background image

2 System Configuration

 

 

Components  2-3 

 

 

2. System 

Configuration 

2.1. 

Components

 

2.1.1. 

Configuration of the Expansion serial interface and Included Items 

“Table 2

1 List of Configuration in the Expansion Serial Interface (2A-RZ581)” lists the configuration of the 

Expansion serial interface you have purchased. 

 

Table

 2

List of Configuration in the Expansion Serial Interface (2A-RZ581)

 

Product name 

Model name 

Remark 

Expansion serial interface card 

2A-RZ581 

 

Tracking function Manual 

BFP-A8524 

This manual 

Expansion serial interface instruction manual

BFP-A8106 

Separate volume 

Ferrite core 

ZCAT3035 

 or equivalent

For encoder cable 

Sample program 

 

Please refer to "7 Sample Robot 
Programs" for the sample robot program. 

 

2.1.2. 

Devices Provided by Customers 

When configuring the system, the customers must have certain other devices in addition to this product. The 
table below shows the minimum list of required devices. Note that different devices are required depending 
on whether conveyer tracking or vision tracking is used. Please refer to “Table 2

2 List of Devices Provided 

by Customers (Conveyer Tracking)” and “Table 2

3 List of Devices Provided by Customers (Vision 

Tracking)” for further details. 

 

Table

 2

2

 List of Devices Provided by Customers (Conveyer Tracking)

 

Name of devices to be 
provided by customers 

Model 

Quantity

Remark 

Robot part

 

Teaching pendant 

R28TB 

 

Hand 

 

 

Hand sensor 

 

Used to confirm that workpieces are gripped 
correctly. Provide as necessary. 

Solenoid valve set 
Hand input cable 

See the Remark 

column 

Different models are used depending on the robot 
used. Check the robot version and provide as 
necessary. 

Air hand interface 

2A-RZ365 

Expansion option box 

CR1-EB3 

Provide as necessary. 

Calibration jig 

 

(1) 

This is a jig with a sharp tip that is attached to the 
mechanical interface of the robot arm and used for 
calibration tasks. It is recommended to use the jig if 
high precision is required.   

Conveyer part

 

Conveyer 
(with encoder) 

 

Encoder(Recommended product): 

Omron encoder (E6B2-CWZ1X-1000 or -2000) 

Recommended connector for encoder input 
terminal: 

10120-30000VE  plug made by 3M 
10320-52F0-008  shell made by 3M 

Photoelectronic sensor 

 

Used to synchronize tracking 

5-V power supply 

 

+5 VDC (

±

10%)    : For the encorder 

24-V power supply 

 

+24 VDC (

±

10%)  : For the Photoelectronic sensor

Personal computer part

 

 

Personal computer 

 

Please refer to the instruction manual of RT 
ToolBox for the details of the personal computer 
specifications.  

RT ToolBox 
(Personal computer 
support software) 

3A-01C-WINJ 

or 

3A-02C-WINJ 

 

 

Summary of Contents for CRn-500 Series

Page 1: ...Mitsubishi Industrial Robot CRn 500 Series INSTRUCTION MANUAL Expansion Serial Interface Tracking Function Manual BFP A8524 A...

Page 2: ......

Page 3: ...on the start switch etc This also applies to maintenance work with the power source turned ON Indication of teaching work in progress Provide a fence or enclosure during operation to prevent contact...

Page 4: ...this could lead to malfunctioning by noise or to electric shock accidents Indicate the operation state during robot operation Failure to indicate the state could lead to operators approaching the rob...

Page 5: ...he controller Provide an earth leakage breaker that packed together on the primary power supply of the controller as protection against electric leakage Confirm the setting connector of the input powe...

Page 6: ......

Page 7: ...on history Date of print Specifications No Details of revisions 2007 01 19 BFP A8524 First print 2009 09 30 BFP A8524 A The EC Declaration of Conformity was changed Correspond to the EMC directive 200...

Page 8: ...the greatest extent possible Please avoid handling the equipment in any way not described in this manual Note that this manual is written for the following software version Robot controller Version K...

Page 9: ...9 9 Calibration of Vision Coordinate and Robot Coordinate Systems B program 9 22 10 Workpiece Recognition and Teaching C program 10 25 10 1 Program for Conveyer Tracking 10 25 10 2 Program for Vision...

Page 10: ......

Page 11: ...on a conveyer while working on them conveyer tracking making use of photoelectronic sensors 2 It is possible to follow workpieces that are not in a line moving on a conveyer while working on them even...

Page 12: ...or applications such as the following 1 Transfer of processed food pallets Figure 1 1 Example of Processed Food Pallet Transfer 2 Lining up parts Figure 1 2 Example of Parts Lineup 3 Assembly of small...

Page 13: ...mers Vision Tracking for further details Table 2 2 List of Devices Provided by Customers Conveyer Tracking Name of devices to be provided by customers Model Quantity Remark Robot part Teaching pendant...

Page 14: ...ommended connector for encoder input terminal 10120 30000VE plug made by 3M 10320 52F0 008 shell made by 3M Photoelectronic sensor Used to synchronize tracking 5 V power supply 5 VDC 10 For the encord...

Page 15: ...lowing figure shows a configuration example of a system that recognizes lined up workpieces on a conveyer passing a photoelectronic sensor and follows the workpieces Figure 2 1 Configuration Example o...

Page 16: ...workpieces that are not lined up on a conveyer with a vision sensor and follows the workpieces Figure 2 3 Configuration Example of Vision Tracking Top View Figure 2 4 Configuration Example of Vision...

Page 17: ...ductor size 24AWG 0 2 mm 2 Cable length Up to 25 m Photoelectronic sensor 4 Used to detect workpieces positions in conveyer tracking Vision sensor 5 Mitsubishi s network vision sensor Precision at han...

Page 18: ...B2 CWZ1X 2000 Encoder cable Shielded twisted pair cable Conductor size 24AWG 0 2 mm 2 Length of cable 25m Shielded twisted pair cable Conductor size 24AWG 0 2 mm 2 Length of cable 25m 1 Please refer t...

Page 19: ...bination result 1 RZ581A Version K6 former Error 7930 EX SIO card is set in SLOT3 occurs if the interface card is set in slot 3 2 RZ581B Version K6 former Error 7930 EX SIO card is set in SLOT3 occurs...

Page 20: ...K AX CC SIO TRK SIO TRK SIO TRK AX AX SIO TRK CC SIO TRK CC AX ETH SIO TRK SIO TRK ETH SIO TRK AX ETH AX SIO TRK ETH CC SIO TRK ETH CC AX SIO TRK SIO TRK SIO TRK SIO TRK SIO TRK AX SIO TRK AX SIO TRK...

Reviews: