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4. Additional Instructions

Also the following points must be noted to prevent an accidental failure, injury,
electric shock, etc.

This section is specifically about safety matters

Do not attempt to install, operate, maintain or inspect the inverter until you
have read through this Installation Guideline and appended documents
carefully and can use the equipment correctly. Do not use the inverter until
you have a full knowledge of the equipment, safety information and
instructions. In this Installation Guideline, the safety instruction levels are
classified into "WARNING" and "CAUTION".

Incorrect handling may cause hazardous conditions,
resulting in death or severe injury.
Incorrect handling may cause hazardous conditions, 
resulting in medium or slight injury, or may cause 
only material damage.

The 

level may even lead to a serious consequence according

to conditions. Both instruction levels must be followed because these are
important to personal safety.

1. Electric Shock Prevention

While power is on or when the inverter is running, do not open the front
cover. Otherwise you may get an electric shock.

Do not run the inverter with the front cover removed. Otherwise, you may
access the exposed high-voltage terminals or the charging part of the
circuitry and get an electric shock.

Even if power is off, do not remove the front cover except for wiring or periodic
inspection.You may access the charged inverter circuits and get an electric shock.

Before wiring, inspection or switching EMC filter ON/OFF connector,
power must be switched OFF. To confirm that, LED indication of the
operation panel must be checked. (It must be OFF.) Any person who is
involved in wiring, inspection or switching EMC filter ON/OFF connector
shall wait for at least 10 minutes after the power supply has been switched
OFF and check that there are no residual voltage using a tester or the like.
The capacitor is charged with high voltage for some time after power OFF,
and it is dangerous.

This inverter must be grounded. Grounding must conform to the
requirements of national and local safety regulations and electrical code
(NEC section 250, IEC 536 class 1 and other applicable standards).
A neutral-point grounded power supply for 400V class inverter in
compliance with EN standard must be used.

Any person who is involved in wiring or inspection of this equipment shall
be fully competent to do the work.

The inverter must be installed before wiring. Otherwise you may get an
electric shock or be injured.

Setting dial and key operations must be performed with dry hands to
prevent an electric shock. Otherwise you may get an electric shock.

Do not subject the cables to scratches, excessive stress, heavy loads or
pinching. Otherwise you may get an electric shock.

Do not replace the cooling fan while power is on. It is dangerous to replace
the cooling fan while power is on.

Do not touch the printed circuit board with wet hands. You may get an
electric shock.

When measuring the main circuit capacitor capacity (

Pr. 259 Main circuit

capacitor life measuring

 = "1"), the DC voltage is applied to the motor for 1s

at powering off. Never touch the motor terminal, etc. right after powering
off to prevent an electric shock.

2. Fire Prevention

Inverter must be installed on a nonflammable wall without holes (so that
nobody touches the inverter heatsink on the rear side, etc.). Mounting it to
or near flammable material can cause a fire.

If the inverter has become faulty, the inverter power must be switched
OFF. A continuous flow of large current could cause a fire.

Do not connect a resistor directly to the DC terminals P/+ and N/-. Doing
so could cause a fire.

3. Injury Prevention

The voltage applied to each terminal must be the ones specified in the
Instruction Manual. Otherwise burst, damage, etc. may occur.

The cables must be connected to the correct terminals. Otherwise burst, 
damage, etc. may occur.

Polarity must be correct. Otherwise burst, damage, etc. may occur.

While power is ON or for some time after power-OFF, do not touch the
inverter since the inverter will be extremely hot. Doing so can cause burns.

WARNING

CAUTION

CAUTION

WARNING

CAUTION

CAUTION

(1) Transportation and installation

The product must be transported in correct method that corresponds to
the weight.  Failure to do so may lead to injuries. 

Do not stack the boxes containing inverters higher than the number
recommended.

The product must be installed to the position where withstands the weight
of the product according to the information in the Instruction Manual.

Do not install or operate the inverter if it is damaged or has parts missing.
This can result in breakdowns.

When carrying the inverter, do not hold it by the front cover or setting dial;
it may fall off or fail.

Do not stand or rest heavy objects on the product.

The inverter mounting orientation must be correct.

Foreign conductive bodies must be prevented to enter the inverter. That
includes screws and metal fragments or other flammable substance such
as oil.

As the inverter is a precision instrument, do not drop or subject it to
impact.

The inverter must be used under the following environment: Otherwise the 
inverter may be damaged.

*1  Temperature applicable for a  short time, e.g. in transit.
*2  2.9m/s

2

 or less for the FR-F740-04320 or more.

(2) Wiring

Do not install a power factor correction capacitor or surge suppressor on
the inverter output side. These devices on the inverter output side may be
overheated or burn out.

The connection orientation of the output cables U, V, W to the motor will
affect the direction of rotation of the motor.

(3) Test operation and adjustment

Before starting operation, each parameter must be confirmed and
adjusted. A failure to do so may cause some machines to make
unexpected motions.

(4) Operation

Any person must stay away from the equipment when the retry function is
set as it will restart suddenly after trip.

Since pressing 

 key may not stop output depending on the function

setting status, separate circuit and switch that make an emergency stop
(power OFF, mechanical brake operation for emergency stop, etc.) must
be provided.

OFF status of the start signal must be confirmed before resetting the
inverter fault. Resetting inverter alarm with the start signal ON restarts the
motor suddenly.

The inverter must be used for three-phase induction motors.
Connection of any other electrical equipment to the inverter output may
damage the equipment.

Do not modify the equipment.

Do not perform parts removal which is not instructed in this manual. Doing
so may lead to fault or damage of the inverter.

CAUTION

En

vi

ro

nme

nt

Surrounding 

air  

temperature

LD

-10°C to +50°C(14°F to 122°F)(non-freezing)

SLD

(initial setting) -10°C to +40°C (14°F to 104°F)(non-freezing)

Ambient humidity

90% RH or less (non-condensing)

Storage temperature

-20°C to +65°C *1 (-4°F to 149°F)

Atmosphere

Indoors (free from corrosive gas, flammable gas, oil 

mist, dust and dirt)

Altitude, vibration

Maximum 1000m (3280.80feet) above sea level for 
standard operation.  After that derate by 3% for 
every extra 500m (1640.40feet) up to 2500m 
(8202feet) (92%) 5.9m/s

2

 or less at 10 to 55Hz 

(directions of X, Y, Z axes) *2

CAUTION

CAUTION

WARNING

Summary of Contents for FR-F720-00046

Page 1: ...THE SYSTEM WHICH USES THE INVERTER 12 PARAMETER LIST 13 TROUBLESHOOTING 19 Thank you for choosing this Mitsubishi Inverter Please read through this Installation Guideline and a CD ROM enclosed to operate this inverter correctly Do not use this product until you have a full knowledge of the equipment safety information and instructions Please forward this Installation Guideline and the CD ROM to th...

Page 2: ...r must be switched OFF A continuous flow of large current could cause a fire Do not connect a resistor directly to the DC terminals P and N Doing so could cause a fire 3 Injury Prevention The voltage applied to each terminal must be the ones specified in the Instruction Manual Otherwise burst damage etc may occur The cables must be connected to the correct terminals Otherwise burst damage etc may ...

Page 3: ...on to the inverter s brake function a holding device must be installed to ensure safety Before running an inverter which had been stored for a long period inspection and test operation must be performed For prevention of damage due to static electricity nearby metal must be touched before touching this product to eliminate static electricity from your body 5 Emergency stop A safety backup such as ...

Page 4: ...e FR F740 04320 or more CAUTION Install the inverter on a non combustible wall surface such as metal or concrete Mount the inverter on a strong surface securely and vertically with bolts Provide sufficient clearance distances away from other devices WARNING HEAT SINK SURFACE MAY BE HOT TO REDUCE RISK OF BURN DO NOT TOUCH FR F740 Inverter Model 00126 Rating plate Inverter model Input rating Output ...

Page 5: ...FR F720 00630 NA 300 11 81 285 11 22 190 7 48 FR F720 00770 NA 250 9 84 230 9 06 400 15 75 380 14 96 FR F720 00930 NA FR F720 01250 NA FR F720 01540 NA 325 12 8 270 10 63 550 21 65 530 20 87 195 7 68 FR F720 01870 NA 435 17 13 380 14 96 525 20 67 250 9 84 FR F720 02330 NA FR F720 03160 NA 465 18 31 400 15 75 740 29 13 715 28 15 360 14 17 FR F720 03800 NA FR F720 04750 NA W W1 W1 W1 W W1 W1 H1 H H1...

Page 6: ...8 270 10 63 550 21 65 530 20 87 195 7 68 FR F740 00930 NA 435 17 13 380 14 96 550 21 65 525 20 67 250 9 84 FR F740 01160 NA FR F740 01800 NA FR F740 02160 NA 465 18 31 400 15 75 620 24 41 595 23 43 300 11 81 FR F740 02600 NA FR F740 03250 NA 740 29 13 715 28 15 360 14 17 FR F740 03610 NA FR F740 04320 NA 498 19 6 200 7 87 1010 39 76 984 38 77 380 14 96 FR F740 04810 NA FR F740 05470 NA 680 26 77 3...

Page 7: ...o 10VDC 0 to 10VDC Analog signal output Frequency detection Open collector output common Sink source common Running Up to frequency Instantaneous power failure Overload Open collector output Terminal 4 input selection Current input selection Selection of automatic restart after instantaneous power failure Output stop Reset 3 AU terminal can be used as PTC input terminal Middle speed High speed Low...

Page 8: ... M4 Jumper Jumper Charge lamp Motor Power supply R L1 S L2 T L3 N P PR PX R1 L11 S1 L21 IM Screw size M5 Screw size M5 Jumper Jumper Charge lamp Motor Power supply Screw size of terminal R1 L11 S1 L21 PR and PX is M4 R1 L11 S1 L21 R L1 S L2 T L3 N P PR IM Screw size M4 Screw size M5 Screw size M5 Jumper Jumper Charge lamp Motor Power supply R L1 S L2 T L3 N P PR R1 L11 S1 L21 IM Screw size M4 Scre...

Page 9: ...C reactor R L1 S L2 T L3 N P PR PX R1 L11 S1 L21 IM Charge lamp Jumper Screw size M4 Screw size M4 Jumper Motor Power supply R L1 S L2 T L3 N P PR PX R1 L11 S1 L21 IM Screw size M4 Screw size M4 Jumper Jumper Charge lamp Motor Power supply R1 L11 S1 L21 R L1 S L2 T L3 N P PR Charge lamp Jumper Jumper Screw size M4 Screw size M5 Screw size M5 Power supply IM Motor R L1 S L2 T L3 N P PR R1 L11 S1 L2...

Page 10: ...es place wires on both sides of the conductor Refer to the drawing below For wiring use bolts nuts provided with the inverter IM Jumper Jumper Charge lamp Screw size M4 Power supply Motor R L1 S L2 T L3 N P R1 L11 S1 L21 Screw size 00770 M6 00930 01160 M8 Screw size 00770 M6 00930 01160 M8 IM R L1 S L2 T L3 N P R1 L11 S1 L21 DC reactor Screw size M10 Screw size M4 Power supply Motor Jumper Charge ...

Page 11: ...FR F720 03160 NA M12 M10 24 5 150 12 150 12 125 125 38 250 250 FR F720 03800 NA M12 M10 24 5 150 12 150 12 150 150 38 2 4 0 2 4 0 FR F720 04750 NA M12 M10 24 5 100 12 100 12 2 100 2 100 38 2 4 0 2 4 0 1 The recommended cable size is that of the cable e g HIV cable 600V class 2 vinyl insulated cable with continuous maximum permissible temperature of 75 C 167 F Assumes that the ambient temperature i...

Page 12: ... 10940 NA M12 M10 24 5 C2 200 C2 200 3 200 3 200 100 3 350 3 350 3 185 3 185 2 150 FR F740 12120 NA M12 M10 24 5 C2 200 C2 200 3 200 3 200 100 3 400 3 400 3 185 3 185 2 150 1 For the FR F740 01160 or less the recommended cable size is that of the cable e g HIV cable 600V class 2 vinyl insulated cable with continuous maximum permissible temperature of 75 C 167 F Assumes that the ambient temperature...

Page 13: ...lded or twisted cables for connection to the control circuit terminals and run them away from the main and power circuits including the 200V relay sequence circuit 6 Do not apply a voltage to the contact input terminals e g STF of the control circuit 7 Always apply a voltage to the fault output terminals A B C via a relay coil lamp etc Pr 72 PWM frequency selection setting carrier frequency FR F72...

Page 14: ...uced motor insulation resistance may damage the inverter modules Fully check the to ground insulation and phase to phase insulation of the inverter output side before power on Especially for an old motor or use in hostile atmosphere securely check the motor insulation resistance etc 10 Do not use the inverter input side magnetic contactor to start stop the inverter Always use the start signal ON O...

Page 15: ...t signal and actual operation check Check the motor running and motor current while the start signal is input to the inverter by comparing the start signal to the inverter and detected speed of the speed detector or detected current of the current detector Note that the motor current runs as the motor is running for the period until the motor stops since the inverter starts decelerating even if th...

Page 16: ...ection 0 1 1 15 Jog frequency 0 to 400Hz 5Hz 16 Jog acceleration deceleration time 0 to 3600 360s 0 5s 17 MRS input selection 0 2 0 18 High speed maximum frequency 120 to 400Hz 120 60Hz 1 19 Base frequency voltage 0 to 1000V 8888 9999 9999 20 Acceleration deceleration reference frequency 1 to 400Hz 60Hz 21 Acceleration deceleration time increments 0 1 0 22 Stall prevention operation level 0 to 120...

Page 17: ...0 0 71 Applied motor 0 1 2 20 0 72 PWM frequency selection 0 to 15 0 to 6 25 1 2 73 Analog input selection 0 to 7 10 to 17 1 74 Input filter time constant 0 to 8 1 75 Reset selection disconnected PU detection PU stop selection 0 to 3 14 to 17 100 to 103 114 to 117 4 14 76 Fault code output selection 0 1 2 0 77 Parameter write selection 0 1 2 0 78 Reverse rotation prevention selection 0 1 2 0 79 Op...

Page 18: ...o 120 120 Parameters Name Setting Range Initial Value 150 Output current detection level 0 to 120 110 151 Output current detection signal delay time 0 to 10s 0s 152 Zero current detection level 0 to 150 5 153 Zero current detection time 0 to 10s 0 5s 154 Voltage reduction selection during stall prevention operation 0 1 1 155 RT signal reflection time selection 0 10 0 156 Stall prevention operation...

Page 19: ...over 0 1 0 242 Terminal 1 added compensation amount terminal 2 0 to 100 100 Parameters Name Setting Range Initial Value 243 Terminal 1 added compensation amount terminal 4 0 to 100 75 244 Cooling fan operation selection 0 1 1 245 Rated slip 0 to 50 9999 9999 246 Slip compensation time constant 0 01 to 10s 0 5s 247 Constant power range slip compensation selection 0 9999 9999 250 Stop selection 0 to...

Page 20: ...imes 0 to 65535 0 564 Operating time carrying over times 0 to 65535 0 570 Multiple rating setting 0 1 0 571 Holding time at a start 0 0 to 10 0s 9999 9999 573 4mA input check selection 1 9999 9999 575 Output interruption detection time 0 to 3600s 9999 1s 576 Output interruption detection level 0 to 400Hz 0Hz 577 Output interruption cancel level 900 to 1100 1000 578 Auxiliary motor operation select...

Page 21: ...02 Terminal 2 frequency setting bias 0 to 300 0 125 903 Terminal 2 frequency setting gain frequency 0 to 400Hz 60Hz C4 903 Terminal 2 frequency setting gain 0 to 300 100 C5 904 Terminal 4 frequency setting bias frequency 0 to 400Hz 0Hz C6 904 Terminal 4 frequency setting bias 0 to 300 20 Parameters Name Setting Range Initial Value 126 905 Terminal 4 frequency setting gain frequency 0 to 400Hz 60Hz...

Page 22: ...ssage regarding operational fault and setting fault by the operation panel FR DU07 and parameter unit FR PU07 FR PU04 is displayed The inverter does not trip 2 Warnings The inverter does not trip even when a warning is displayed However failure to take appropriate measures will lead to a fault 3 Alarm The inverter does not trip You can also output an alarm signal by making parameter setting 4 Faul...

Page 23: ...oad trip electronic thermal relay function E THM Motor overload trip electronic thermal relay function E FIN Fin overheat E IPF Instantaneous power failure E UVT Undervoltage to to Fault E ILF Input phase loss E OLT Stall prevention E GF Output side ground fault overcurrent E LF Output phase loss E OHT External thermal relay operation 2 E PTC PTC thermistor operation E OPT Option fault E OP1 Commu...

Page 24: ...s inverter conforms with the EMC Directive and affix the CE marking on the inverter y EMC Directive 2004 108 EC y Standard s EN61800 3 2004 Second environment PDS Category C3 Note First environment Environment including residential buildings Includes buildings directly connected without a transformer to the low voltage power supply network which supplies power to residential buildings Second envir...

Page 25: ...he power supply overvoltage category III usable with the earthed neutral system power supply 400V class only and pollution degree 2 or lower specified in IEC664 To use the inverter of 00770 or more IP00 under the conditions of pollution degree 2 install it in the enclosure of IP 2X or higher To use the inverter under the conditions of pollution degree 3 install it in the enclosure of IP54 or highe...

Page 26: ...ch installation Appendix 2 Instructions for UL and cUL Compliance FR F720 NA 00046 00077 00105 00167 00250 00340 00490 00630 00770 00930 01250 01540 01870 02330 Rated fuse voltage V 240V or more Fuse maximum allowable rating A Without power factor improving reactor 15 20 30 40 60 80 150 175 200 225 300 350 400 500 With power factor improving reactor 15 20 20 30 50 70 125 150 200 200 250 300 350 40...

Page 27: ...e to the inverter rated output current It is not the percentage to the motor rated current 3 When you set the electronic thermal relay function dedicated to the Mitsubishi constant torque motor this characteristic curve applies to operation at 6Hz or higher CAUTION Protective function by electronic thermal relay function is reset by inverter power reset and reset signal input Avoid unnecessary res...

Page 28: ...nication check time interval Voltage current input switch Nov 2007 IB NA 0600218ENG D Breaker selection when using the inverter as UL or cUL listed product Setting values 10 11 of Pr 495 Remote output selection Sep 2009 IB NA 0600218ENG E Pr 59 Remote function selection setting value 11 12 13 Pr 29 Acceleration deceleration pattern selection setting value 6 Pr 30 Regenerative function selection se...

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