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e. Take the Boat Wires and fish them through the 1-¾"
hole that was cut in the Mounting Location. The wires
should pass from the back so that the newly trimmed
ends exit the front of the hole.
f.
The Boat Wires that were stripped will be covered with
a Ferrule (Items #20, 22, 24, 26, 28 or 30) to contain
the wire strands. Take two Ferrules and place one at the
end of each wire, encasing all of the wire strands.
h. Take one Splicer (Item #18) and place it on the end
of the Positive (+) Boat Wire. The Splicer is secured to
the Boat Wire over the Ferrule. Secure the Splicer by
tightening the Set Screw with the 3/16" Allen Wrench
(Item # 34) to 20 in-lbs.
ITEM(S) NEEDED
ITEM(S) NEEDED
#16 x 1
#16 x 1
#B x 1
#30 x 2
#24 x 2
#28 x 2
#22 x 2
#26 x 2
#20 x 2
#18 x 1
NOTICE:
The positive (+) and negative (-) wires on the
Plug Receptacle should have Ferrules already applied.
Boat
Boat
Wires
Wires
Boat
Boat
Wires
Wires
Boat
Boat
Wires
Wires
Boat
Boat
Wires
Wires
Mounting Location
Mounting Location
Mounting
Mounting
Location
Location
Mounting
Mounting
Location
Location
Mounting
Mounting
Location
Location
Shrink Tube
Shrink Tube
Shrink
Shrink
Tube
Tube
Shrink Tube
Shrink Tube
Shrink
Shrink
Tubes
Tubes
Splicer
Splicer
Splicers
Splicers
Ferrules
Ferrules
Positive (+)
Positive (+)
Boat Wire
Boat Wire
Positive (+)
Positive (+)
Wire (red)
Wire (red)
Negative (-)
Negative (-)
Boat Wire
Boat Wire
Negative (-)
Negative (-)
Wire (black)
Wire (black)
Negative (-)
Negative (-)
Wire (black)
Wire (black)
Plug Receptacle
Plug Receptacle
Plug Receptacle
Plug Receptacle
NOTICE:
The Ferrule selected will depend on the boat
wire size. The two extra 8 AWG Ferrules (Item #28) may
only be needed if the Plug Receptacle wires need to be
trimmed or recapped.
NOTICE:
Boat Wire sizes vary, so it may be necessary to
use a different sized Ferrule.
Positive (+)
Positive (+)
Boat Wire
Boat Wire
Positive (+)
Positive (+)
Boat Wire
Boat Wire
Splicer
Splicer
#18 x 1
#34 x 1
i.
The other Splicer and Shrink Tube should be added to
the Plug Receptacle so it can be attached to the Boat
Wires. Take the Plug Receptacle (Item #B) and place
one Shrink Tube (Item #16), followed by one Splicer
(Item #18) on the end of the black Negative (-) Wire of
the Plug Receptacle. Secure the Splicer by tightening
the Set Screw with the 3/16" Allen Wrench (Item #34)
to 20 in-lbs.
j.
Take the Plug Receptacle and identify the red Positive
(+) Wire on the Plug Receptacle and align it with the
Positive (+) Boat Wire. Insert it into the Splicer at
the end of the Positive (+) Boat Wire. Take the black
Negative (-) Wire from the Plug Receptacle and align it
with the Negative (-) Boat Wire. Insert it in the Splicer
at the end of the black Negative (-) Wire of the Plug
Receptacle. Secure the Set Screw of both Splicers
with the 3/16” Allen Wrench to 20 in-lbs.
g. With the wires out the front of the Mounting Location, take
one of the two-inch Shrink Tubes (Item #16) and place
one on the end of the longer Positive (+) Boat Wire.
#34 x 1