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Mitsubishi Electronic FR-E860 Series, Instruction Manual

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Mitsubishi Electronic FR-E860 Series Instruction Manual Download Page 41

40

2. Installation and Wiring
2.6 Control circuit

Safety stop signal

Communication

*1

USB bus power connection is available. The maximum SCCR is 500 mA. A PU connector cannot be used during USB bus power connection.

Terminal 

symbol

Terminal name

Terminal function description

Rated specification

Refer to 

page

S1

Safety stop input
(channel 1)

Use terminals S1 and S2 to receive the safety stop signal input 
from the safety relay module. Terminals S1 and S2 can be used 
at a time (dual channel). The Inverter judges the condition of the 
internal safety circuit from the status (shorted/opened) between 
terminals S1 and PC, or between S2 and PC. When the status is 
opened, the inverter output is shut off. 
In the initial status, terminal S1 and S2 are shorted with terminal 
PC by shorting wires. Remove the shorting wires and connect the 
safety relay module when using the safety stop function.

Input resistance: 4.7 k

Ω

,

voltage when contacts 
are open:
21 to 26 VDC,
current when contacts 
are short-circuited:
4 to 6 mADC

47

S2

Safety stop input
(channel 2)

SO

Safety monitor 
output (open 
collector output)

The output status varies depending on the input status of the 
safety stop signals. 
The output is in HIGH state during occurrence of the internal 
safety circuit fault. The output is in LOW state otherwise. (The 
open collector transistor is ON (conductive) in LOW state. The 
transistor is OFF (not conductive) in HIGH state.) Refer to the FR-
E800 Instruction Manual (Functional Safety) (BCN-A23488-000) 
when the signal is switched to HIGH while both terminals S1 and 
S2 are open. (Contact your sales representative for this manual.)

Permissible load: 24 
VDC (27 VDC at 
maximum), 0.1 A
(The voltage drop is 3.4 
V at maximum while the 
signal is ON.)

SOC

Safety monitor 
output terminal 
common

Common terminal for terminal SO.

—

Type

Terminal 

symbol

Terminal name

Terminal function description

Refer 

to page

RS-4

85

—

PU connector

RS-485 communication can be made through the PU connector 
Conforming standard: EIA-485 (RS-485)
Transmission format: Multidrop link
Communication speed: 300 to 115200 bps
Wiring length: 500 m

49

USB

—

USB B connector

*1

Mini B connector (receptacle).
By connecting the inverter to a personal 
computer via this connector, FR Configurator2 
installed on the computer can be used for 
setting the inverter, or monitoring or testing the 
inverter operation.

Interface: conforms to USB 
1.1 (USB 2.0 full-speed 
compatible)
Transmission speed: 12 
Mbps

52

Summary of Contents for FR-E860 Series

Page 1: ...G 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN IB NA 0600906ENG A 1912 MEE Printed in Japan Specifications subject to change without notice FR E860 INSTRUCTION MANUAL CONNECTION 575V CLASS FR E860 0017 0 75K to 0120 7 5K FR E860 0017 0 75K to 0120 7 5K E Compact high functionality inverters ...

Page 2: ...Terminal connection diagrams 30 2 5 Main circuit terminals 34 2 5 1 Details on the main circuit terminals 34 2 5 2 Main circuit terminal layout and wiring to power supply and motor 34 2 5 3 Applicable cables and wiring length 34 2 5 4 Earthing grounding precautions 37 2 6 Control circuit 38 2 6 1 Details on the control circuit terminals standard model 38 2 6 2 Details on the control circuit termin...

Page 3: ...7 3 2 Power supply harmonics 60 3 2 1 Power supply harmonics 60 3 3 Installation of a reactor 61 3 4 Power shutdown and magnetic contactor MC 62 3 5 Countermeasures against deterioration of the 600 V class motor insulation 64 3 6 Checklist before starting operation 65 3 7 Failsafe system which uses the inverter 68 Chapter 4 Specifications 72 4 1 Inverter rating 72 4 2 Common specifications 73 4 3 ...

Page 4: ...s A person who possesses a certification in regard with electric appliance handling or person took a proper engineering training Such training may be available at your local Mitsubishi Electric office Contact your local sales office for schedules and locations A person who can access operating manuals for the protective devices for example light curtain connected to the safety control system or a ...

Page 5: ...tage is applied to the motor for 1 second at powering OFF if the main circuit capacitor capacity is measured Doing so may cause an electric shock Before wiring or inspection for a PM motor confirm that the PM motor is stopped as a PM motor is a synchronous motor with high performance magnets embedded inside and high voltage is generated at the motor terminals while the motor is running even after ...

Page 6: ...ondensing for models with circuit board coating Otherwise this product may be damaged The temporary storage temperature applicable to a short limited time such as a transportation time must be between 40 C and 70 C Otherwise this product may be damaged This product must be used indoors without corrosive gas flammable gas oil mist dust and dirt Otherwise this product may be damaged Do not use this ...

Page 7: ...er of this product or apply a mechanical brake etc for an emergency stop Be sure to turn OFF the start STF STR signal before clearing the fault as this product will restart the motor suddenly after a fault is cleared Do not use a PM motor for an application that the motor may be driven by the load and run at a speed higher than the maximum motor speed Use only a three phase induction motor or PM m...

Page 8: ...ge current shortening the life Perform an inspection and test operation of this product if it has been stored for a long period of time To avoid damage to this product due to static electricity static electricity in your body must be discharged before you touch this product Only one PM motor can be connected to a single unit of this product A PM motor must be used under PM sensorless vector contro...

Page 9: ...ions in this Instruction Manual may be drawn with covers or safety guards removed Ensure all covers and safety guards are properly installed prior to starting operation For details on the PM motor refer to the Instruction Manual of the PM motor ...

Page 10: ...9 CHAPTER 1 CHAPTER 1 4 5 6 7 8 9 10 Introduction 1 1 Product checking and accessories 11 1 2 Component names 13 1 3 Operation steps 16 1 4 About the related manuals 18 ...

Page 11: ...y and product names herein are the trademarks and registered trademarks of their respective owners Notes on descriptions in this Instruction Manual Connection diagrams in this Instruction Manual appear with the control logic of the input terminals as sink logic unless otherwise specified For the control logic refer to page 42 Item Description PU Operation panel Inverter Mitsubishi Electric inverte...

Page 12: ...ng plate Input rating Output rating SERIAL Inverter model INPUT XXXXX MODEL FR E860 0017 1 OUTPUT XXXXX SERIAL XXXXXXXXXXX MADE IN XXXXX Country of origin Symbol Voltage class 6 575 V class Symbol Description 0 75K to 7 5K Inverter ND rated capacity kW 0017 to 0120 Inverter ND rated current A Symbol Communication functional safety None RS 485 SIL2 PLd E Ethernet SIL2 PLd Symbol Monitoring protocol...

Page 13: ...cation LED label Ethernet models only 1 Not used Brake resistor How to read the SERIAL number Symbol Circuit board coating 1 Plated conductor None Without coating Without plated conductors 60 With coating Without plated conductors 06 With coating With plated conductors Capacity Screw size mm Quantity FR E860 0017 0 75K to 0120 7 5K M3 35 1 The SERIAL consists of two symbols three characters indica...

Page 14: ...13 1 Introduction 1 2 Component names 1 2 3 4 5 6 7 8 9 10 1 2 Component names Standard model Component names are as follows j a b g h i e k d c f ...

Page 15: ...rent input switch Select voltage or current for the input via terminals 2 and 4 1 d PU connector Used for the RS 485 communication 49 e Operation panel Operates and monitors the inverter 1 f USB mini B connector Connector for a personal computer Enables communication with FR Configurator2 52 g Control circuit terminal block Connects cables for the control circuit 38 h Main circuit terminal block C...

Page 16: ...RCE 42 c Voltage current input switch Select voltage or current for the input via terminals 2 and 4 1 d Ethernet connector 2 ports Connector for the Ethernet dedicated cable for connection to the network 50 e Operation panel Operates and monitors the inverter 1 f USB mini B connector Connector for a personal computer Enables communication with FR Configurator2 52 g Control circuit terminal block C...

Page 17: ... command m How to give a frequency command a b c d e f g h i j k l Perform frequency setting by a current output device Connection across terminals 4 and 5 Perform frequency setting by a voltage output device Connection across terminals 2 and 5 Perform frequency setting by a current output device Connection across terminals 4 and 5 Perform frequency setting by a voltage output device Connection ac...

Page 18: ...PU and the frequency command by voltage input via terminal 2 External PU combined operation mode 2 InstructionManual Function h Give the start command from the PU and the frequency command by current input via terminal 4 External PU combined operation mode 2 InstructionManual Function i Give the start command via terminal STF or STR and the frequency command from the PU External PU combined operat...

Page 19: ... Inverter Safety Guideline IB 0600862ENG FR E860 E Inverter Safety Guideline IB 0600863ENG FR E800 Instruction Manual Function IB 0600868ENG FR E800 Instruction Manual Communication IB 0600871ENG FR E800 Instruction Manual Maintenance IB 0600874ENG FR E800 Instruction Manual Functional Safety BCN A23488 000 FR E860 Instruction Manual Connection IB 0600906ENG FR Configurator 2 Instruction Manual IB...

Page 20: ...2 2 Removal and reinstallation of the front cover 23 2 3 Installation of the inverter and enclosure design 25 2 4 Terminal connection diagrams 30 2 5 Main circuit terminals 34 2 6 Control circuit 38 2 7 Communication connectors and terminals 49 2 8 Connection of stand alone option units 53 ...

Page 21: ...P1 P P PR Install these options as required U V W U V W IM connection PM connection c Molded case circuit breaker MCCB or earth leakage current breaker ELB fuse e AC reactor f DC reactor i Brake resistor j Noise filter l Contactor Example No fuse switch DSN type m PM motor g Noise filter d Magnetic contactor MC a Inverter b Three phase AC power supply h USB power supply Personal computer FR Config...

Page 22: ...l lines must be kept fully away from the main circuit lines to protect them from noise 25 30 b Three phase AC power supply Must be within the permissible power supply specifications of the inverter 72 c Molded case circuit breaker MCCB earth leakage circuit breaker ELB or fuse Must be selected carefully since an inrush current flows in the inverter at power ON 22 d Magnetic contactor MC Install th...

Page 23: ...ctrical Manufacturers Association JEM standards for AC 1 class The electrical durability of magnetic contactor is 500 000 times When the MC is used for emergency stops during motor driving the electrical durability is 25 times If using the MC for emergency stop during motor driving select the MC for the inverter input current according to the rated current against JEM 1038 standards for AC 3 class...

Page 24: ...over using its lower side as a support c With the cover removed the control circuit terminals can be wired and the plug in option can be installed a b c Loosen Loosen Loosen 本体 c b a Fasten Fasten Fasten Rear of the cover Rear of the cover Rear of the cover Sockets of the wiring cover Sockets of the wiring cover Sockets of the wiring cover Hooks Hooks Hooks Hooks Hooks Hooks a Check the position o...

Page 25: ... on the wiring cover to push the cover behind the wiring cover approx 3 mm b Pull out the cover along the guides in the direction shown by the arrow in the figure above Fit the cover to the inverter along the guides and push the hook into the socket Hook Hook Guides Guides Guides b a Screwdriver Screwdriver Screwdriver Guides Guides Guides a Insert a tool such as a flathead screwdriver into the ha...

Page 26: ...high temperature Use a forced ventilation system or similar cooling system Refer to page 27 Install the enclosure in an air conditioned electric chamber Block direct sunlight Provide a shield or similar plate to avoid direct exposure to the radiated heat and wind of a heat source Ventilate the area around the enclosure well Measures against low temperature Provide a space heater in the enclosure D...

Page 27: ...rt time Since oil mist will cause similar conditions it is necessary to take adequate measures Countermeasure Place the inverter in a totally enclosed enclosure Take measures if the in enclosure temperature rises Refer to page 27 Purge air Pump clean air from outside to make the in enclosure air pressure higher than the outside air pressure Corrosive gas salt damage If the inverter is exposed to c...

Page 28: ...t sink aluminum fin etc Cooling by ventilation forced ventilation type pipe ventilation type Cooling by heat exchanger or cooler heat pipe cooler etc Cooling system Enclosure structure Comment Natural Natural ventilation enclosed type open type This system is low in cost and generally used but the enclosure size increases as the inverter capacity increases This system is for relatively small capac...

Page 29: ...s such as heat generation of the contained devices and the operating environment 1 When using the inverters at the surrounding air temperature of 40 C or less the inverters can be installed closely attached 0 cm clearance Installation orientation of the inverter Install the inverter on a wall as specified Do not mount it horizontally or in any other way Above the inverter Heat is blown up from ins...

Page 30: ...ance Make an airway and airflow plates to expose the inverter to cool air 2 3 4 Protruding the heat sink through a panel When encasing the inverter to an enclosure inverter capacity 3 7 kW or lower protrude the heat sink of the inverter using the panel through attachment FR E7CN Doing so can greatly reduce the heat generated in the enclosure For a panel cut dimension drawing and an installation pr...

Page 31: ... SD Indicator Frequency meter etc Moving coil type 1mA full scale Calibration resistor Frequency setting signals Analog 2 0 to 5VDC 10 5V 2 3 1 4 4 to 20mADC Frequency setting potentiometer 1 2W1kΩ Terminal 4 input Current input 5 Analog common Connector for plug in option connection Option connector PU connector USB mini B connector Jumper DC reactor Output signal Pulse for the inverter with term...

Page 32: ...e Pr 192 ABC terminal function selection 7 The function of these terminals can be changed using the Output terminal function selection Pr 190 Pr 191 8 Not required when calibrating the scale with the operation panel NOTE To prevent a malfunction due to noise keep the signal cables 10 cm or more away from the power cables Also keep the cables of the main circuit for input and output separated After...

Page 33: ...on selection Control circuit terminal Main circuit terminal Sink logic Motor Earth Ground Three phase AC power supply MCCB MC Earth Ground Main circuit Control circuit Earth Ground R L1 P1 P PR N S L2 T L3 U V W Jumper DC reactor R Forward rotation start Reverse rotation start Control input signals No voltage input allowed Contact input common Frequency setting signals Analog Frequency setting pot...

Page 34: ...nput and output separated After wiring wire offcuts must not be left in the inverter Wire offcuts can cause a fault failure or malfunction Always keep the inverter clean When drilling mounting holes in an enclosure etc take caution not to allow chips and other foreign matter to enter the inverter Set the switches of the voltage current input selection switch assembly correctly Incorrect setting ma...

Page 35: ...esistor connection for Connect a brake resistor across terminals P and PR 53 P N Brake unit connection Connect the brake unit P P1 DC reactor connection for Remove the jumper across terminals P and P1 and connect a DC reactor When a DC reactor is not connected the jumper across terminals P and P1 should not be removed 54 Earth ground For earthing grounding the inverter chassis Be sure to earth gro...

Page 36: ...n tightened too tightly can cause a short circuit or malfunction due to the unit breakage Use crimp terminals with insulation sleeves to wire the power supply and motor Total wiring length With induction motor Connect one or more general purpose motors within the total wiring length shown in the following table Use a 600 V class inverter driven insulation enhanced motor and set Pr 72 PWM frequency...

Page 37: ...y also cause a malfunction or fault of the equipment connected ON the inverter output side If the fast response current limit function malfunctions disable the function Refer to Pr 156 Stall prevention operation selection in the FR E800 Instruction Manual Function For the details of Pr 72 PWM frequency selection refer to the FR E800 Instruction Manual Function Refer to page 64 to drive a 600 V cla...

Page 38: ...the inverter from any other devices EMI sensitive devices described above wherever possible Establishing adequate common single point earth ground system II shown in the following figure is allowed only in cases where the separate earth ground system I is not feasible Do not make inadequate common single point earth ground connection III As leakage currents containing many high frequency component...

Page 39: ...ctivated Turn ON the RES signal for 0 1 seconds or longer then turn it OFF In the initial setting reset is always enabled By setting Pr 75 reset can be enabled only at an inverter fault occurrence The inverter recovers about 1 second after the reset is released 2 SD Contact input common sink Common terminal for the contact input terminal sink logic terminal FM External transistor common source Con...

Page 40: ...depending on the specification Use Pr 267 to switch among input 4 to 20 mA initial setting 0 to 5 VDC and 0 to 10 VDC Set the voltage current input switch to the V position to select voltage input 0 to 5 V 0 to 10 V 2 5 Frequency setting common Common terminal for the frequency setting signal terminal 2 or 4 Do not earth ground 2 Type Terminal symbol Terminal name Terminal function description Rat...

Page 41: ...ries depending on the input status of the safety stop signals The output is in HIGH state during occurrence of the internal safety circuit fault The output is in LOW state otherwise The open collector transistor is ON conductive in LOW state The transistor is OFF not conductive in HIGH state Refer to the FR E800 Instruction Manual Functional Safety BCN A23488 000 when the signal is switched to HIG...

Page 42: ...ible load current 100 mA Safety stop input terminal common Common terminal for safety stop input terminals Contact input common source Common terminal for contact input terminal source logic 24 VDC power supply Can be used as a 24 VDC 0 1 A power supply Frequency setting 10 Frequency setting power supply When connecting the frequency setting potentiometer at an initial status connect it to termina...

Page 43: ... terminal S1 and S2 are shorted with terminal PC by shorting wires Remove the shorting wires and connect the safety relay module when using the safety stop function Input resistance 4 7 kΩ voltage when contacts are open 21 to 26 VDC current when contacts are short circuited 4 to 6 mADC 47 S2 Safety stop input channel 2 SO Safety monitor output open collector output The output status varies dependi...

Page 44: ... ON 2 6 4 Wiring of control circuit Control circuit terminal layout Standard model Recommended cable gauge 0 3 to 0 75 mm2 1 Terminal FM is available for the FM type inverter Terminal AM is available for the AM type inverter 2 Terminal SD is available for the FM type inverter Terminal 5 is available for the AM type inverter For sink logic SOURCE SINK S1 S2 PC RUN FU SE RL RM RH SD MRS RES SD STF S...

Page 45: ... enough of the wire is stripped wires may become loose and fall out Twist the stripped end of wires to prevent them from fraying Do not solder it 2 Crimp the terminals on the wire Insert wires to the crimp terminal and check that the wires come out for about 0 to 0 5 mm from a sleeve Check the condition of the crimp terminals after crimping Do not use the crimp terminals of which the crimping is i...

Page 46: ...screwdriver Wire gauge mm2 Ferrule part No Crimping tool model No With insulation sleeve Without insulation sleeve 0 3 AI 0 34 10TQ CRIMPFOX 6 0 5 AI 0 5 10WH 0 75 AI 0 75 10GY A 0 75 10 1 AI 1 10RD A 1 10 1 25 1 5 AI 1 5 10BK A 1 5 10 0 75 two wire product AI TWIN 2 0 75 10GY Wire gauge mm2 Blade terminal part No Insulation cap part No Crimping tool model No 0 3 to 0 75 BT 0 75 11 VC 0 75 NH 69 3...

Page 47: ...ain output terminal FM 1 The open collector circuit is isolated from the internal control circuit by photocoupler In the source logic terminal PC is a common terminal for the contact input terminals STF STR RH RM RL MRS and RES The open collector circuit is isolated from the internal control circuit by photocoupler Terminal 5 is a common terminal for the frequency setting terminal 2 or 4 and the a...

Page 48: ...urrence connect terminals SO and SOC to the reset button which are the feedback input terminals of the safety relay module 1 To avoid an electric shock hazard install a magnetic contactor MC at the input side of the inverter Terminal symbol Terminal function description S1 1 Input terminal as the safety stop channel 1 Status of both the circuit between terminals S1 and PC and the circuit between t...

Page 49: ...o Pr 196 Output terminal function selection 10 The use of the SAFE signal and SAFE2 signal has not been certified for compliance with safety standards For details refer to the FR E800 Instruction Manual Functional Safety Input power Internal safety circuit status Input terminal 1 2 Output terminal Output signal 8 9 10 Inverter operating status Operation panel indication S1 S2 SO SAFE SAFE2 E SAF 6...

Page 50: ...nnector on the parameter unit or the FR ADP attached on the operation panel until the stoppers are fixed NOTE Refer to the following table when fabricating the cable on the user side Keep the total cable length within 20 m Communication operation Using the PU connector as a computer network port enables communication operation from a personal computer etc When the PU connector is connected with a ...

Page 51: ...hernet port Doing so may damage the inverter For CC Link IE TSN communication the hubs can be used only for connection with units compliant with the authentication class A Item Description Category 100BASE TX 10BASE T Data transmission speed 100 Mbps 100BASE TX 10 Mbps 10BASE T Transmission method Baseband Maximum segment length 100 m between the hub and the inverter Number of cascade connection s...

Page 52: ... link Check the following Is any Ethernet cable disconnected Is any of the Ethernet cables shorted Are the connectors securely connected Do not use Ethernet cables with broken latches Doing so may cause the cable to unplug or malfunction The maximum station to station distance is 100 m However the distance may be shorter depending on the operating environment of the cable For details of the cable ...

Page 53: ...toring can be performed by using FR Configurator2 NOTE For the details of FR Configurator2 refer to the Instruction Manual of FR Configurator2 Interface Conforms to USB 1 1 USB 2 0 full speed Transmission speed 12 Mbps Wiring length Maximum 5 m Connector USB mini B connector receptacle Power supply Self powered or bus power connection Recommended USB cable MR J3USBCBL3M cable length 3 m USB cable ...

Page 54: ...and frequency of the regenerative driving and make sure that the resistor can consume the regenerative power properly Refer to the FR E800 Instruction Manual Function When the regenerative brake transistor is damaged install a thermal relay as shown in the following sequence to prevent overheat and burnout of the brake resistor Properly select a thermal relay according to the regenerative driving ...

Page 55: ...s terminals P and P1 must be removed Otherwise the reactor will not be effective Select a DC reactor according to the applied motor capacity Refer to page 72 NOTE The wiring distance must be within 5 m As a reference the cable gauge for the connection must be equal to or larger than that of the power cables R L1 S L2 T L3 and the earthing grounding cable Refer to page 34 P1 DC reactor Remove the j...

Page 56: ...EMI and leakage currents 56 3 2 Power supply harmonics 60 3 3 Installation of a reactor 61 3 4 Power shutdown and magnetic contactor MC 62 3 5 Countermeasures against deterioration of the 600 V class motor insulation 64 3 6 Checklist before starting operation 65 3 7 Failsafe system which uses the inverter 68 ...

Page 57: ...d earth leakage relays unnecessarily Precautions If the carrier frequency setting is high decrease the Pr 72 PWM frequency selection setting Note that motor noise increases Selecting Pr 240 Soft PWM operation selection makes the sound inoffensive By using earth leakage circuit breakers designed to suppress harmonics and surge voltage in the power system of the inverter and other power systems oper...

Page 58: ...eral devices to malfunction The former is called EMS problem the latter is called EMI problem and both is called EMC problem Though the inverter is designed to be immune to noises it requires the following basic measures and EMS measures as it handles low level signals Pay attention to the electromagnetic noises that could be generated by the inverter since the inverter chops outputs at high carri...

Page 59: ...ures must be taken Install easily affected devices as far away as possible from the inverter Run easily affected signal cables as far away as possible from the inverter and its I O cables Do not run the signal cables and power cables inverter I O cables in parallel with each other and do not bundle them Install an external EMC filter Inserting a line noise filter into the output suppresses the rad...

Page 60: ... dimension drawings mm 34 1 TDK 39 1 Product name Lot number 30 1 Cable fixing band mount 13 1 Inverter Sensor Use a twisted pair shielded cable Enclosure Decrease carrier frequency Motor M Install filter Do not earth ground control cable Inverter power supply Install filter on inverter output side Separate inverter and power line by more than 30 cm at least 10 cm from sensor circuit Control power...

Page 61: ...erter output side may be overheated or damaged by the harmonic components of the inverter output Also since an excessive current flows in the inverter to activate overcurrent protection do not provide a capacitor and surge suppressor on the inverter output side when the motor is driven by the inverter For power factor improvement install a reactor on the inverter input side or in the DC circuit It...

Page 62: ... a power factor correction capacitor is to be switched over an excessive peak current may flow in the power input circuit damaging the converter circuit To prevent this always install an AC reactor which is available as an option MCCB MC Inverter AC reactor Power supply R S T Z Y X U V W R L1 S L2 T L3 M 500 0 1000 1500 Range requiring installation of the reactor 10 Wiring length m Power supply sy...

Page 63: ...ON will shorten the life of the converter circuit switching life is about 1 000 000 times frequent starts and stops of the magnetic contactor must be avoided Turn ON or OFF the start STF STR signal for the inverter start control to run or stop the inverter Inverter start stop circuit example As shown in the following figure always use the start signal turn ON or OFF the STF STR signal to make a st...

Page 64: ...the PM motor is stopped In an application such as fan and blower where the motor is driven by the load a low voltage manual contactor must be connected at the inverter s output side and wiring and inspection must be performed while the contactor is open Otherwise you may get an electric shock Do not open or close the contactor while the inverter is running outputting ...

Page 65: ...oltage may deteriorate the insulation When the 600 V class motor is driven by the inverter consider the following countermeasures Countermeasures Inverter duty motor Select an inverter duty motor Many motor manufacturers sell motors with insulation systems designed to withstand the stress imposed by PWM inverters AC reactor For added protection install an AC reactor on the inverter output Surge vo...

Page 66: ...e 57 On the inverter s output side there is no power factor correction capacitor surge suppressor or radio noise filter installed Doing so will shut off the inverter output or damage the capacitor or surge suppressor If any of the above devices is connected immediately remove it When performing an inspection or rewiring on the product that has been energized the operator has waited long enough aft...

Page 67: ...nly when both the inverter and motor are at a stop 62 When using a PM motor a low voltage manual contactor is installed on the inverter s output side A PM motor is a synchronous motor with high performance magnets embedded inside High voltage is generated at the motor terminals while the motor is running even after the inverter power is turned OFF In an application such as fan and blower where the...

Page 68: ...motor is driven by the inverter axial voltage is generated on the motor shaft which may cause electrical corrosion of the bearing in rare cases depending on the wiring load operating conditions of the motor or specific inverter settings high carrier frequency Contact your sales representative to take appropriate countermeasures for the motor The following shows examples of countermeasures for the ...

Page 69: ...eters after confirming the function of each terminal Checking by using the Fault signal output from the inverter a When the inverter s protective function is activated and the inverter output is stopped the Fault ALM signal is output The ALM signal is assigned to terminals A B and C in the initial setting With this signal check that the inverter operates properly In addition negative logic can be ...

Page 70: ...tart signal is turned OFF the Y12 signal is kept output until the inverter stops the output to a decelerating motor For the logic check configure a sequence considering the inverter s deceleration time Backup method which does not use the inverter Even if the interlock is provided by the inverter status signal enough failsafe is not ensured depending on the failure status of the inverter itself Fo...

Page 71: ...mand speed and actual operation check Check for a gap between the actual speed and commanded speed by comparing the inverter s speed command and the speed detected by the speed detector Inverter Controller System failure To the alarm detection sensor Sensor speed temperature air volume etc ...

Page 72: ...71 CHAPTER 4 CHAPTER 4 4 5 6 7 8 9 10 Specifications 4 1 Inverter rating 72 4 2 Common specifications 73 4 3 Outline dimension drawings 75 ...

Page 73: ...ted output current when the low acoustic noise operation is performed with the surrounding air temperature exceeding 40 C while 2 kHz or higher value is selected in Pr 72 PWM frequency selection 8 The rated input current is the value at a rated output voltage The input power impedances including those of the input reactor and cables affect the value Model FR E860 0017 0027 0040 0061 0090 0120 0 75...

Page 74: ...tion Frequency setting signal Analog input Terminals 2 and 4 0 to 10 V 0 to 5 V 4 to 20 mA 0 to 20 mA Digital input Input using the operation panel Input of four digit BCD binary coded decimal or 16 bit binary when the option FR A8AX E kit is installed Start signal Forward and reverse rotation or start signal automatic self holding input 3 wire input can be selected Input signal standard model 7 E...

Page 75: ...t parameter storage device fault PU disconnection Retry count excess CPU fault Abnormal output current detection Inrush current limit circuit fault USB communication fault Analog input fault Safety circuit fault Overspeed occurrence 3 Brake sequence fault 3 PID signal fault Ethernet communication fault Opposite rotation deceleration fault 3 Internal circuit fault User definition error by the PLC f...

Page 76: ...gs 1 2 3 4 5 6 7 8 9 10 4 3 Outline dimension drawings FR E860 0017 0 75K FR E860 0027 1 5K FR E860 0040 2 2K Unit mm W1 W H1 H D1 D φC Inverter model W W1 H H1 D D1 D1 FR E860 0017 0 75K FR E860 0027 1 5K FR E860 0040 2 2K 140 128 150 138 135 43 5 5 ...

Page 77: ...4 3 Outline dimension drawings FR E860 0061 3 7K FR E860 0090 5 5K FR E860 0120 7 5K Unit mm D1 D W1 W H1 H φC Inverter model W W1 H H1 D D1 C FR E860 0061 3 7K FR E860 0090 5 5K FR E860 0120 7 5K 220 208 150 138 147 68 5 ...

Page 78: ...77 4 Specifications 4 3 Outline dimension drawings 1 2 3 4 5 6 7 8 9 10 MEMO ...

Page 79: ...78 Revisions The manual number is given on the bottom left of the back cover Revision date Manual number Revision Dec 2019 IB NA 0600906ENG First edition IB NA 0600906ENG A ...

Page 80: ...G 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN IB NA 0600906ENG A 1912 MEE Printed in Japan Specifications subject to change without notice FR E860 INSTRUCTION MANUAL CONNECTION 575V CLASS FR E860 0017 0 75K to 0120 7 5K FR E860 0017 0 75K to 0120 7 5K E Compact high functionality inverters ...

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