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3

1800

900

780

1. Safety precautions

1.3. Before electric work

 Caution:

• Be sure to install circuit breakers. If not installed, electric shock may result.
• For the power lines, use standard cables of sufficient capacity. Otherwise, a

short circuit, overheating, or fire may result.

• When installing the power lines, do not apply tension to the cables. If the

connections are loosened, the cables can snap or break and overheating or
fire may result.

1.4. Before starting the test run

 Caution:

• Before starting operation, check that all panels, guards and other protective

parts are correctly installed. Rotating, hot, or high voltage parts can cause
injuries.

• Do not touch any switch with wet hands. Electric shock may result.
• Do not touch the refrigerant pipes with bare hands during operation. The

refrigerant pipes are hot or cold depending on the condition of the flowing
refrigerant. If you touch the pipes, burns or frostbite may result.

• Be sure to ground the unit. Do not connect the ground wire to gas or water

pipes, lighting rods, or telephone grounding lines. If the unit is not properly
grounded, electric shock may result.

• Use circuit breakers (ground fault interrupter, isolating switch (+B fuse), and

molded case circuit breaker) with the specified capacity. If the circuit breaker
capacity is larger than the specified capacity, breakdown or fire may result.

• After stopping operation, be sure to wait at least five minutes before turning

off the main power switch. Otherwise, water leakage or breakdown may re-
sult.

1.5. Using R410A refrigerant air conditioners

 Caution:

• Use C1220 copper phosphorus, for copper and copper alloy seamless pipes,

to connect the refrigerant pipes. Make sure the insides of the pipes are clean
and do not contain any harmful contaminants such as sulfuric compounds,
oxidants, debris, or dust. Use pipes with the specified thickness. (Refer to
page 7) Note the following if reusing existing pipes that carried R22 refriger-
ant.

• Do not use OL material for the ø22.2 pipes.

- Replace the existing flare nuts and flare the flared sections again.
- Do not use thin pipes. (Refer to page 7)

• Store the pipes to be used during installation indoors and keep both ends of

the pipes sealed until just before brazing. (Leave elbow joints, etc. in their
packaging.) If dust, debris, or moisture enters the refrigerant lines, oil dete-
rioration or compressor breakdown may result.

• Use ester oil, ether oil, alkylbenzene oil (small amount) as the refrigeration oil

applied to the flared sections. If mineral oil is mixed in the refrigeration oil, oil
deterioration may result.

• Do not use refrigerant other than R410A refrigerant. If another refrigerant is

used, the chlorine will cause the oil to deteriorate.

• Use the following tools specifically designed for use with R410A refrigerant.

The following tools are necessary to use R410A refrigerant. Contact your
nearest dealer for any questions.

Tools (for R410A)

Gauge manifold

Flare tool

Charge hose

Size adjustment gauge

Gas leak detector

Vacuum pump adapter

Torque wrench

Electronic refrigerant charging scale

Safety charger

• Be sure to use the correct tools. If dust, debris, or moisture enters the refrig-

erant lines, refrigeration oil deterioration may result.

• Do not use a charging cylinder. If a charging cylinder is used, the composi-

tion of the refrigerant will change and the efficiency will be lowered.

1.6. Accessories of outdoor unit (Fig. 1-1)

The parts show in the left are the accessories of this unit, which are affixed to the
inside of the service panel.

1

Flange joint ...

×

1

2

Packing .........

×

1

2. Installation location

2.1. Refrigerant pipe (Fig. 2-1)

s

Check that the difference between the heights of the indoor and outdoor
units, the length of refrigerant pipe, and the number of bends in the pipe are
within the limits shown below.

Models

A

 Pipe size (mm)

B

 Pipe length

C

 Height

D

 Number of

Gas side Liquid side

 (one way)

difference

bends (one way)

RP200

ø25.4

ø9.52

Max. 80 m

Max. 40 m

Max. of 15

RP250

ø28.58

ø12.7

Max. 80 m

Max. 40 m

Max. of 15

• Height difference limitations are binding regardless of which unit, indoor or outdoor,

is positioned higher.

E

Indoor unit

F

Outdoor unit

2.2. Choosing the outdoor unit installation location

• Avoid locations exposed to direct sunlight or other sources of heat.
• Select a location from which noise emitted by the unit will not inconvenience

neighbors.

• Avoid locations where the unit will be exposed to strong winds.
• Select a location permitting easy wiring and pipe access to the power source and

indoor unit.

• Avoid locations where combustible gases may leak, be produced, flow, or accumulate.
• Note that water may drain from the unit during operation.
• Select a level location that can bear the weight and vibration of the unit.
• Avoid locations where the unit can be covered by snow. In areas where heavy snow

fall is anticipated, special precautions such as raising the installation location or
installing a hood on the air intake and air outlet must be taken to prevent the snow
from blocking the air intake or blowing directly against it. This can reduce the airflow
and a malfunction may result.

• Avoid locations exposed to oil, steam, or sulfuric gas.

2.3. Outline dimensions (Outdoor unit) (Fig. 2-2)

E

F

D

C

B

A

Fig. 2-1

Fig. 2-2

Fig. 1-1

1

2

(mm)

Summary of Contents for 250 YHA-A

Page 1: ...English INSTALLATION MANUAL For safe and correct use please read this installation manual thoroughly before installing the air conditioner unit Air Conditioners PUHZ RP200 250 YHA A FOR INSTALLER ...

Page 2: ... it with any other refrig erant and do not allow air to remain in the lines Air enclosed in the lines can cause pressure peaks resulting in a rupture and other hazards Use only accessories authorized by Mitsubishi Electric and ask a dealer or an authorized technician to install them If accessories are incorrectly in stalled water leakage electric shock or fire may result Do not alter the unit Cons...

Page 3: ... in the refrigeration oil oil deterioration may result Do not use refrigerant other than R410A refrigerant If another refrigerant is used the chlorine will cause the oil to deteriorate Use the following tools specifically designed for use with R410A refrigerant The following tools are necessary to use R410A refrigerant Contact your nearest dealer for any questions Tools for R410A Gauge manifold Fl...

Page 4: ...e overall height of the unit add the dimen sion shown as h in the drawing on the left to L1 and L2 on Table 2 Table 2 mm L1 L2 450 100 2 4 2 When installing multiple outdoor units Fig 2 8 When installing multiple units make sure to take into consideration factors such as providing enough space for people to pass through ample space between blocks of units and sufficient space for air flow as shown...

Page 5: ...openings at the base of the unit Note 1 Always use care when transporting a unit by forklift on rainy days as slip page can occur 2 Never use dangerous sudden movements such as accelerating or applying the brakes suddenly or turning the steering wheel quickly when transporting the unit by forklift 3 2 Transporting by pallet truck Fig 3 2 When using a pallet truck to transport the unit insert the f...

Page 6: ... stalled has sufficient strength If the surface is not strong enough the unit could fall over and cause damage or injury Make sure that the unit is installed so that it will be able to withstand earth quakes and strong winds Damage or injury could occur if the unit tips over due to an earthquake or strong wind Be sure to install the unit in a sturdy level surface to prevent rattling noises during ...

Page 7: ...ne foam insu lation materials specific gravity of 0 03 thickness of 9 mm or more Apply thin layer of refrigerant oil to pipe and joint seating surface before tightening flare nut A Use two wrenches to tighten piping connections B Use leak detector or soapy water to check for gas leaks after connections are com pleted Apply refrigerating machine oil over the entire flare seat surface C Do not apply...

Page 8: ...air from the refrigerant lines After the valve work is completed tighten the valve caps to the correct torque Valve size Tightening torque N m kgf cm Valve cap Service port cap 3 8 ø9 52 22 28 220 280 12 16 1 2 ø12 7 25 31 250 310 120 160 1 ø25 4 36 44 360 440 11 5 13 9 115 139 Failure to replace and tighten the caps may result in refrigerant leakage In addition do not damage the insides of the va...

Page 9: ... less 41 50 m and less 51 60 m and less 61 70 m and less 71 120 m and less 0 9 kg 1 8 kg 2 7 kg 3 6 kg 1 2 kg 2 4 kg 3 6 kg 4 8 kg Outdoor unit RP200 RP250 At time of shipping kg 10 5 10 5 No additional charge necessary Calculate the amount of additional refrigerant charge using formula provided below Main piping Liquid line size ø9 52 overall length 0 09 Gasline ø28 58 m 0 09 kg m Branch piping L...

Page 10: ...ner from the pipes The existing piping can be reused After flaring the pipes again connect the new air conditioner The existing pipes cannot be reused Use new pipes 5 Installing the refrigerant piping 5 8 For twin triple quadruple combination Fig 5 8 When this unit is used as a FREE COMPO MULTI unit install the refrigerant piping with the restrictions indicated in the drawing on the left In additi...

Page 11: ...ting cords shall not be lighter than polychloroprene sheathed flexible cord Design 245 IEC 57 3 Use an earth wire which is longer than the other cords so that it will not become disconnected when tension is applied The earth wire should also be thicker than the power supply cord so that it can stand any surge of electricity when trouble occurs 7 2 Field electrical wiring If the wiring connecting t...

Page 12: ...ended period the insulation resistance will drop below 1 MΩ due to refrigerant accumulat ing in the compressor This is not a malfunction Perform the following procedures 1 Remove the wires from the compressor and measure the insulation resistance of the compressor 2 If the insulation resistance is below 1 MΩ the compressor is faulty or the resist ance dropped due the accumulation of refrigerant in...

Page 13: ...W4 2 ON After performing the test run set SW4 1 to OFF After power is supplied a small clicking noise may be heard from the inside of the outdoor unit The electronic expansion valve is opening and closing The unit is not faulty A few seconds after the compressor starts a clanging noise may be heard from the inside of the outdoor unit The noise is coming from the check valve due to the small differ...

Page 14: ...ltaneous twin Refrigerant address 01 G Simultaneous triple Refrigerant address 02 ON OFF 3 4 5 6 E SW 1 3 6 ON OFF 3 4 5 6 F SW 1 3 6 ON OFF 3 4 5 6 G SW 1 3 6 Operation according to switch setting ON OFF Start Normal Clear Normal Settings for outdoor unit ad dresses 0 to 15 SW1 Function table SW1 Function 1 Compulsory de frosting 2 Error history clear 3 4 5 6 ON 1 2 3 4 5 6 OFF TB4 TB5 TB1 TB4 TB...

Page 15: ......

Page 16: ...ase be sure to put the contact address telephone number on this manual before handing it to the customer HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Printed in Japan BG79U638H03 ...

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