MK Diamond Products 157721WX Owner'S Manual And Parts List Download Page 3

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TABLE OF CONTENTS

SAFETY

Safety

Message/Alert

Symbols

Damage

Prevention

Message

General

Safety

Precautions

5-7

California

Proposition

Message 8

Electrical

Requirements

and

Grounding

Instructions

9-12

Safety

Decal

Locations

Product Specifications

UNPACKING AND ASSEMBLY

Contents

Transport

Assembly

16-17

SETUP, ADJUSTMENT AND OPERATION

Setup

18-19

Adjustment and Operation

19-21

Cleanup

MAINTENANCE AND TROUBLESHOOTING

Maintenance

23-27

Troubleshooting

28-29

EXPLODED VIEW AND PARTS LIST

Exploded View & Parts List

30-39

ACCESSORIES

Accessories

and

Replacement

Parts

ORDERING AND RETURN INSTRUCTIONS

Ordering

Information 42

Return

Materials

Policy

Contact

Information

and

Limited

Warranty

Summary of Contents for 157721WX

Page 1: ...LIST Caution Read all safety and operating instructions before using this equipment This owners manual MUST accompany the equipment at all times Revision 108 Manual Part No 158168 www mkdiamond com M...

Page 2: ...operate and maintain your Saw safely and correctly Please take a few minutes to familiarize yourself with the BX 3 Masonry Saw by reading and reviewing this manual If you should have questions concer...

Page 3: ...4 UNPACKING AND ASSEMBLY Contents 15 Transport 16 Assembly 16 17 SETUP ADJUSTMENT AND OPERATION Setup 18 19 Adjustment and Operation 19 21 Cleanup 22 MAINTENANCE AND TROUBLESHOOTING Maintenance 23 27...

Page 4: ...l and one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow directions WARNING You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow di...

Page 5: ...removal Use dust collection system when applicable NEVER operate the machine in an explosive atmosphere or near combustible materials Sparks from the cutting action of this machine can ignite flammab...

Page 6: ...ous or hazardous environments DO NOT use power tools in damp or wet locations nor expose them to rain Always keep the work area well lighted REMOVE ADJUSTING KEYS AND WRENCHES KEEP WORK AREA CLEAN DO...

Page 7: ...nect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devic...

Page 8: ...h topics respirators Observe OSHA regulations for respirator use 29 C F R 1910 134 Visit http www osha gov for more information Some dust created by power sanding sawing grinding drilling and other co...

Page 9: ...NOT connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as...

Page 10: ...or refer to your electric motor instruction book let furnished with the electric motor Protect the electric motor from dust as much as possible and keep ventilating openings clean Before plugging in t...

Page 11: ...Surface Power Tool Drip Loop Power Cord Drip Loop Information WARNING ON WARNING Use only extension cords that are intended for outdoor use These extension cords are identified by a marking Acceptabl...

Page 12: ...warns that equipment returned to us showing signs of being run in a low voltage condition through the use of undersized extension cords will be repaired or replaced totally at the customer s expense T...

Page 13: ...FOR INFORMATION ON PLEASE CALL 1 800 474 5594 Part 155672 Part 155588 NOTICE Most motor problems are caused by low voltage from improper extension cords See owner s manual for extension cord selectio...

Page 14: ...ost any other nonferrous material The BX 3 is designed with a spring assisted Cutting Head to allow easier step cutting The Cutting Head can be locked in the down position when cutting smaller pieces...

Page 15: ...able cutting table one 1 adjustable cutting guide one 1 blade wrench one 1 shaft wrench one 1 owner s manual and one 1 warranty card CONTENTS BX 3 Blade Wrench Segmented Dry Diamond Blade Shaft Wrench...

Page 16: ...move the Movable Cutting Table when transporting the BX 3 NOTE Locking Pin Inserted Lift Point Lift Point Cutting Head Locked Down The BX 3 weighs approximately fifty 50 pound making transport easy Al...

Page 17: ...perating Rules Handling Storage and General Machine Conditions CAUTION ADJUSTABLE CUTTING GUIDE INSTALLATION DIAMOND BLADE INSTALLATION A Loosen Thumbscrew Position adjustable Cutting Guide on Ruler S...

Page 18: ...l cause the motor to overheat and could cause premature failure Use an approved Ground Fault Circuit Interruptter GFCI Do not cover the motor vents as this could lead to motor overheating SETUP Pre St...

Page 19: ...the job better and safer at rate for which it was designed CUTTING SETUP A Inspect for damage A Set edge of Cutting Guide to desire cut length on Ruler Stop A Plug GFCI into BX 3 B Inspect Motor Air F...

Page 20: ...ed cutting method for all cuts 2 When Cutting hard material Step Cutting should always be used 3 Step Cutting will extend the life of the Diamond Blade STEP CUTS A Depress Trigger Switch to start cut...

Page 21: ...Position work below Cutting Head B Set material against adjust able Cutting Guide and Ruler Stop C Slowly push piece toward blade to cut Turn OFF saw C Lock Cutting Head in the down position ANGLE CU...

Page 22: ...GFCI from BX 3 and power source B Remove Motor Filter Cap from Filter Cap D Reinstall Filter into Filter Cap and onto motor C Clean Filter by tapping on hard surface or using compressed air E Clean t...

Page 23: ...er multipurpose spray lubricant The following should be performed monthly Items should be lubricated as directed A Lubricate Cutting Head torsion spring A Clean and lubricate Inner Flange and Motor Sh...

Page 24: ...g Stick P N 152792 and by following the steps below DO NOT FORCE TOOL it will do the job better and safer at the rate for which it was designed CAUTION ON Disconnect the tool before servicing and when...

Page 25: ...bricate Roller Wheels B Remove Roller Wheels and clean holes C Install wheel washer assembly into Movable Cutting Table D Install Outer Flange and retaining screw tighten All four 4 Movable Cutting Ta...

Page 26: ...asonry during cutting causing the blade to break through the piece instead of performing a smooth cut MK Diamond P N 156427 PROTECTIVE WOODEN STRIP REPLACEMENT A Place Movable Cutting Ta ble on work b...

Page 27: ...to D B Remove Motor Brush and clean brush housing C Align and install new Motor Brush BX 3 MAINTENANCE Disconnect the tool before servicing and when changing accessories such as blades bits cutters an...

Page 28: ...NG BLADE WILL NOT CUT PROPERLY WARNING ON A Verify all plugs fully connected If connect ed go to Step B A Check for smoothness or Glazing Dress blade if needed D Verify Circuit Breaker not tripped E V...

Page 29: ...eck Guide Rails clean B Remove screw fitting B Check for Roller Wheel damage C Clean nozzle C Verify ease and freedom of movement MOVABLE CUTTING TABLE DOES NOT MOVE CORRECTLY WATER IS NOT SPRAYING D...

Page 30: ...30 1 2 3 4 5 6 7 8 9 BX 3 EXPLODED VIEW BX 3 SAW P N 157721X...

Page 31: ...1 2 ASSY CONVYR CART 133082 1 3 WRENCH TILESAW 11 16 OPEN END 153450 1 4 TAG SERIAL NUMBER BLANK 157500 rw 1 5 LABEL BRICK XTREME 157958 1 6 LABEL BX3 157959 1 7 CONTRACTOR GRADE 14X125X1 10MM 166308...

Page 32: ...32 1 2 3 6 7 8 9 10 11 12 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 29 28 4 5 13 14 3 34 33 15 BX 3 EXPLODED VIEW BX 3 SAW P N 157721WX...

Page 33: ...UG W RING 159529 1 16 GUARD SPLASH 160310 1 17 COLLAR SHAFT 3 8 X 5 8 159494 1 18 TUBING CLEAR PVC 1 8 X 1 4 25 162808 1 19 TUBING CLEAR PVC 1 8 X 1 4 5 162505 1 20 CONTRACTOR GRADE 14X125X1 10MM 1663...

Page 34: ...34 1 2 3 4 5 6 7 8 BX 3 EXPLODED VIEW ASSY CONVYR CART BX 3 P N 133082...

Page 35: ...133090 4 2 BACKSTOP CONVEYOR CART 134387 1 3 SCREW HEX HD 1 4 20 X3 4 152370 4 4 NUT HEX TW 1 4 20 153941 4 5 NUT HEX TW 5 15 18 153942 4 6 TABLE D C COMP 158144 1 7 WOOD STRIP TABLE INSERT 158283 1 8...

Page 36: ...36 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BX 3 EXPLODED VIEW ASSY FRAME BX 3 P N 171265...

Page 37: ...HT COMP 157367 1 7 DC FRAME LEFT COMP 157369 1 8 RAIL TABLE GUIDE 157383 2 9 SUPPORT HORIZ FRAME 157384 3 10 SCREW SET 14 20X 1 4 157528 2 11 CLAMP PIVOT COMP 157593 1 12 PIN PIVOT 157645 1 13 SPRING...

Page 38: ...BX 3 EXPLODED VIEW 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 14 3 BX 3 ASSY CUTTING HEAD P N 171266 SUBSTITUTION TABLE 157599 157801 C P N DESCRIPTION 171266 W ASSY CUT HEAD BX3 WET 157599 W SA...

Page 39: ...LE LOWER 157875 1 8 HANDLE UPPER 157874 1 9 PLATE SWITCH MOUNTING 157876 1 10 WIRE COVER BX3 157880 1 11 BUSHING FLANGE 157932 2 12 FLANGE OUTER 158105 1 13 FLANGE 3 0 INNER 158106 1 14 SCREW PAN HD M...

Page 40: ...ble Cutting Guide 2 133090 Roller Wheel 3 156427 Protective Wooden Strip 4 157729 Motor Air Filter 5 152610 Ground Fault Circuit Interrupter 6 157981 BX 3 Stand 7 168244 BX 3 Wet Stand BX 3 ACCESSORIE...

Page 41: ...41 NOTES...

Page 42: ...2 months Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Service for appro...

Page 43: ...ee every machine they build to be free from defects in material and workmanship for 1 one year from date of purchase The obligation of MK DIAMOND PRODUCTS INC under this warranty is limited to the rep...

Page 44: ...BX 3 OWNER S MANUAL OPERATING INSTRUCTION MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 Toll Free 800 421 5830 Phone 310 539 5221 Fax 310 539 5158 www mkdiamond com...

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