Mitsubishi Electric MELSENSOR VS70 Series User Manual Download Page 8 | Manualshive

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INTRODUCTION

Thank you for purchasing the Mitsubishi Electric FA sensor, MELSENSOR.
This manual describes the specifications, functions, system configuration, system construction, installation, maintenance and
inspection, and troubleshooting to use the vision sensors listed below.
Before using the product, please read this manual and relevant manuals carefully, and develop familiarity with the functions
and performance of the MELSENSOR vision sensor to handle the product correctly.
Please make sure that the end users read this manual.

Available vision sensors

Product name

Model

VS70

VS70M-600-E, VS70M-600-ER, VS70M-600, VS70M-600-R, VS70M-800-E, VS70M-800-ER, VS70M-800, VS70M-800-R, VS70M-802-E,
VS70M-802-ER, VS70M-802, VS70M-802-R

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Summary of Contents for MELSENSOR VS70 Series

Page 1: ... R VS70M 800 E VS70M 800 ER VS70M 800 VS70M 800 R VS70M 802 E VS70M 802 ER VS70M 802 VS70M 802 R This product is designed and manufactured by Cognex Corporation Note that the warranty and general specifications of this product differ from that of programmable controller products ...

Page 2: ......

Page 3: ...ended temperature range base unit is used Ambient storage temperature 20 to 80 25 to 75 Maximum humidity Less than 80 RH no condensation 95 RH non condensing Vibration resistance IEC 60068 2 6 A vibration of 10 G 10 to 500 Hz at 100 m with 15 mm width was applied to each X Y and Z direction for 2 hours with cables cable plugs and appropriate lens cover attached Compliant with JIS B 3502 and IEC 61...

Page 4: ...ance must be the judgment of the machinery manufacturer itself To meet the CE compliant conditions implement the following items Significant amount of noise on the power source may cause malfunction Use a regulated DC power supply with an isolating transformer for the power supply Additionally install a noise filter SNR 10 223 by COSEL or an equivalent product between the vision sensor and the reg...

Page 5: ...e or faulty operation of the vision sensor may occur Be sure to install an I O connector module to the main module If not installed dust or water proof performance may not be obtained CAUTION IP protection rating is guaranteed only when all the connectors are connected with cables or sealed with sealing caps The cable is designed to connect with its key aligned with the keyway of the connector on ...

Page 6: ...r s wavelength is recommended Consult your local system integrator or application engineer for suggestions A vision sensor does not contain user serviceable parts Do not make electrical or mechanical modifications to a vision sensor Any modification may void your warranty Changes or modifications not expressly approved by the party responsible for regulatory compliance could void the user s author...

Page 7: ...ision sensor in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the vision sensor Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Med...

Page 8: ...rs listed below Before using the product please read this manual and relevant manuals carefully and develop familiarity with the functions and performance of the MELSENSOR vision sensor to handle the product correctly Please make sure that the end users read this manual Available vision sensors Product name Model VS70 VS70M 600 E VS70M 600 ER VS70M 600 VS70M 600 R VS70M 800 E VS70M 800 ER VS70M 80...

Page 9: ...ons 24 Breakout cable specifications 25 I O module cable specifications 26 CHAPTER 4 FUNCTIONS 27 4 1 Function List 27 4 2 Tool List 29 4 3 Interface List 32 CHAPTER 5 SYSTEM CONFIGURATION 33 5 1 Ethernet Connection 33 5 2 I O Connection 34 5 3 I O Connection Using an I O Module 35 I O connection using a CIO MICRO I O module 35 I O connection using a CIO 1400 I O module 36 5 4 Configurations 37 5 ...

Page 10: ...ions of CIO 1400 I O modules 74 Connection procedure of a CIO 1400 I O module 75 Connection example of a CIO 1400 I O module 77 6 8 Attachment of a Mounting Bracket 78 Mounting bracket kit BKT 7K 01 78 6 9 Replacement of an SD Memory Card 79 6 10 Replacement of an LED Ring Light 80 6 11 Replacement of an M12 Autofocus Lens 84 6 12 Removal of a PCB 91 CHAPTER 7 INSTALLATION 93 7 1 Software Installa...

Page 11: ...n be bookmarked Sample programs can be copied to an engineering tool Manual name manual number Description Available form Vision Sensor VS70 User s Manual SH 081889ENG this manual Describes the functions installation methods system configuration required hardware components etc of the vision sensor VS70 Print book e Manual PDF Vision Sensor Connection Guide BCN P5999 0861 Describes the procedures ...

Page 12: ...ortional fonts PatMax RedLine A location tool for high speed pattern matching which has been improved based on PatMax technology to locate parts and features PatMax RedLine is designed to detect a target object in runs 10 times faster than PatMax with no loss of search accuracy on high resolution images PatMax A feature location tool patented technology authorized by the United States which Cognex...

Page 13: ...r and can be used in network connections as well as for standalone applications Vision sensor VS70 can be configured remotely over a network USB cable Programmable controller Ethernet cable Ethernet cable Ethernet cable COGNEX product Breakout cable Vision sensor 100 V power supply Switching hub 24 VDC power supply Engineering tool Profile Vision sensor setup tool ...

Page 14: ...12 1 PRODUCT OVERVIEW MEMO ...

Page 15: ...tes an image focus score 0 to 10 while in the live video mode within In Sight Explorer 2 TRIG button A trigger is started by pressing this button when The vision sensor is set to offline in In Sight Explorer The vision sensor is set to online and Manual is selected from Trigger under Set Up Image in In Sight Explorer 3 Power LED Indicates the power supply status ON green Powered ON OFF Powered OFF...

Page 16: ...14 2 PART NAMES MEMO ...

Page 17: ...sors in the following environments Where the ambient temperature or humidity exceed the applicable ranges Where condensation occurs due to sudden temperature changes Where there is corrosive or flammable gas Where there are a lot of conductible dust iron filings or salt Where in danger of organic solvents such as benzene thinner and alcohol or strong alkaline substances such as caustic soda to adh...

Page 18: ...processing 512 MB SDRAM Image sensor 1 1 8 inch CMOS global shutter 4 5 mm diagonal 4 5 4 5 μm square pixels 9 mm diagonal 4 5 4 5 μm square pixels Lens C mount S mount M12 autofocus Image resolution pixels 800 600 1 1600 1200 640 480 Gradation 256 gray levels 8 bits pixel Electronic shutter speed 14 μs to 550 ms image resolution 800 600 20μs to 940ms 14 μs to 520 ms image resolution 640 480 Maxim...

Page 19: ...00 R VS70M 600 E VS70M 600 ER VS70M 600 VS70M 600 R VS70M 800 E VS70M 800 ER VS70M 800 VS70M 800 R VS70M 802 E VS70M 802 ER VS70M 802 VS70M 802 R 6mm 8mm 12mm 16mm 25mm 0 0 500 100 200 300 400 500 600 0 0 500 100 200 300 400 900 600 700 800 200 300 400 500 600 Horizontal Field of View 640 480 Working distance mm Field of View Width mm 6mm 8mm 12mm 16mm 25mm 0 0 500 100 200 300 400 500 600 0 0 500 ...

Page 20: ...of view is fully mapped onto an image sensor Additional field beyond the horizontal field of view may have vignetting For supported lenses refer to the following sections Page 41 Autofocus accessories and illumination accessories Page 44 S mount M12 manual focus accessories ...

Page 21: ...er connect Trigger of a breakout cable to the output of the photoelectric sensor or an output module and connect Input common to 24 V DC When the output is turned ON Trigger is pulled down to 0 V DC and the opto coupler of the sensor is turned ON To trigger from the output of a source type photoelectric sensor or programmable controller connect Trigger of a breakout cable to the output of the phot...

Page 22: ... Input common to 24 VDC When the output is turned ON General purpose input 1 is pulled down to 0 VDC and the opto coupler of the sensor is turned ON To input data to a vision sensor with a source type device programmable controller or detector connect General purpose input 1 of a breakout cable to the output of the detector and connect Input common to 0 VDC When the output is turned ON General pur...

Page 23: ...eakout cable and the negative side 0 VDC For a connection to which a 24 VDC power supply is connected when High speed output 0 to High speed output 3 are turned ON the voltage of the outputs are pulled up to 21 VDC or more then a current flows to the external load When High speed output 0 to High speed output 3 are turned OFF a current does not flow to the external load Specifications Description ...

Page 24: ... pulled up to 21 V DC or more To connect High speed output 0 to High speed output 3 of a breakout cable to a relay LED or similar load connect the negative side of the load to High speed output 0 to High speed output 3 and connect the positive side to 24 V DC When High speed output 0 to High speed output 3 are turned ON the negative side of the load is pulled down to 3 V DC or less then 24 V DC is...

Page 25: ...robe control can be performed The external light cable can be connected to either a continuous lighting device or a strobe lighting device The light of an external lighting device can be set in the Light Settings screen of In Sight Explorer For details refer to the help of In Sight Explorer Current load average 500 mA peak 1A max 100 μs Cables are sold separately P1 To a vision sensor P1 ...

Page 26: ...a single device and also can be connected to multiple devices via a switching hub or a router M12X code RJ 45 cable If the bend radius or service loop is smaller than 10 times of the cable diameter the Ethernet cable COGNEX product may cause cable shielding degradation cable damage or wear out in a short period The bend radius must be at least 152 4 mm from the connector Cables are sold separately...

Page 27: ...ul not to short circuit with 24 V DC wires Cables are sold separately P1 To a vision sensor A Power supply return pass P1 Pin number Signal name Wire color 1 High speed output 2 Direct 2 1 input 2 2 1 Yellow 2 Reserved White Yellow 3 Reserved Brown 4 High speed output 3 Direct 3 1 Input 3 3 1 White Brown 5 General purpose input 1 Direct 1 1 Violet 6 Input common White Violet 7 24 V DC Red 8 GND Bl...

Page 28: ...ations I O module cables are used for connecting vision sensors to I O modules directly When an I O module is used all power supplies and communication lines used for vision sensors are connected via a I O module cable Cables are sold separately P1 To a vision sensor P1 ...

Page 29: ...e Math Logic Tools To make settings for calculation processing or processing based on a logic by combining results set with multiple tools Plot Tools To make settings for creating a conditionally enabled graphics that can be placed onto an image Image Filter Tools To make settings for enhances an image or region of an image for image analysis Defect Detection Tools To make settings for detecting a...

Page 30: ... the communication between a vision sensor and a remote device Coordinate Transforms To convert the location and distance of the feature between image fixture and world coordinate system Input Output To control the method for a vision sensor to communicate with a remote device via Ethernet connection or serial port connection Clocked Data Storage To acquire one data from consecutive data every tim...

Page 31: ...ound blob Blobs 1 10 To locate up to 10 blobs groups of dark or light colored connected pixels and report the XY coordinates of the centroid of the found blobs Circle To locate a circular edge feature and report the diameter and XY coordinates of the circle s center Compute Fixture To calculate a fixture location based on mathematical expressions and report the XY coordinates and the angle of the ...

Page 32: ...rn To count the number of registered patterns using the PatMax algorithm and report the number of the patterns Pattern To count the number of registered patterns and report the number of the patterns Identification Tools Read 1D Code To read and or verify information contained in a single 1D code using ReadIDMax and display the decoded information Read 1D Codes 1 20 To read and verify information ...

Page 33: ...ints of the line segment Math Logic Tools Math To create a mathematical formula to process tool and job data using standard mathematical functions operations logic statistics and trigonometry using the Expression editor Logic To create a logical formula of tool PASS and FAIL signals using the Expression editor Trend To report maximum minimum average sample and standard deviation statistics for loc...

Page 34: ...s whether or not there are deviations such as defects or gaps Edge Width To measure and verify that the thickness of a pair of edge is within tolerance Bead Finder To detect a bead feature defined by a pair of edges regardless of shape by detecting the center of the bead and creating a region that can be used to inspect the width of the bead Bead Tracker To inspect the location shape and width of ...

Page 35: ...uration as above can be applied when configuring settings for CC Link IE Field Network Basic connection and SLMP scanner connection in In Sight Explorer 24 VDC power supply 9 USB cable 3 Engineering tool Profile 4 Vision sensor setup tool 2 Programmable controller 8 Ethernet cable 6 Breakout cable 100 V power supply 7 Switching hub 1 Vision sensor 8 Ethernet cable 5 Ethernet cable COGNEX product ...

Page 36: ... figure shows the system configuration for I O connection 100 V power supply 9 USB cable 3 Engineering tool 4 Vision sensor setup tool 2 Programmable controller 8 Ethernet cable 6 Breakout cable 7 Switching hub 1 Vision sensor 5 Ethernet cable COGNEX product 24 VDC power supply ...

Page 37: ...lowing figure shows the system configuration for I O connection using a CIO MICRO I O module 10 I O wire 11 I O module 9 USB cable 3 Engineering tool 4 Vision sensor setup tool 2 Programmable controller 8 Ethernet cable 8 Ethernet cable 12 I O module cable 100 V power supply 7 Switching hub 1 Vision sensor 5 Ethernet cable COGNEX product 24 VDC power supply ...

Page 38: ...e shows the system configuration for I O connection using a CIO 1400 I O module 100 V power supply 10 I O wire 11 I O module 9 USB cable 3 Engineering tool 4 Vision sensor setup tool 2 Programmable controller 8 Ethernet cable 12 I O module cable 7 Switching hub 1 Vision sensor 5 Ethernet cable COGNEX product 24 VDC power supply ...

Page 39: ...lable CPU modules 3 Engineering tool profile 1 Required for setting a programmable controller Page 38 Configuration tools 4 Vision sensor setup tool Required for setting a vision sensor 5 Ethernet cable COGNEX product Required for setting a vision sensor from a personal computer Page 48 Cables 6 Breakout cable Required for supplying power 7 Switching hub Commercial product 8 Ethernet cable Commerc...

Page 40: ...dule Version RnCPU RnENCPU The firmware version is 28 or later FX5CPU The firmware version is 1 040 or later High speed universal model QCPU universal model process CPU The first five digits of the serial number are 19042 or higher Built in Ethernet port LCPU The first five digits of the serial number are 18112 or higher Engineering tool Version GX Works3 1 035M or later GX Works2 1 565P or later ...

Page 41: ...ision sensor VS70 are as follows Lenses light covers and lights The lenses light covers and lights that are available for a vision sensor VS70 are as follows Product name Model COGNEX model Reference Ethernet cable CCB 84901 2001 xx CCB 84901 2002 xx Page 48 Cables Breakout cable CCBL 05 01 CCB PWRIO xx CCB PWRIO xxR Product name Model COGNEX model Reference Lens light cover with LED illumination ...

Page 42: ...mount lenses and lens cover accessories C mount lenses and illumination accessories Page 43 C mount lenses and illumination accessories S mount M12 manual focus accessories Page 44 S mount M12 manual focus accessories DataMan lenses light covers with LED illuminations and lights Page 45 DataMan lenses light covers with LED illuminations and lights High powered integrated lights Page 46 High powere...

Page 43: ...l Remarks Autofocus module ISAF 7000 8MM 8 mm F2 2 lens ISAF 7000 8MM ME 8 mm F2 2 lens A Japanese manual is included S mount M12 lens LM12 06 01 6 mm F2 fixed aperture lens LM12 08 01 F2 2 8 mm F2 2 fixed aperture lens LM12 12 01 F2 3 12 mm F2 3 fixed aperture lens LM12 16 01 16 mm F2 5 fixed aperture lens LM12 25 01 25 mm F2 fixed aperture lens Light cover set including illumination with LED rin...

Page 44: ... EX can be used with the C mount lenses in the table above If a different lens is used the following restrictions apply When using the standard lens cover COV 7000 CMNT the maximum lens length is 41 mm with a bandpass filter the maximum lens body diameter is 36 5 mm and the maximum diameter including locking screws is 47 mm When using the extended lens cover COV 7000 CMNT EX the maximum lens lengt...

Page 45: ...e attachment procedure of a C mount lens and an illumination accessory refer to the following section Page 58 Attachment of a C mount lens and an illumination accessory Product name Model COGNEX model Remarks C mount lens LFC 9F1B 9 mm F1 4 aperture lens LFC 12 5F 12 5 mm F1 4 aperture lens LFC 16F1 16 mm F1 4 aperture lens LFC 25F1 25 mm F1 4 aperture lens LFC 35F1 35 mm F1 6 aperture lens LFC 50...

Page 46: ... 5 5 mm or greater At close up the back focal length of the lens cannot be greater than 13 mm For the attachment procedure of an S mount M12 manual focus accessory refer to the following section Page 64 Attachment of an S mount M12 manual focus lens Product name Model COGNEX model Remarks S mount M12 lens LM12 06 01 6 mm F2 fixed aperture lens LM12 08 01 F2 2 8 mm F2 2 fixed aperture lens LM12 12 ...

Page 47: ...nual focus lenses and provides IP65 rating Page 44 S mount M12 manual focus accessories Product name Model COGNEX model Remarks S mount M12 lens DM300 LENS 10 10 3 mm S mount M12 lens kit DM300 LENS 10 IR 10 3 mm S mount M12 lens kit for infrared light DM300 LENS 16 16 mm S mount M12 lens kit DM300 LENS 25 1 25 mm S mount M12 lens kit Extension kit DM300 EXT Clear cover DM300 CLCOV Light cover wit...

Page 48: ...high powered integrated light When a spacer is used the field of view will be limited for wide angled lenses A ferrite clamp on core Fair Rite 0431167281 manufactured by Mouser Electronics must be attached to an external light cable to prevent noise Product name Model COGNEX model Remarks High powered integrated light DM30X HPIA 625 Red narrow DM30X HPIA 625 W Red wide DM30X HPIA 625P Red narrow w...

Page 49: ...of the vision sensor or connect the power cable IVSL 5PM12 5 to connect the light to the separate power supply When using an external light whose product ID is IVSL LX520 xxx the light must be powered externally by a separate power supply Connect the control cable CCB FOV25 MAL 012 to the LIGHT connector of the vision sensor or connect the power cable IVSL 5PM12 5 to connect the light to the separ...

Page 50: ... m M12 connector RJ 45 connector straight CCB 84901 2002 02 Cable length 2 m M12 connector RJ 45 connector right angle CCB 84901 2002 05 Cable length 5 m M12 connector RJ 45 connector right angle CCB 84901 2002 10 Cable length 10 m M12 connector RJ 45 connector right angle Breakout cable CCBL 05 01 Cable length 5 m straight CCB PWRIO 05 Cable length 5 m straight CCB PWRIO 10 Cable length 10 m stra...

Page 51: ... Items 49 5 I O modules The I O modules that are available for a vision sensor VS70 are as follows For the connection method refer to the following section Page 69 Connection of an I O Module Product name Model COGNEX model Remarks I O module CIO MICRO CIO 1400 ...

Page 52: ...sensor to a fixture that is electrically grounded or by connecting a wire from the vision sensor s fixture to frame ground or Earth ground When a ground wire is used it should be attached to one of the four mounting points on the back plate of the vision sensor Do not attach it to the mounting point on the front of the vision sensor Operating procedure 1 Align the holes on the mounting surface wit...

Page 53: ...d surface A connector protrudes from the underside of the light housing To prevent damage it is recommended the light housing not be removed from the box until ready to be assembled Wear gloves when attaching a filter to prevent leaving fingerprints on the surface of the filter The light cover set including illumination with LED ring light is sold separately The illumination in the light cover set...

Page 54: ...er TOP on the spacer to place it in the same direction as the figure below 5 Check that the gasket is located under the spacer 6 Insert four M3 6 mm screws and tighten them using a 2 mm hex wrench in the order of one to four shown in the following figure The maximum tightening torque is 0 34 N m 7 Place an autofocus module on the vision sensor TOP 1 3 4 2 ...

Page 55: ...ng a torque screwdriver with a 1 5 mm hex torque bit capable of reaching 15 mm into a 2 5 mm diameter hole 10 Check that the gasket is located on the spacer and place the light housing When placing the light housing check the position of the character TOP on the light housing to place it in the same direction as the following figure 11 Insert captive screws into the four captive screw access holes...

Page 56: ...cribed place 14 Check that the filter retention tabs are flush with the top surface of the filter 15 Tilt the light baffle toward the light housing and maneuver the light baffle under the LED ring light in order from the bottom Light baffles are designed to fit the structure of LED ring lights When placing the light baffle check the position of the character TOP on the light baffle to place it in ...

Page 57: ...es on the light housing 17 Place a light cover on the light housing 18 Align the central clear region of the light cover with the light baffle edges 19 Insert four M3 12 mm screws and tighten them using a 2 mm hex wrench in the order of one to four shown in the following figure The maximum tightening torque is 0 31 N m 1 3 4 2 ...

Page 58: ...owing the procedure below Operating procedure 1 Remove the rubber faceplate covering the image sensor window 2 Remove the protective film covering the threaded lens opening if present 3 Place a lens cover adapter on the faceplate of the vision sensor and insert four adapter screws and tighten The maximum tightening torque is 0 26 N m 4 Thread a lens into the vision sensor ...

Page 59: ... the C mount lens start In Sight Explorer and turn the focus ring while checking the focus For details on the adjustment of focus refer to the help of In Sight Explorer 6 Attach the standard lens cover or extended lens cover to the vision sensor 7 Turn the lens cover clockwise until it locks ...

Page 60: ...des from the underside of the light housing To prevent damage it is recommended the light housing not be removed from the box until ready to be assembled Wear gloves when attaching a filter to prevent leaving fingerprints on the surface of the filter When removing a PCB from a vision sensor refer to the following section to safely remove the PCB and avoid damage to the vision sensor Page 91 Remova...

Page 61: ...haracter TOP on the spacer to place it in the same direction as the figure below 5 Check that the gasket is located under the spacer 6 Insert four M3 6 mm screws and tighten them using a 2 mm hex wrench in the order of one to four shown in the following figure The maximum tightening torque is 0 34 N m 7 Thread a lens into the vision sensor TOP 1 3 4 2 ...

Page 62: ...cus ring while checking the focus For details on the adjustment of focus refer to the help of In Sight Explorer 9 Check that the gasket is located on the spacer and place the light housing When placing the light housing check the position of the character TOP on the light housing to place it in the same direction as the following figure TOP ...

Page 63: ...llowing figure The maximum tightening torque is 0 34 N m When a different LED color is required refer to the following section Page 80 Replacement of an LED Ring Light 11 When using a bandpass filter insert the filter in the light baffle so that it s held in place between the light baffle s filter tabs 12 Push the filter down and snap it into the prescribed place 13 Check that the filter retention...

Page 64: ...he LED ring light in order from the bottom Light baffles are designed to fit the structure of LED ring lights When placing the light baffle check the position of the character TOP on the light baffle to place it in the same direction as the following figure 15 Compress the light baffle to key the captive screw access holes on the light housing TOP ...

Page 65: ...er on the light housing 17 Align the central clear region of the light cover with the light baffle edges 18 Insert four M3 12 mm screws and tighten them using a 2 mm hex wrench in the order of one to four shown in the following figure The maximum tightening torque is 0 31 N m 1 3 4 2 ...

Page 66: ...ow Operating procedure 1 Remove the rubber faceplate covering the image sensor window 2 Remove the protective film covering the threaded lens opening if present 3 Place an S mount adapter over the image sensor window 4 Place the In Sight end of the adapter tool on the S mount adapter and turn clockwise until tight 5 Remove the adapter tool and turn a lens clockwise to tighten ...

Page 67: ...d turn the focus ring while checking the focus For details on the adjustment of focus refer to the help of In Sight Explorer 7 Push a rubber lens locking cone onto the M12 lens and fix to the place around the nose of the lens Avoid rotating the M12 lens 8 When using a lens cover accessory attach a lens cover to the vision sensor ...

Page 68: ... Vision Sensor Do not force the connections or damage may occur 6 5 Connection of an Ethernet Cable This section shows the procedure for connecting an Ethernet cable Operating procedure 1 Connect the Ethernet cable s M12 connector to the vision sensor s Ethernet connector 2 Connect the Ethernet cable s RJ 45 connector to the switching hub or personal computer as applicable Precautions The cable is...

Page 69: ...rminals on the power supply 4 Connect the power and I O Breakout cable s M12 connector to the vision sensor s PWR connector 5 Turn ON the 24 V DC power supply Precautions To reduce emissions connect the far end of the breakout cable shield to frame ground Before wiring I O wires to an I O device or adjusting the connected wires turn OFF the power of the vision sensor Cut unused wires or protect th...

Page 70: ...ource type Trigger Orange General purpose input 1 Violet High speed output 0 Blue High speed output 1 Grey High speed output 2 Yellow High speed output 3 White Brown Input common White Violet Output common Green 24 VDC Red GND Black Breakout cable 24 VDC power supply Trigger Orange General purpose input 1 Violet High speed output 0 Blue High speed output 1 Grey High speed output 2 Yellow High spee...

Page 71: ...ation with a vision sensor or an I O module is successfully established 4 PoE STATUS LED Unsupported 5 PoE port Connects the I O module to a vision sensor with an Ethernet 6 PoE port LED Indicates the network connection status to a vision sensor Flashing green Linking up Flashing orange Data linking OFF Linking down 7 LAN port Connects the I O module to an Ethernet network 8 LAN port LED Indicates...

Page 72: ... 7 Connection of an I O Module High speed output 0 and High speed output 1 can be set as sink or source current up to 50 mA The general purpose output can be set as sink or source current up to 100 mA that can be set by the user ...

Page 73: ... on the I O module 3 Connect the 24 V DC power supply to the 24 V DC positive and negative terminals on the I O module 4 Using a screwdriver tighten the screws and fix the lead wires on the terminal block The maximum tightening torque is 0 1921N m Precautions Do not connect an I O module to a power supply other than 24 V DC Additionally do not connect the 24 V DC power supply to any terminal other...

Page 74: ... module LAN port to a programmable controller Operating procedure 1 Connect a LAN cable RJ 45 connector to the LAN port on an I O module 2 Connect the other end of the LAN cable to a switching hub router or a programmable controller Connecting an Ethernet cable to a vision sensor Operating procedure 1 Connect the Ethernet cable s M12 connector to the vision sensor s ENET connector 2 Connect the Et...

Page 75: ...positive negative common shared type Output module source type 24 VDC power supply High speed output 1 High speed output 0 High speed output common 24 VDC 24 VDC GND General purpose input 0 Input common General purpose output 1 General purpose output 0 Output common Trigger 24 VDC power supply High speed output 1 High speed output 0 High speed output common Trigger 24 VDC GND GND General purpose i...

Page 76: ...icator Description 1 COMM OK LED Indicates the communication status of the I O module Flashing Flashes until the communication is established ON yellow Connected successfully OFF Not connected 2 MODULE OK LED Indicates the status of the I O module ON yellow Communication preparation completed OFF Communication preparation not completed 3 I Os and trigger status LEDs Turns ON in yellow while each I...

Page 77: ... 24 V DC positive and negative terminals on the I O module 4 Using a screwdriver tighten the screws and fix the lead wires on the terminal block The maximum tightening torque is 0 40N m Precautions Do not connect an I O module to a power supply other than 24 V DC Additionally do not connect the 24 V DC power supply to any terminal other than the 24 V DC positive and negative terminals Failure to d...

Page 78: ...al block 4 Connect the other end of the cable to the relevant I O device 5 Using a screwdriver tighten the screws and fix the lead wires on the I O terminals of the terminal block The maximum tightening torque is 0 40 N m Connecting an I O module cable to a vision sensor Operating procedure 1 Connect the M12 connector of the I O module cable to the vision sensor s PWR connector 2 Connect the DB15 ...

Page 79: ... type Input module positive negative common shared type Output module source type 24 VDC power supply High speed output 1 High speed output 0 24 VDC Trigger 24 VDC GND General purpose input 1 Input common General purpose output 3 General purpose output 2 Output common 24 VDC power supply Trigger 24 VDC GND GND General purpose input 1 Input common General purpose output 3 General purpose output 2 G...

Page 80: ...fixture to frame ground or Earth ground When a ground wire is used it should be attached to one of the four mounting points on the back plate of the vision sensor Do not attach it to the mounting point on the front of the vision sensor When attaching a mounting bracket to a vision sensor use M3 screws supplied with the mounting bracket kit When using 1 4 20 screw holes or M6 screw holes on the mou...

Page 81: ...tic discharge ESD dust and other hazards Observe electro static discharge ESD precautions when inserting or removing an SD card or other accessories Operating procedure 1 Turn OFF the power of the vision sensor 2 Remove the screws in the SD memory card cover to open the SD memory card slot 3 Remove the SD memory card from the SD memory card slot 4 Insert a new SD memory card into the SD memory car...

Page 82: ...ched LED ring light by following the procedure below Precautions Before attaching or removing an LED ring light be sure to turn the power of the vision sensor OFF Failure to do so may result in damage to the vision sensor and or the LED ring light Operating procedure 1 Turn OFF the power of the vision sensor 2 Using a 2 mm hex wrench remove the four M3 12 mm screws from the front cover 3 Remove th...

Page 83: ... the LED ring light The screw holes are indicated by triangle symbols 6 Remove the LED ring light from the light housing 7 Place a new LED ring light inside the light housing When placing the LED ring light check the position of the character TOP on the LED ring light to place it in the same direction as the following figure TOP ...

Page 84: ...in the following figure The maximum tightening torque is 0 34 N m 9 Tilt the light baffle toward the light housing and maneuver the light baffle under the LED ring light in order from the bottom Light baffles are designed to fit the structure of LED ring lights When placing the light baffle check the position of the character TOP on the light baffle to place it in the same direction as the followi...

Page 85: ...les on the light housing 11 Place a light cover on the light housing 12 Align the central clear region of the light cover with the light baffle edges 13 Insert four M3 12 mm screws and tighten them using a 2 mm hex wrench in the order of one to four shown in the following figure The maximum tightening torque is 0 31 N m 1 3 4 2 ...

Page 86: ...in damage to the vision sensor and or the autofocus accessories A connector protrudes from the underside of the light housing and can be damaged if placed on a hard surface Operating procedure 1 When an autofocus module is already attached to a vision sensor connect the vision sensor to In Sight Explorer and reset the focus position to 0 For details on the adjustment of focus refer to the help of ...

Page 87: ...ens 85 6 5 Remove the keyed light baffle 6 Using a 2 mm hex wench loosen the four captive screws to remove the light housing 7 Using a 1 5 mm hex wrench loosen the three captive screws in the autofocus module to remove the autofocus module from the vision sensor ...

Page 88: ...ed against the lens The M12 lens is held in place with a blue threaded lens nut on the underside of the autofocus module 9 Holding the lens tool in place remove the blue lens nut from the lens 10 Remove the M12 lens from the autofocus module 11 Remove the black lens nut from the M12 lens 12 Insert the black lens nut on the new M12 lens until snug ...

Page 89: ...tool directly on the lens with the padded end of the tool pressed against the lens With the chamfer side of the blue lens nut facing the module insert the blue lens nut and fingertighten until snug 16 Place an autofocus module on the vision sensor When placing the autofocus module check the position of two alignment pins on the bottom of the autofocus module to place it in the same direction as th...

Page 90: ...o a 2 5 mm diameter hole 19 Check that the gasket is located on the spacer and place the light housing When placing the light housing check the position of the character TOP on the light housing to place it in the same direction as the following figure 20 Insert captive screws into the four captive screw access holes near the white circles on the LED ring light and tighten them using a 2 mm hex wr...

Page 91: ...er the LED ring light in order from the bottom Light baffles are designed to fit the structure of LED ring lights When placing the light baffle check the position of the character TOP on the light baffle to place it in the same direction as the following figure 22 Compress the light baffle to key the captive screw access holes on the light housing TOP ...

Page 92: ...over on the light housing 24 Align the central clear region of the light cover with the light baffle edges 25 Insert four M3 12 mm screws and tighten them using a 2 mm hex wrench in the order of one to four shown in the following figure The maximum tightening torque is 0 31 N m 1 3 4 2 ...

Page 93: ...he vision sensor and or the PCB Operating procedure 1 Turn OFF the power of the vision sensor 2 Remove the light housing For the removal procedure refer to the steps from 1 to 6 in the following section Page 84 Replacement of an M12 Autofocus Lens 3 Remove the four M3 6 mm spacer screws using a 2 mm hex wrench first then remove the spacer 4 Place an insulated IC extractor tool DIP IC Extractor und...

Page 94: ... 12 Removal of a PCB 5 Once the extractor is engaged under the edges of the PCB gently pull upward to disengage the PCB from the internal connector and remove the PCB 6 Check the removal process did not damage mating components ...

Page 95: ... with an engineering tool a profile of the vision sensor needs to be registered to the engineering tool A profile is data that stores information of a connected device such as a model name By registering the profile to an engineering tool vision sensors are added to Module List in the Ethernet Configuration window and the CC Link IEF Basic Configuration window For details on how to register profil...

Page 96: ...94 7 INSTALLATION 7 2 Registration of a Profile MEMO ...

Page 97: ...sive solvents including lye methyl ethyl ketone MEK or gasoline It may cause a failure 8 2 Clean an Image Sensor Window To remove dust from the outside of the image sensor window use a pressurized air duster The air must be free of oil moisture or other contaminants that could remain on the lens cover These substances could remain on the glass and possibly degrade the image Do not touch the glass ...

Page 98: ...96 8 MAINTENANCE AND INSPECTION 8 2 Clean an Image Sensor Window MEMO ...

Page 99: ...9 TROUBLESHOOTING 97 9 9 TROUBLESHOOTING If an error occurred while using a vision sensor check the troubleshooting in the help of In Sight Explorer and take corrective action ...

Page 100: ...98 9 TROUBLESHOOTING MEMO ...

Page 101: ...erference This section describes the precautions for machinery constructed with the MELSENSOR VS70 models to comply with the EMC Directive These precautions are based on the requirements of the EMC Directive and the harmonized standards However they do not guarantee that the entire machinery constructed according to the descriptions complies with the EMC Directive The manufacturer of the machinery...

Page 102: ...r lines and signal lines AC DC power I O power and AC I O unshielded lines 2kV DC I O analog and communication lines 1kV EN61000 4 5 Surge immunity Lightning surge is applied to power lines and signal lines AC power AC I O power and AC I O unshielded lines 2kV CM 1kV DM DC power and DC I O power lines 0 5kV CM 0 5kV DM DC I O AC I O shielded analog and communication lines 1kV CM EN61000 4 6 Conduc...

Page 103: ...n sensor dimensions The following figures show the dimensions of a vision sensor Unit mm 19 3 19 2 5 1 17 98 36 0 33 0 28 0 60 5 2X M4 4 5 58 5 38 5 17 3 8 8 4X M3X0 5 3 5 17 3 90 0 73 0 35 7 77 5 11 8 OPTICAL AXIS OPTICAL AXIS OPTICAL AXIS OPTICAL AXIS OPTICAL AXIS OPTICAL PLANE ...

Page 104: ...nsions of a vision sensor when the illumination accessories in the light cover set including illumination with LED ring light are attached Unit mm 8 8 19 3 38 5 58 5 17 3 17 3 88 9 5 1 19 2 77 5 90 0 73 0 11 8 37 4 17 98 44 45 97 2 77 4 74 8 4X M3X0 5 3 5 OPTICAL AXIS OPTICAL AXIS OPTICAL AXIS OPTICAL AXIS OPTICAL PLANE OPTICAL AXIS ...

Page 105: ... following figures show the dimensions of a vision sensor when the standard lens cover COV 7000 CMNT is attached Unit mm 5 1 17 98 19 3 19 2 73 0 81 7 77 5 90 0 11 8 8 8 17 3 38 5 17 3 58 5 60 5 2X M4 4 5 33 0 36 0 28 0 4X M3X0 5 3 5 OPTICAL AXIS OPTICAL AXIS OPTICAL AXIS OPTICAL AXIS OPTICAL AXIS OPTICAL PLANE ...

Page 106: ...following figures show the dimensions of a vision sensor when the extended lens cover COV 7000 CMNT EX is attached Unit mm 19 3 19 2 5 1 17 98 58 5 38 5 17 3 17 3 8 8 60 5 28 0 33 0 36 0 2X M4 4 5 73 0 11 8 102 7 90 0 77 5 4X M3X0 5 3 5 OPTICAL AXIS OPTICAL AXIS OPTICAL AXIS OPTICAL AXIS OPTICAL AXIS OPTICAL PLANE ...

Page 107: ...ions 105 A C mount lens clearance dimensions The following figure shows the dimensions of the clearance for a C mount lens Unit mm 22 6 14 75 5 25 6 5 MAX THREAD LENGTH MAX MAX BACK FOCUS LENGTH UNLESS DIAMETER IS SMALLER THAN 14 75 ...

Page 108: ... 2 Section 5 3 Section 5 5 Section 5 6 Section 6 3 Section 6 10 Section 6 11 Section 6 12 Appendix 1 March 2019 SH NA 081889ENG C Added or modified parts TERMS Section 3 2 Section 4 1 Section 4 3 Appendix 1 This manual confers no industrial property rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving ...

Page 109: ...been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fir...

Page 110: ...ions VisionPro VisionView The following are registered trademarks of Cognex Corporation The Cognex logo 1DMax 3D Locate 3DMax BGAII CheckPoint Cognex VSoC CVC 1000 FFD iLearn In Sight design insignia with cross hairs In Sight 2000 InspectEdge Inspection Designer MVS NotchMax OCRMax PatMax RedLine ProofRead SmartSync ProfilePlus SmartDisplay SmartSystem SMD4 VisiFlex Xpand The company names system ...

Page 111: ......

Page 112: ...ubject to change without notice When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN ...

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