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12

WIRING SPECIFICATIONS FOR 220-240 V 50 Hz
(INDOOR-OUTDOOR CONNECTING CABLE)

Cross section of cable

Round

Flat

Flat

Round

Wire size (mm

2

)

2.5

2.5

1.5

2.5

Number of wires

3

3

4

4

Polarity

Clockwise : S1-S2-S3

* Pay attention to stripe of yellow and green

Not applicable

(Because center wire has no cover finish)

From left to right : S1-Open-S2-S3

Clockwise : S1-S2-S3-Open

*Connect S1 and S3 to the opposite angle

L (m)*6

(30)

*2

Not applicable

*5

(18)

*3

(30)

*4

*1 : Power supply cords of appliances shall not be lighter than design 245 IEC or 227

IEC.

*2 : In case that cable with stripe of yellow and green is available.
*3 : In case of regular polarity connection (S1-S2-S3), wire size is 1.5 mm

2

.

*4 : In case of regular polarity connection (S1-S2-S3).
*5 : In the flat cables are connected as this picture, they can be used up to 30 m.

*6 : Mentioned cable length is just a reference value.

It may be different depending on the condition of installation, Humidity or materi-
als, etc.

S1

S2

S3

(3C Flat cable 

×

 2)

Be sure to connect the indoor-outdoor connecting cables directly to the units (no intermediate connections).
Intermediate connections can lead to communication errors if water enters the cables and causes insufficient insulation to ground or a poor electrical contact at the
intermediate connection point.
(If an intermediate connection is necessary, be sure to take measures to prevent water from entering the cables.)

7. Electrical work

8. Test run

8.1. Before test run

s

After completing installation and the wiring and piping of the indoor and
outdoor units, check for refrigerant leakage, looseness in the power supply
or control wiring, wrong polarity, and no disconnection of one phase in the
supply.

s

Use a 500-volt M-ohm tester to check that the resistance between the power
supply terminals and ground is at least 1 M

.

s

Do not carry out this test on the control wiring (low voltage circuit) termi-
nals.
 Warning:

Do not use the air conditioner if the insulation resistance is less than 1 M

.

Insulation resistance

After installation or after the power source to the unit has been cut for an extended
period, the insulation resistance will drop below 1 M

 due to refrigerant accumulat-

ing in the compressor. This is not a malfunction. Perform the following procedures.
1. Remove the wires from the compressor and measure the insulation resistance of

the compressor.

2. If the insulation resistance is below 1 M

, the compressor is faulty or the resist-

ance dropped due the accumulation of refrigerant in the compressor.

3. After connecting the wires to the compressor, the compressor will start to warm

up after power is supplied. After supplying power for the times indicated below,
measure the insulation resistance again.

The insulation resistance drops due to accumulation of refrigerant in the com-
pressor. The resistance will rise above 1 M

 after the compressor is warmed

up for two to three hours.
(The time necessary to warm up the compressor varies according to atmos-
pheric conditions and refrigerant accumulation.)

To operate the compressor with refrigerant accumulated in the compressor,
the compressor must be warmed up at least 12 hours to prevent breakdown.

4. If the insulation resistance rises above 1 M

, the compressor is not faulty.

 Caution:

The compressor will not operate unless the power supply phase connection
is correct.

• Turn on the power at least 12 hours before starting operation.

- Starting operation immediately after turning on the main power switch can result in

severe damage to internal parts. Keep the power switch turned on during the op-
erational season.

s

The followings must be checked as well.

• The outdoor unit is not faulty. LED1 and LED2 on the control board of the outdoor

unit flash when the outdoor unit is faulty.

• Both the gas and liquid stop valves are completely open.
• A protective sheet covers the surface of the DIP switch panel on the control board of

the outdoor unit. Remove the protective sheet to operate the DIP switches easily.

• Make sure that the all of the SW5 DIP switches for function changes on the control

board of the outdoor unit are set to OFF. If all of the SW5 switches are not set to
OFF, record the settings and then set all of the switches to OFF. Begin recovering
the refrigerant. After moving the unit to a new location and completing the test run,
set the SW5 switches to the previously recorded settings.

Summary of Contents for 250 YHA-A

Page 1: ...English INSTALLATION MANUAL For safe and correct use please read this installation manual thoroughly before installing the air conditioner unit Air Conditioners PUHZ RP200 250 YHA A FOR INSTALLER ...

Page 2: ... it with any other refrig erant and do not allow air to remain in the lines Air enclosed in the lines can cause pressure peaks resulting in a rupture and other hazards Use only accessories authorized by Mitsubishi Electric and ask a dealer or an authorized technician to install them If accessories are incorrectly in stalled water leakage electric shock or fire may result Do not alter the unit Cons...

Page 3: ... in the refrigeration oil oil deterioration may result Do not use refrigerant other than R410A refrigerant If another refrigerant is used the chlorine will cause the oil to deteriorate Use the following tools specifically designed for use with R410A refrigerant The following tools are necessary to use R410A refrigerant Contact your nearest dealer for any questions Tools for R410A Gauge manifold Fl...

Page 4: ...e overall height of the unit add the dimen sion shown as h in the drawing on the left to L1 and L2 on Table 2 Table 2 mm L1 L2 450 100 2 4 2 When installing multiple outdoor units Fig 2 8 When installing multiple units make sure to take into consideration factors such as providing enough space for people to pass through ample space between blocks of units and sufficient space for air flow as shown...

Page 5: ...openings at the base of the unit Note 1 Always use care when transporting a unit by forklift on rainy days as slip page can occur 2 Never use dangerous sudden movements such as accelerating or applying the brakes suddenly or turning the steering wheel quickly when transporting the unit by forklift 3 2 Transporting by pallet truck Fig 3 2 When using a pallet truck to transport the unit insert the f...

Page 6: ... stalled has sufficient strength If the surface is not strong enough the unit could fall over and cause damage or injury Make sure that the unit is installed so that it will be able to withstand earth quakes and strong winds Damage or injury could occur if the unit tips over due to an earthquake or strong wind Be sure to install the unit in a sturdy level surface to prevent rattling noises during ...

Page 7: ...ne foam insu lation materials specific gravity of 0 03 thickness of 9 mm or more Apply thin layer of refrigerant oil to pipe and joint seating surface before tightening flare nut A Use two wrenches to tighten piping connections B Use leak detector or soapy water to check for gas leaks after connections are com pleted Apply refrigerating machine oil over the entire flare seat surface C Do not apply...

Page 8: ...air from the refrigerant lines After the valve work is completed tighten the valve caps to the correct torque Valve size Tightening torque N m kgf cm Valve cap Service port cap 3 8 ø9 52 22 28 220 280 12 16 1 2 ø12 7 25 31 250 310 120 160 1 ø25 4 36 44 360 440 11 5 13 9 115 139 Failure to replace and tighten the caps may result in refrigerant leakage In addition do not damage the insides of the va...

Page 9: ... less 41 50 m and less 51 60 m and less 61 70 m and less 71 120 m and less 0 9 kg 1 8 kg 2 7 kg 3 6 kg 1 2 kg 2 4 kg 3 6 kg 4 8 kg Outdoor unit RP200 RP250 At time of shipping kg 10 5 10 5 No additional charge necessary Calculate the amount of additional refrigerant charge using formula provided below Main piping Liquid line size ø9 52 overall length 0 09 Gasline ø28 58 m 0 09 kg m Branch piping L...

Page 10: ...ner from the pipes The existing piping can be reused After flaring the pipes again connect the new air conditioner The existing pipes cannot be reused Use new pipes 5 Installing the refrigerant piping 5 8 For twin triple quadruple combination Fig 5 8 When this unit is used as a FREE COMPO MULTI unit install the refrigerant piping with the restrictions indicated in the drawing on the left In additi...

Page 11: ...ting cords shall not be lighter than polychloroprene sheathed flexible cord Design 245 IEC 57 3 Use an earth wire which is longer than the other cords so that it will not become disconnected when tension is applied The earth wire should also be thicker than the power supply cord so that it can stand any surge of electricity when trouble occurs 7 2 Field electrical wiring If the wiring connecting t...

Page 12: ...ended period the insulation resistance will drop below 1 MΩ due to refrigerant accumulat ing in the compressor This is not a malfunction Perform the following procedures 1 Remove the wires from the compressor and measure the insulation resistance of the compressor 2 If the insulation resistance is below 1 MΩ the compressor is faulty or the resist ance dropped due the accumulation of refrigerant in...

Page 13: ...W4 2 ON After performing the test run set SW4 1 to OFF After power is supplied a small clicking noise may be heard from the inside of the outdoor unit The electronic expansion valve is opening and closing The unit is not faulty A few seconds after the compressor starts a clanging noise may be heard from the inside of the outdoor unit The noise is coming from the check valve due to the small differ...

Page 14: ...ltaneous twin Refrigerant address 01 G Simultaneous triple Refrigerant address 02 ON OFF 3 4 5 6 E SW 1 3 6 ON OFF 3 4 5 6 F SW 1 3 6 ON OFF 3 4 5 6 G SW 1 3 6 Operation according to switch setting ON OFF Start Normal Clear Normal Settings for outdoor unit ad dresses 0 to 15 SW1 Function table SW1 Function 1 Compulsory de frosting 2 Error history clear 3 4 5 6 ON 1 2 3 4 5 6 OFF TB4 TB5 TB1 TB4 TB...

Page 15: ......

Page 16: ...ase be sure to put the contact address telephone number on this manual before handing it to the customer HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Printed in Japan BG79U638H03 ...

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