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ET9383E-BB1
ET9483E-BB1

3-Axis Desktop Soldering

Robot

Instruction Manual

Summary of Contents for ET9383E-BB1

Page 1: ...ET9383E BB1 ET9483E BB1 3 Axis Desktop Soldering Robot Instruction Manual ...

Page 2: ...atures and operation of the robot The detailed description about the teaching and processing may refer to the operation manual of the Teach Pendant Before using read the manual thoroughly for proper use of the robot Store the manual in a safe easily accessible place for future reference ...

Page 3: ...tion about DB37 socket 15 3 3 1 Pins Instruction of DB37 15 3 3 2 Circuit Instruction of DB37 16 3 4 Instruction about DB9 socket 17 3 4 1 Pins Instruction of DB9 17 3 5 Instruction of Input Output 18 3 5 1 IO Function Definition 18 4 5 2 IO Function Instruction 21 Ⅳ Commissioning 24 4 1 Debug steps 24 4 1 1 Security check before operation 24 4 1 2 Operation of First Time 24 4 1 3 Debugging steps ...

Page 4: ...tenance 36 6 2 1 Cooling fan maintenance 38 6 2 2 Maintenance of emergency stop button 39 6 2 3 Maintenance of robot movement mechanism 39 6 2 4 Oil water separator maintenance 40 6 2 5 Linear guide maintenance 40 6 2 6 Maintenance of ball screw 41 6 2 7 Daily maintenance of heating controller 41 6 2 8 Soldering tip 42 6 2 9 Prolong the lifetime of soldering tip 42 ...

Page 5: ...ized by the experienced and be an expert can repair the equipment or contact the agents manufactures when the system fails to repair Risk for injury Do not extend your body to machine when it works well or powers on Do not wet and disassemble the machine when used Also do not pull power cord Please keep the machine and table clean which will help reduce accidents Unprofessional person can not chan...

Page 6: ...ttention about the sheet metal Carry to an applicable place install the device on a flat floor The product must be used or stored in an applicable environment Working ambient temperature is 0 40 relative humidity is 20 90 The equipment is heavy and huge do not pile up Do not pile up items in the scope of the machine Before moving and carrying make sure the movements is fixed for example the X axis...

Page 7: ... The robot can not get wet in transit or stored procedures 1 2 Unpacking and inspection Wooden case packing Put wooden case packing on the floor vertically tear up the fixed film Take the screw out of the wooden case by drill and unfold the wooden case Take and carry the device by two or more people put firmly on appropriate station Unfold the packaging before using the robot make sure the movemen...

Page 8: ...8 4 Power cord 1 5 Manual Manual instructions 2 6 Tin slag box 9026EP 1 7 Key box 8031A 8031HA 1 Check the machine carefully if you have any problem please contact manufacturer immediately ...

Page 9: ...up function This function allows users copy delete modify array and pan multi points Excellent teach pendant Supporting advanced function such as array group edit sub procedure condition call procedure etc Unique merge function Easy resolution to process complex multi layers irregular array and non array graphics Capable to control the length of feeding solder wire at single point and to edit the ...

Page 10: ...X mm s 0 1 800 0 1 800 Y mm s 0 1 800 0 1 800 Z mm s 0 1 300 0 1 300 R s Repeatable accuracy X Y Z axis mm 0 01 R axis Resolution ratio X Y Z axis mm 0 01 R axis Z R Axis Payload Weight Kg 5 Y Axis Payload Weight Kg 8 Noise 70dB measure in the distance of 1m Working ambient Temperature 0 40 Relative humidity 20 90 no condensation Temperature stability 3 Weight Kg 45 55 NOTE Ensure that your power ...

Page 11: ...use operation button 2 Wire feeder device 8 Operation panel 3 Soldering iron 9 Emergency stop operation button 4 Soldering tip 10 Y Axis hybrid servo motor synchronous belt 5 Tin slag box 11 Heating controller 6 Fixture baseplate 12 X Axis stepper motor synchronous belt 1 2 3 4 5 6 7 8 9 10 11 12 13 ...

Page 12: ...12 2 4 Dimension Front view Left view Top view Unit mm Note Distance symbol Dimension L 0 L1 50 L2 100 L3 150 ...

Page 13: ...truction 5 DB9port spare port refer to 3 4 Instruction about DB9 socket 6 7 pin socket connect to heating controller refer to 3 2 4 7 pin Socket Instruction 7 RJ121 port connect to heating controller it follows RS485 Standard Protocol 8 DB37port spare port refer to 3 3 Instruction about DB37 socket 9 4 pin socket connect to key box refer to 3 2 2 4 pin Socket instruction 3 2 I O Socket Instruction...

Page 14: ...tton NOTE If the customers need special function the input and output signal can be set again 3 2 3 5 pin Socket instruction The following list describes the pins function of the five pin socket it is connected to heating controller 5 pin socket Pin NO Pin name Description Function 1 24V power supply 2 0V power supply 3 Min 3 Main input 3 signal It s used to connect safety signal 4 Ein13 External ...

Page 15: ...put 2 signal the current is less than 0 5A It is used to output working status signal 7 Mout5 Main output 5 signal the current is less than 0 5A In effective only in pulse signal NOTE If the customers need special function the input and output signal can be set again 3 3 Instruction about DB37 socket NOTE DB37 socket is an optional fitting It must be ordered if you need it to do information input ...

Page 16: ...GND P29 11 GND P11 30 Ein16 P30 12 Eout16 P12 31 Ein15 P31 13 Eout15 P13 32 Ein14 P32 14 Eout14 P14 33 Ein13 P33 15 Eout13 P15 34 Ein12 P34 16 Eout12 P16 35 Ein11 P35 17 Eout11 P17 36 Ein10 P36 18 Eout10 P18 37 Ein9 P37 19 Eout9 P19 3 3 2 Circuit Instruction of DB37 ...

Page 17: ...f DB9 Item Pins Function Item Pins Function 1 9P 1 No connection 6 9P 6 No connection 2 9P 2 TX Transmitter signal 7 9P 7 2 485A 3 9P 3 RX Receiver signal 8 9P 8 2 485B 4 9P 4 No connection 9 9P 9 No connection 5 9P 5 GND Power supply 0V Connection of DB37 plug ...

Page 18: ...ort Function Expansion input port Ein12 Wire block alarm signal Ein13 Wire lock alarm signal Ein14 Temperature abnormal alarm signal Ein16 Right Start Pause button signal Main input port Min1 Reset button signal Min2 Emergency stop button signal Min4 Left start pause button signal Main output port Mout1 Wire feeder device motor pulse Mout2 7P 6 Mout3 Blow trigger blow file signal Mout4 7P 4 Mout5 ...

Page 19: ...CS pressure flag shortcut 6 Ein3 Origin BTN Stop BTN Start BTN Foot BTN Safe flag 1 Safe flag 2 Lack fault Block fault Temp fault Temp Feed fault Upper CS Nether CS Pressure flag Shortcut 7 Ein4 Origin BTN Stop BTN Start BTN Foot BTN Safe flag 1 Safe flag 2 Lack fault Block fault Temp fault Temp Feed fault Upper CS Nether CS Pressure flag Shortcut 8 Ein5 Origin BTN Stop BTN Start BTN Foot BTN Safe...

Page 20: ...d fault Upper CS Nether CS Pressure flag Ein15 Origin BTN Stop BTN Start BTN Foot BTN Safe flag 1 Safe flag 2 Shortcut 266 Lack fault Block fault Temp fault Temp Feed fault Upper CS Nether CS Pressure flag Ein16 Origin BTN Stop BTN Start BTN Foot BTN Safe flag 1 Safe flag 2 Shortcut 267 Lack fault Block fault Temp fault Temp Feed fault Upper CS Nether CS Pressure flag Kin1 Upper CS Nether CS Kin2 ...

Page 21: ... signal pin and the unit starts to work or pauses the current work Foot BTN Input the foot switch signal into the unit by corresponding signal pin and the unit runs the foot switch operation and the function is similar with the Start BTN Safe flag 1 Input the signal breakover ground into the unit by corresponding signal pin and the unit comes into the testing state cannot move and can only be prog...

Page 22: ...n09 to calibrate the X axis of tip Adj Y Limit is corresponding to the Ein10 Input the signal by Ein10 to calibrate the Y axis of tip Adj Z Limit is corresponding to the Ein11 Input the signal by Ein11 to calibrate the Z axis of tip Note only calibrating X Y Z at the same time it can calibrate the tip s position Shortcut It is corresponding to the shortcut of processing file The shortcut can be se...

Page 23: ...ate the output is in conducting state or else not Work End flag After t finishing the process the output is keeping in conducting state 200ms or else not Cylinder Once the unit comes to run the cylinder process the output is in conducting state control cylinder motion or else not Clean output Once the unit comes to run the clean process the output is in conducting state do the clean blowing or rev...

Page 24: ...6 Inspect if the power switch was OFF or not 7 Attach and detach the moving parts to make sure it is smooth 8 Inspect if the socket and pipe is well connected make sure there is no leak 4 1 2 Operation of First Time If using the unit for the first time user should test the basic functionalities at first Step1 Install and Test Before using user should properly install and connect the system At firs...

Page 25: ...struction manual of the teaching pendant File Processing 4 1 3 Debugging steps take a point for example Do NOT touch or put your hands on the moving parts when the device is working 1 Connect all the sockets power cord and the main air input pipe 2 Turn the pressure regulating valve for appropriate air pressure 3 Turn off the heater controller and the solder feeder 4 Entering File Edit interface i...

Page 26: ...ter Point menu 1 The speed machine steps can be adjusted by changing it 2 All axis can be moved manually by clicking X X or Y Y or Z Z 8 Press F4 to enter Point parameter menu 9 Press 2 to set teach parameters 10 Press to enter parameter menu and press ENT to save it 11 Press ESC to back Name 2 menu and you can press ENT to download the file 2 12 Press F1 to start work ...

Page 27: ...27 1 2 ...

Page 28: ...tion Mark Action of Stop after be Interrupted 1 Press STOP BTN A B C D Stop immediately 2 Press EMERGENCY BTN A B C D Stop immediately 3 Press ORG BTN A B C D Stop immediately 4 Press PAUSE BTN A B C D Stop immediately 5 Lack soldering alarm A B C D Stop immediately 6 Block soldering alarm A B C D Stop immediately 7 Temperature alarm A B C D Stop immediately Caution If it was interrupted by emerge...

Page 29: ...ring point Go straight to next soldering point C Pause Go to next soldering point D Holding up distance after soldering Go to next soldering point Caution If power outages during the operation it cannot continue the interrupted work after troubleshooting ...

Page 30: ...ional Description 1 Direction Button 2 Manual control shift X Y Z R Axis movement 1 Cylinder switch 2 FA cylinder ON button FA cylinder OFF button 1 Soldering tip purge button 2 The button will active when the purge file downloads 1 Speed change button 2 Total three speed Low Mid Hig Confirm button Reset button In the off line status press this button to enter into Loop menu ...

Page 31: ...ain menu with teach pendant Connect the power cord to the power supply Connect teach pendant line from operation panel Display version and communication information see follow picture 5 3 Main menu disconnect teach pendant line Disconnect teach pendant line from operation panel and it will automatic enter into Work Mission menu see following picture The current work process file name ...

Page 32: ...rature Press button to display the temperature information Run times Display machine operation totalizer Nozzle Used Display tip operation totalizer press reset button to clear value 5 3 1 Loop menu Press button to enter into Loop menu Press button to change the digital press button to change the number ...

Page 33: ...t Low High Middle speed Display area Display the current position of the soldering tip Jog mode All axis can be moved manually by clicking 5 3 3 Temperature calibration menu Press SHIF button for 3s to enter into the temperature calibration menu Press button to change the digital press button to change the number ...

Page 34: ...ires of drivers if the bad one works after changed the wires it proves the motor was bad if the normal one doesn t work it proves the driver is bad 4 The fuse has burned If the replacement of the fuse is still malfunctioning it could be that the motherboard is broken Replace it 5 The motor is vibrating at the origin when reset The photoelectric switch is bad or the drive plate has a problem Replac...

Page 35: ...or loosens leading to a deviation near the sensor position Calibration of proximity sensors 13 The accuracy of the machine declined 1 Loose guide rail 2 X axis and Y axis out of the vertical 1 Readjust the straightness perpendicularity and levelness of the guide rail 2 Adjust the bolts of the crossbar and machine link 14 There is something strange in the lead screw 1 The bearings are damaged 2 sho...

Page 36: ...er off Cut off the power supply for 5 minutes and replace the servo unit including the rectifier and control the power unit During this time please do not touch the terminal Risk of electric shock and injury After the repair please do not forget the tool in the electric control cabinet make sure the door of the electric control cabinet is closed The total power supply control cabinet and the relev...

Page 37: ...un a testing program after each shift Examination period of robot projects Inspecting with power off Items Position Daily Monthly 3 months 6 months 12 months Check whether screws and structure is fastened Screws in the covers Screws in the robot locking bolt of robot Screws in the axles Motor and reducer screws Check whether socket is fastened Socket on the surface of robot Socket in the robot Che...

Page 38: ...rface Including keys buttons lights emergency stop buttons function Operation panel emergency stop button tower light Check whether motion and vibration is normal Entire 6 2 1 Cooling fan maintenance Cooling fan rotation is abnormal the temperature in the control cabinet will rise the electric control cabinet will malfunction all should check cooling fan Control the fan in the cabinet and the back...

Page 39: ...duce downtime and can guarantee or to extend the service life of machine 一 Daily Maintenance 1 Clean the solder and glue after working 2 Must change or clean the tips frequently 3 Don t touch the track for avoiding rust 4 Check if the parts are normal before work 二 Regular Maintenance You should maintain the machine about three months if you always use it The details are as follow Take off the cov...

Page 40: ...ion check the signal and then measure the motion characteristics After an error free time you can set up a file to run for ten minutes without losing your step which requires all directions to go to the limit then complete the regular maintenance For users who use less frequently regular maintenance time can be half a year maintenance content is the same 6 2 4 Oil water separator maintenance 1 Whe...

Page 41: ...e blocked by the rosin after a long period of using Check and clean it with alcohol regularly 5 Do not over bend or rotate the tube in case of wire jam 6 Check if the diameter of the tube assembly is same as which of the wire feeder 7 Turn the pressure adjustment screw clockwise if the wire cannot be fed smoothly Turn it anti clockwise if the wire was pressed too much 8 Do not tighten the press ad...

Page 42: ...mage its heat conduction Turn off the heating controller when not use 6 2 9 Prolong the lifetime of soldering tip 1 Coat the soldering tip with solder to prevent oxide 2 Set the temperature as per application but as low as possible 3 Choose the right type of soldering tip 4 The plating would be broken if the tip is bent Do not use the soldering tip as a detecting tool 5 Activated rosin will corrod...

Page 43: ... QUICK INTELLIGENT EQUIPMENT CO LTD ADD NO 11 FengXiang Road Wujin High Tech Industrial Development Zone Jiangsu China TEL 86 519 86225678 FAX 86 519 86558599 POSTCODE 213167 WEBSITE www quick global com ...

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