system when applicable NEVER operate the machine in an explosive atmosphere or near combustible materials Sparks from the cutting action of this machine can ignite flamm...

Page 6: ...erous or hazardous environments DO NOT use power tools in damp or wet locations nor expose them to rain Always keep the work area well lighted REMOVE ADJUSTING KEYS AND WRENCHES KEEP WORK AREA CLEAN D...

Page 7: ...disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of thes...

Page 8: ...ecially designed to filter out microscopic particles Where use of a dust extraction device is possible it should be used To achieve a high level of dust collec tion use an industrial HEPA vacuum clean...

Page 9: ...urit et par l un des trois mots suivants DANGER AVERTISSEMENT ou ATTENTION DANGER LE NON RESPECT des consignes entra nera des BLESSURES GRAVES voire la MORT AVERTISSEMENT LE NON RESPECT des consignes...

Page 10: ...ice Pr voir un syst me de d poussi rage ad quat Utiliser un syst me de captage des poussi res le cas ch ant NE JAMAIS utiliser l outil dans une atmosph re explosive ou pr s de mat riaux combustibles L...

Page 11: ...s des endroits mouill s ou humides ne pas les exposer la pluie Toujours garder le lieu de travail bien clair RETIRER LES CL S ET OUTILS DE R GLAGE GARDER LE LIEU DE TRAVAIL PROPRE NE PAS UTILISER DANS...

Page 12: ...ON NE JAMAIS d brancher tous les dispositifs d urgence ou de s curit Ces dispositifs sont pr vus pour la s curit de l op rateur La d connexion de ces dispositifs peut causer des blessures graves des l...

Page 13: ...ble comme une substance connue pour causer le cancer Lors de la d coupe de tels mat riaux suivez toujours les pr cautions respiratoires Utiliser une protection respiratoire appropri e et approuv e NIO...

Page 14: ...t d instructions de votre moteur lectrique fourni avec le moteur lectrique Prot ger le moteur lectrique contre la poussi re autant que possible et garder les ouvertures de ventilation propres Avant de...

Page 15: ...electric motor refer to your electric motor instruction book let furnished with the electric motor Protect the electric motor from dust as much as possible and keep ventilating openings clean Before...

Page 16: ...do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt a...

Page 17: ...cle Supporting Surface Power Tool Drip Loop Power Cord Drip Loop Information WARNING ON WARNING Use only extension cords that are intended for outdoor use These extension cords are identified by a mar...

Page 18: ...urnout and premature failure MK Diamond warns that equipment returned to us showing signs of being run in a low voltage condition through the use of undersized extension cords will be repaired or repl...

Page 19: ...s other minerals and rocks Repeated and or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases including silicosis In addition California and some oth...

Page 20: ...wenty 20 inches in length or diagonal cutting tile up to fourteen 14 inches The saw can cut an object three 3 inches thick in one pass Motor specifications for the HD 101R are listed in table below Th...

Page 21: ...manual and one 1 warranty card 03 2013 MK 101 Pro24 MK 101 Pro24 Tile Saw OWNER S MANUAL OPERATING INSTRUCTIONS www mkdiamond com Caution Read all safety and operating instructions before using this e...

Page 22: ...B Remove Water Basin and place saw on stand Cutting Head Lift Point Lift Point Lift the saw using the lift points shown 1 The HD 101R weighs approximately ninety two 92 pounds 2 Never transport the H...

Page 23: ...For small tiles 6 tile or smaller the Cutting Head should be in the rear pivot hole and the Post should be in the forward post retaining hole For large tiles and maximum cutting length the Cutting He...

Page 24: ...retaining thumbscrew and place it over the Movable Cutting Table Ruler Stop B Place the Adjustable Cutting Guide onto the Movable Cutting Table Ruler Stop and tighten the retaining thumbscrew D Raise...

Page 25: ...nd on back of the Blade Guard B Install the Splash Guard onto the Blade Guard Water Pump Preparation Splash Guard Installation A Install Water Pump Discharge Fitting B Press one end of the Cooling Tra...

Page 26: ...ected if cutting with a Dry Blade A Ensure the ON OFF Switch is in the OFF position B Verify the Movable Cutting Table moves freely C Inspect the Diamond Blade for damage verify the blade is correct f...

Page 27: ...is equipment from proper operation or performing it s intended function Check for binding and alignment of moving parts Check for damaged broken or missing parts 2 Verify the On Off switch is in the O...

Page 28: ...re the length and wire gauge correspond to the requirements listed in the table on page 10 An extension power cord that is too small in wire gauge diameter or too long in length will cause the motor t...

Page 29: ...ew B Position the Adjustable Cutting Guide to desired cut length C Tighten the retaining thumbscrew D Place the tile against the Ruler Stop and Cutting Guide Turn the motor ON E Verify proper cooling...

Page 30: ...he Movable Cutting Table Ruler Stop A Remove the Adjustable Cutting Guide E Verify proper cooling flow on both sides of the blade See Maintenance Section to in crease decrease flow B Place the Dual 45...

Page 31: ...intenance Section to in crease decrease flow B Place the 45 Miter Guide on the Ruler Stop C Position the 45 Miter Guide and tighten the retaining thumbscrew D Position the tile on the 45 Miter Guide a...

Page 32: ...Stop D Turn the motor ON Verify proper cooling flow on both sides of the blade A Place the 90 Protractor on the Ruler Stop B Set the desired angle and tighten the thumbscrew and tighten retaining thu...

Page 33: ...ivot hole and the Post should be in the forward post retaining hole For large tiles and maximum cutting length the Cutting Head should be in the front pivot hole and the Post should be in the rear pos...

Page 34: ...Cutting Head G Install the Cutting Head in rear Pivot Hole See Adjusting the Cutting Head H Install the Water Basin and blade Adjusting the Post for Maximum Cutting Length C Loosen the Retaining Bolt...

Page 35: ...f the cleanup process CAUTION D Remove the Water Basin and clean E Clean the Movable Cutting Table Roller Wheel and Frame Support Ensure water is not forced into the motor casing when cleaning CAUTION...

Page 36: ...ion following 1st 48 hours of operation See V belt Inspection New Maintenance To extend the life of the HD 101R the following procedure should be performed after each use Lubricate all points listed b...

Page 37: ...E Verify all motor mounting Bolts are tight B Lubricate the Outer Flange and Retaining nut C Lubricate the Inner Flange G Lubricate the Blade Guard Pivot Shaft H Remove the Cutting Head See Adjusting...

Page 38: ...38 HD 101R MAINTENANCE J Lubricate the Cutting Head Adjustment Knob retaining holes K Lubricate the Cutting Head Pivot Shaft...

Page 39: ...the blade will need to be dressed The diamond blade can be dressed using the MK Dressing Stick part number 152972 and by following the steps below Blade Dressing A Cut the Dressing Stick 7 or 8 times...

Page 40: ...INSPECTIOIN ADJSTMENT AND REPLACEMENT A Remove the Diamond Blade B Remove the Cutting Head See Adjusting the Cutting Head C Remove the two top Belt Guard Bolts D Remove Belt Guard bottom bolt E Inspec...

Page 41: ...w Micro V Belt MK Diamond Part No 158194 M Verify the Micro V Belt is seated in the grooves of both pulleys N Tighten the Motor Adjustment Strap to remove slack O Check Micro V Belt tension proper ten...

Page 42: ...d in good condition A Check the Guide Bar and Frame for cleanliness clean if dirty A Check for Smoothness or Glazing See Blade Dress ing Section B Check for proper blade rotation Ensure arrow engraved...

Page 43: ...mp See pump manual F Remove the Blade Guard In take Fitting and check Rodding cooling channels is performed by inserting a small wire rod through the cooling inlet on top of the Blade Guard and direct...

Page 44: ...oad Reset Switch B Verify all plugs fully installed Check Ground Fault Circuit Interrupter Verify circuit breaker at least 20 amps if not move to 20 amp circuit Verify circuit breaker not tripped If t...

Page 45: ...45 NOTES...

Page 46: ...46 HD 101R EXPLODED VIEW 1 21 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 Saw Assembly Part 154650 HD...

Page 47: ...ING ACC BULLNOSE LRG COMP 153201 1 14 CLAMP HOSE 1 4 1 2 FLOW 154394 1 15 SCREW HEX HD 1 4 20 X 1 1 4 157145 1 16 CORD GFCI 120V 15A W TWSTLOCK 157421 1 17 STOP CUTTING HEAD 157728 1 18 CORD EXTENSION...

Page 48: ...48 HD 101R EXPLODED VIEW 1 2 3 4 5 6 10 9 8 7 Frame Assembly Part 170476 OR Table Assembly Part 158477 1 2 3 4 5 6 7 8...

Page 49: ...58438 OR 1 7 POST COVER PLASTIC 160157 1 8 SPACER 5 8 X 385 X 1 4 160654 2 9 PLUG PLASTIC 1 SQ 14 20 GA 160727 1 2 10 FRAME 10 TILE SAW 18 RIP 168021 1 Table Assembly Part 158477 Item Description Part...

Page 50: ...50 HD 101R EXPLODED VIEW Cutting Head Part 158478 HD 2 3 5 6 9 10 14 2 5 2 3 5 12 13 INCLUDED WITH ITEM 9 INCLUDED WITH ITEM 9 2 3 5 1 8 11 7 4...

Page 51: ...52582 OR 1 5 WASHER SPLIT LOCK 1 4 152591 4 6 SCREW HEX HD TAP 1 4 20 X 1 152676 1 7 LABEL RENTAL SAW HOME DEPOT 155231 1 8 SCREW 5 16 18 X 3 8 SOCKET HEAD SET 157083 1 9 ASSY SBU CUTTING HEAD OR 100...

Page 52: ...16 14 AWG X 10 RING 154540 1 2 ASSY SWITCH BOX 30AMP LTF11 161101 1 3 MTR 1 5HP 115V TWIST LK GRN 169223 TLG 1 1 2 CRIMP TO GROUND WIRE FROM MOTOR SCREW TO GROUND BOSS IN SWITCH BOX 3 Motor Part 1597...

Page 53: ...88 1 7 PLATE MOUNTING SWITCH 159489 2 8 LEVER ON OFF 30 AMP SWITCH 159490 1 9 GASKET COVER 30 AMP SWITCH 159491 1 10 SEAL LEVER 30 AMP SWITCH 159492 1 11 SCREW FLAT HD PHIL 6 32 X 5 16 159493 6 12 SCR...

Page 54: ...54 HD 101R EXPLODED VIEW Cutting Head Assembly Part 158191 OR 1 2 3 4 5 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 1 10 15...

Page 55: ...R LOCK SPLIT 5 16 151747 4 10 WASHER FLAT SAE 5 16 151754 5 11 STRAP 1 INCH MOTOR ADJ 152673 1 12 BUMPER RUBBER 1 2 DIA 152674 1 13 BOLT 3 8 16 X 3 1 2 HEX HEAD TAP 153147 1 14 SCREW 5 16 18 X 3 8 SOC...

Page 56: ...56 HD 101R EXPLODED VIEW 1 2 3 4 Blade Guard Assembly Part 152582 OR Roller Wheel Assembly Part 151756...

Page 57: ...G 154652 1 3 TUBE WATER 155389 2 4 CASTING 101 BLD GUARD ORANGE 162481 OR 1 Blade Guard Assembly Part 152582 OR Item Description Part Qty 1 WHEEL ROLLER 151799 1 2 NUT HEX 1 4 20 151893 1 3 SCREW HEX...

Page 58: ...58 NOTES...

Page 59: ...28074 MK 215 10 X 5 8 ARBOR Supreme grade diamond blade for hard materials 3 153252 MK 315 10 X 5 8 ARBOR Supreme super hi rim diamond blade 4 134577 MK Dual 45 Flat Angle Guide 6 134569 MK 90 Protrac...

Page 60: ...s twelve 12 months Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Service...

Page 61: ...time of approval for printing MK DIAMOND PRODUCTS INC will guarantee every machine they build to be free from defects in material and workmanship for 3 three year from date of purchase The obligation...

Page 62: ...62 NOTES...

Page 63: ...63 NOTES...

Page 64: ...D 101R Tile Saw OWNER S MANUAL OPERATING INSTRUCTION Parts list MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 Toll Free 800 421 5830 Phone 310 539 5221 Fax 310 539 5158 www mkdiamond co...

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