Milnor MWF125J7 Manual Download Page 70

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Pellerin Milnor Corporation

Figure 2. Ensuring Correct Piston Cup Shape

Correct Piston Cup Shape

Distorted Piston Cup Shape

Legend

A...

Locknut

B...

Piston Cup

5. Note the position and orientation of the piston cup(s), washers, and springs. Replace the worn

parts, then reassemble them in reverse order. Tighten the locknut until it is just barely possible
to turn the piston cup and washer assembly on the stem. The correct piston cup shape is
shown on the left side of the above figure.

Do not

overtighten the locknut, as this causes the

piston cup to deform to the shape shown on the right side of the figure and may cause the pis-
ton to bind in the cylinder.

End of document: BNWUUM02

Servicing Air Cylinders

Summary of Contents for MWF125J7

Page 1: ...ber ECN MPIMWF125JAE 2021366A Publishing System TPAS2 Access date 09 03 2021 Document ECNs Latest Installation and Service MWF125J7 MWF125Z7 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ......

Page 3: ...WUUI03 2019296A 33 Vital Information About the Forces Imparted to Supporting Structures by Laundering Machines BNUUUI01 2019392A 35 2 Service and Maintenance 36 Connection Precautions for Washer extractors BNWUUI04 2021322A 40 Torque Requirements for Fasteners BNUUUN02 2019125A 47 2 1 Drive Assemblies 48 Drive Components BPWMJI01 2021295A 49 Cylinder Bearing Installation BPWMEB01 2021134A 52 Beari...

Page 4: ... 90 Soap Chute BMP180044 2021134A 92 Peristaltic Chemical Inlets BMP180045 2021134A 95 2 6 Pneumatic Assemblies 96 Pneumatic Schematic BMP150026 2021134A 99 2 7 Control and Sensing Assemblies 100 Water Level Temperature Sensor BMP180058 2021134A 101 Vibration Safety Switch Adjustments BNWUUM01 2019345A 103 3 Reference 105 3 1 Dimensional Drawings 107 Dimensional Drawing MWF125J7 MWF125Z7 BDMWF125J...

Page 5: ...ical attack are not covered by this warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previous...

Page 6: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Page 7: ...tities Table 1 Trademarks AutoSpot GreenFlex MilMetrix PulseFlow CBW GearTrace MilTouch RAM Command Drynet GreenTurn MilTouch EX RecircONE E P Express Hydro cushion MILRAIL RinSave E P OneTouch Mentor Miltrac SmoothCoil E P Plus Mildata PBW Staph Guard Gear Guardian Milnor End of document BNUUUU02 IBNUUUU02 2021104A BNUUUU02 0000158094 F 2 3 3 21 9 47 AM Released 3 ...

Page 8: ......

Page 9: ...Installation 1 5 ...

Page 10: ...icted to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in su...

Page 11: ...zards is provided on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Con...

Page 12: ...y or limbs and dismember you The goods are normally isolated by the locked cylinder door Do not attempt to open the door or reach into the cylinder until the cylinder is stopped Do not touch goods inside or hanging partially outside the turning cylinder Do not operate the machine with a malfunctioning door interlock Open pocket machines only Do not jog the cylinder and pull the goods at the same t...

Page 13: ...er is turning and or starting the cycle with the door open exposing the turning cylinder Do not operate the machine with any evidence of damage or malfunction WARNING 9 Multiple Hazards Operating the machine with an inoperative safety device can kill or injure personnel damage or destroy the machine damage property and or void the warranty Do not tamper with or disable any safety device or operate...

Page 14: ...icing Hazards Vital Information for Service Personnel see also service hazards throughout manuals WARNING 16 Electrocution and Electrical Burn Hazards Contact with electric power can kill or seriously injure you Electric power is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the ha...

Page 15: ...Safety Suspended Open Pocket Non tilting Washer Extractors PELLERIN MILNOR CORPORATION End of BIUUUS27 11 ...

Page 16: ...Z7 MWF100C7 MWF100Y7 Shipping Brackets 1 1 Left Side View brackets are the same on the left and right sides A A View A A 4 Places Alternate Shipping Bolts Tilt Frame to Base 2 3 4 4 Places 5 7 8 9 Before operating remove the shipping brackets or bolts painted red The shipping brackets may be retained in the event the machine must be moved See BIIFLI01 6 6 12 ...

Page 17: ...ration Parts List PELLERIN MILNOR CORPORATION Page 2 2 all 3 98CX773515 FLATWASHER D16 ZINC all 2 98CX770164 HEXCAPSCR M16X70 ZINC8 8 all 4 98CX773115 HEXNUT M16 ZINC COMPONENTS all 1 98MW25161A HOLD DOWN WELDMENT MWF77 all 7 98CX770202 HEXCAPSCR M24X230 ZINC8 8 all 5 98MW06406C PLATE SHIPPING BRACKST MEF77 all 6 15K253N HEXCAPSCR M24 3 0X280 ZINC 8 8 all 8 15G250M HEX NUT M24 3 ZINC all 9 98CX773...

Page 18: ...00 all 9 98MW90805B REAR LEFT POST MWF100 A 12 98MW90820B SIDE MIDDLE SUPPORT MWF100 A 13 98MW90807 SIDE LOWER SUPPORT MWF100 all 15 98MW90821A SIDE UPPER PANEL MWF100 all 7 98MW90808 REAR UPPER SUPPORT MWF100 B 6 98MW91802A RIGHT UPPER SUPPORT MWF125 B 12 98MW91820 SIDE MIDDLE SUPPORT MWF125 all 2 98MW90804A FRONT RIGHT POST MWF100 COMPONENTS A 5 98MW90802B LEFT UPPER SUPPORT MWF100 B 5 98MW91802...

Page 19: ...signed to components relate the parts list to the illustration Parts List Guards Covers PELLERIN MILNOR CORPORATION Page 2 2 all 17 98MW90825 REAR PANEL MWF100 B 16 98MW91823A SIDE UPPER PANEL REAR MWF125 all 18 98MW90821B SIDE UPPER PANEL 5 COMP SUPPLY MWF100 OPTIONAL 5 COMPARTMENT all 18 98MW90821 SIDE UPPER PANEL SOAP CHUTE MWF100 STANDARD SOAP CHUTE SUPPLY A 16 98MW90823A SIDE UPPER PANEL REAR...

Page 20: ...appears on most tags The machine ships with safety operator and routine maintenance guides for customer use Milnor dealer manuals for installing commissioning and servicing the machine are also available from the Milnor Parts department B2TAG88005 This carefully built product was tested and in spected to meet Milnor performance and quality standards by identification mark of tester B2TAG94081 Moto...

Page 21: ... start the machine until these actions are completed B2T2002013 Do not start the machine until shipping restraints are removed This tag will appear on the outside of the machine to alert you to the presence of internal shipping restraints A tag will also appear on the restraint to help identify it Most but not all shipping restraints display the color red Some shipping restraints are also safety s...

Page 22: ...hine Eliminate water hammer on the water lines to this machine Water hammer can rupture the water inlet valves on this machine Follow applicable codes when installing water hammer arresters Maintain incoming water pressure between 10 and 75 psi between 0 7 and 5 1 bar Pressures outside this range can damage the water valves in this machine End of document BNWMAI01 Installation Tag Guidelines 18 ...

Page 23: ...B Left side view C Front view D Right side view If the placard is aluminum the mounting holes are on the machine Use 8 self tapping screws If the placard is vinyl put the placard in the approximate location shown If the placard is removed or you cannot read it replace the placard immediately 10 20 20 40 50 20 30 A B C D 19 ...

Page 24: ...ly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List PELLERIN MILNOR CORPORATION Page 2 2 all 10 01 10631A NPLT SHELL FRT WARN NOTILT TCA all 40 01 10699A NPLT SERV HZRD PLYEST TCATA all 20 01 10377A NPLT ELEC HAZARD LG TCATA COMPONENTS all 30 01 10710A NPLT CAUTION CHEMICAL SYSTEM all 50 01 10689A NPLT BELT HAZARD SM TCATA Safety Placards and L...

Page 25: ...ont view D Right side view 10 20 20 40 20 30 A B C D This document is for placards that agree with ISO If the placard is removed or you cannot read it replace the placard immediately If the placard is aluminum the mounting holes are on the machine Use 8 self tapping screws If the placard is vinyl put the placard in the approximate location shown 21 ...

Page 26: ...onents belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List PELLERIN MILNOR CORPORATION Page 2 2 COMPONENTS all 4 01 10628X NPLT NONTILT W E WARNING SIDE all 3 01 10710A NPLT CAUTION CHEMICAL SYSTEM all 1 01 10631Z NPLT SHELL MWF FRT WARN ISO all 2 01 10377 NPLTE WARNING 4X4 Safety Placards and Locations ISO MWF125J7 MWF125Z7 ...

Page 27: ...ied Personnel Only Do not attempt to move anchor or remove restraints from the machine unless you are a rigger or technician as defined above Disclaimer Pellerin Milnor Corporation is not responsible for damage to the machine after it leaves the factory Pellerin Milnor Corporation strongly recommends that the consignee usually the owner management carefully inspect the machine in its protective wr...

Page 28: ...uipment such as carts See the dimensional drawing available utilities See the dimensional drawing and the external fuse and wire document available drain s See the dimensional drawing The drain valve s must have unre stricted access to a drain trough of sufficient capacity in the foundation laundry room ventilation The machine will contribute heat and vapors to the laundry room which must provide ...

Page 29: ...l location Use care to avoid contact between the fork lift forks and fragile machine components on the un skidded machine Protect fragile or sensitive ma chine components After the machine is uncovered carefully find and read all tags on the outside of the machine White and manila paper tags are installation precautions See the Installation Tag Guidelines in the installation manual for additional ...

Page 30: ...d remove the wood blocking In stall a flat washer and nut on each anchor bolt and tighten in crementally in an alternating pattern After tightening check each anchor at least twice 4 Technician Precautions BNWUUI03 R03 0000257735 A 5 B 7 1 2 20 2 19 PM Released CAUTION Overlooked or mishandled shipping restraints can cause costly ma chine damage Leave all internal shipping restraints in place unti...

Page 31: ...d These are located inside the housing or inside electric cabinets Check for and remove shipping tie wraps Examples varies with machine model Check for and remove sus pension hold down hard ware if applicable See also the service manual Example Check for and remove red shipping brackets if applicable Shipping brackets are painted red See the shipping brackets parts document in the service manual H...

Page 32: ... doors on all Milnor washer extractors in current production except for the side loading barrier models have one of two types of door latch electric operated or air operated Door Type How To Open Electric operated The machine leaves the factory with the door latched closed but not locked Turn the door knob to open the door even when the machine does not have power If the door will not open the doo...

Page 33: ...Chemical Supplies and Wash Formulas Some examples that can cause damage are a very high concentration of chlorine bleach a mixture of acid sour and hypo chlorite chemical supplies examples chlorine bleach hydrofluosilicic acid that stay on the stainless steel because they are not quickly flushed with water The book Textile Laundering Technology by Charles L Riggs gives data about correct chemi cal...

Page 34: ...Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P Pump T Chemical tank S The siphon occurs above here Liquid in the gray parts of the chemical tube and tank can go in the machine Prevent Damage from Chemical Supplies and Chemical Systems 30 ...

Page 35: ... and Procedures That Can Prevent Damage BNUUUR02 R02 0000160545 B 3 E 3 1 2 20 2 14 PM Released Use the chemical manifold supplied There is a manifold on the machine to at tach chemical tubes from a chemical pump system The manifold has a source of water to flush the chemical supplies with water Figure 3 Examples of Manifolds for Chemical Tubes Your equipment can look different Prevent Damage from...

Page 36: ... the chemical tube fully below the inlet It is also necessary that there is no pressure in the chemical tube or tank when the system is off Figure 4 A Configuration that Prevents Flow in the Machine When the Pump is Off if the chemical tube and tank have no pressure Schematic View Legend I Chemical inlet on the machine L Chemical tube P Pump T Chemical tank Prevent leaks When you do maintenance on...

Page 37: ...ecessary expertise to ensure that the facility can safely and functionally accommodate the equipment it will be necessary to consult the appropriate ex pert s such as a structural engineer soils engineer and or architect 2 Major Design Considerations BNUUUI01 C03 0000189358 A 5 C 3 1 2 20 2 14 PM Released Vibration and or noise can be felt or heard outside of the laundry room as a result of the fo...

Page 38: ...l Washer extractor see note below Legend A Direction of force B Load C Rotation frequency RPM 60 NOTE This figure applies to both rigid and suspended washer extractors and to both at grade and upper floor installations 3 Primary Information Sources BNUUUI01 C04 0000189357 A 5 C 3 1 2 20 2 14 PM Released Milnor provides or can provide the following information of use to engineers and architects for...

Page 39: ...Service and Maintenance 2 35 ...

Page 40: ...ed See BNWUUI03 Handling a Washer extractor from Delivery to Final Location Other Tasks This document and the documents it references address common tasks that the plumber electrician and chemical supplier will perform Other tasks not explained here can be needed Information about these tasks is usually provided by the dealer the Milnor Applica tions Engineering department or the Milnor Service de...

Page 41: ... the reliability of the piped utilities Maintain connection point diameter Flush fluid lines Do not twist valve bodies Never interchange water valve electrical connections Install any vacuum breaker s provided or required Install any water strainer s provided or required Install a union and a shutoff valve at each hard piped connection Connect a dry supply injector flush inlet to hot water and reg...

Page 42: ...ions to be shut off and disconnected at the machine for mainte nance For the valve use a ball valve not for example a globe valve Connect a dry supply injector flush inlet to hot water and regulate it If the machine has a dry supply injector with an external flush water connection and hot water is available provide hot water to this inlet The machine will be supplied with a pressure regulator Inst...

Page 43: ...idual motors or motor control devices Confirm the correct line voltage setting on a se lectable 240 208 volt machine This precaution applies only if the nameplate voltage says 208 240V It does not for example apply if the nameplate says 208V or 240V The switch is near the incoming power transformer and must be in the position that matches the service voltage 240 VAC or 208 VAC Attach the stinger l...

Page 44: ...ue_milnor xls 2002096 1 1 Fasteners Made of Carbon Steel BNUUUN02 C03 0000222448 A 3 B 3 1 2 20 2 14 PM Released 1 1 1 Without a Threadlocker BNUUUN02 C04 0000222447 A 3 B 3 1 2 20 2 14 PM Released Table 1 Torque Values for Standard Fasteners with Maximum 5 16 inch Diameters and No Lubricant Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound Inches N m Pound Inches N m Pound In...

Page 45: ... 1 2 x 12 979 1327 2194 2974 3557 4822 Table 3 Torque Values for Plated Fasteners with Maximum 5 16 inch Diameters and No Lubricant Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound Inches N m Pound Inches N m Pound Inches N m Pound Inches N m 1 4 x 20 49 6 76 9 107 12 95 11 1 4 x 28 56 6 88 10 122 14 5 16 x 18 102 12 156 18 222 25 193 22 5 16 x 24 113 13 174 20 245 28 Table 4...

Page 46: ...NOTE The acceptable bolt size ranges for various LocTite threadlocking products is the LocTite manufacturer s general recommendation Specific applications sometime re quire that a LocTite product is applied to a bolt size outside the ranges shown here For example Milnor specifies LocTite 242 for use on certain 1 bolt applications and has confirmed this usage with the LocTite manufacturer You may s...

Page 47: ...725 1114 1510 1 x 12 383 519 986 1337 1392 1887 1 x 14 393 533 1012 1372 1428 1936 1 1 8 x 7 496 672 1111 1506 1802 2443 1577 2138 1 1 8 x 12 556 754 1247 1691 2022 2741 1 1 4 x 7 700 949 1568 2126 2544 3449 2226 3018 1 1 4 x 12 774 1049 1737 2355 2816 3818 1 3 8 x 6 917 1243 2056 2788 3335 4522 2919 3958 1 3 8 x 12 1044 1415 2341 3174 3797 5148 1 1 2 x 6 1217 1650 2729 3700 4426 6001 3873 5251 1 ...

Page 48: ...77 34 46 9 16 x 18 66 89 63 85 38 51 5 8 x 11 97 131 93 125 56 75 5 8 x 18 108 150 104 141 62 84 3 4 x 10 132 179 128 173 77 104 3 4 x 16 130 176 124 168 75 101 7 8 x 9 203 275 194 263 116 158 7 8 x 14 202 273 193 262 116 157 1 x 8 300 406 287 389 172 233 1 x 14 271 367 259 351 156 211 1 1 8 x 7 432 586 413 560 248 336 1 1 8 x 12 408 553 390 529 234 317 1 1 4 x 7 546 740 523 709 314 425 1 1 4 x 12...

Page 49: ...re 2 Apply Threadlocker in a Blind Hole Application Coverage Legend A No threadlocker here B Apply here C Fill all space with threadlocker 3 1 Blind Holes BNUUUN02 T03 0000222507 A 3 B 3 1 2 20 2 14 PM Released 1 Apply the threadlocker down the threads to the bottom of the hole 2 Apply the threadlocker to the bolt 3 Tighten the bolt to the value shown in the correct table Threadlocker by the Diame...

Page 50: ...end A No threadlocker here B Apply the threadlocker to this area X Nut depth 3 3 Disassembly BNUUUN02 C07 0000222444 A 3 B 3 11 26 19 2 59 PM Released For high strength threadlocker apply heat for five minutes Disassemble with hand tools while the parts are hot For low strength and moderate strength threadlocker disassemble with hand tools Figure 4 Use heat for disassembly of fasteners with thread...

Page 51: ...2 Drive Assemblies 2 1 47 ...

Page 52: ... in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 1 98CF21925 PULLEY 4840F7 CSM all 2 98CF21923 PULL UP PLATE 4840F CSM all 3 56Q1RSD 1 7 8 BUSH VPUL QD TYPE SD all 4 56044B4SD VPUL 4B44 QD TYPE SD all 5 56VB147XB4 VBAND 4RBX147 EACH 1 Drive Components 1 of 1 4840F7B F7D F7J F7Z AZ MWF125J7 Z7 MWF125C7 Y7 BPWMJI01 202...

Page 53: ...between the shell rear and the bearing housing D Detailed view Connection between the Pull up plate and the Hub outer bolts E Detailed view Connection between the Pull up plate and the Shaft inner bolts G Cylinder H Shell J Shell front K Bearing housing L This dimension must be in this range 0 3125 inches 8mm 0 375 9 5mm Cylinder and Bearing Installation 1 of 3 4840F MWF100 MWF125 BPWMEB01 2021134...

Page 54: ...l up plate and the Shaft inner bolts M Use thread lock compound Locktite 242 Tighten to 1475 FT LBS N Use thread lock compound Locktite 242 Tighten items 14 and 15 to 413 FT LBS 4 instances P Apply silicone to the hub side of the gasket Q 0 25 inches 6 3mm R Use thread lock compound Locktite 242 Tighten items 16 and 17 to 36 IN LBS 18 instances S Use thread lock compound Locktite 242 Tighten items...

Page 55: ...R M16X80 ZINC 8 8 A 3A 15U283A M20 FLATWASHER HARD B 3B 15U316M FLTWASH D16 HARD HV200 D16 Z A 5A 15G240M HEX NUT M20 2 5 ZINC B 5B 98CX773115 HEXNUT M16 ZINC A 6A 15B203 HEXCAPSCR M20 2 5X70 ZINC 8 8 B 6B 98CX770164 HEXCAPSCR M16X70 ZINC8 8 All 8 15K310M HEXCAPSCR M30X100 CLS 10 9 Z All 9 15U600 FLTWASH 1 1 4 HARD ASTM F436 All 10 20C007G THDLOCKSEAL LCT24231 RMUBL50CC A 11 X2 21916 CYL PULL UP P...

Page 56: ...eals make sure that they point in the direction shown The installation sequence Install one seal into the rear of the seal holder Install the seal holder Install the two remaining seals K Fill this space with grease Bearing Assembly 4840F MWF100 MWF125 1 of 6 BPWMEB02 2021134A BPWMEB02 0000160905 B 2 3 25 21 8 35 AM Released 52 ...

Page 57: ...Pellerin Milnor Corporation Bearing Assembly 4840F MWF100 MWF125 2 of 6 53 ...

Page 58: ...ease inlet for the front bearing CC Grease inlet for the seals DD Compressed Air inlet for the outer seal EE Grease outlet for the seals FF Fluid inlet to flush the space between the seals Bearing Assembly 4840F MWF100 MWF125 3 of 6 54 ...

Page 59: ...n Nomenclature Comments Assemblies A 98CMCR4811 BEARING ASSEMBLY REFERENCE 4840 MWF125 B 98MW4801 BEARING ASSEMBLY REFERENCE MWF100 Components A 1 98CMCR4830 4840F BEARING HOUSING METRIC B 1 98MW4810 MWF100 BEARING HOUSING A 2 98CMCR4831 4840F MAIN SHAFT METRIC B 2 98MW4811 MWF100 MAIN SHAFT 3 15K032MS BUTSOKCAP SCR M6 20 SS 4 15U137 FLTWSHR M6 1 18 8 SS 5 153E232 SQMACHKEY 3 8X3 8X3 3 4 6 15N102M...

Page 60: ... MWF100 A 16A 02 21805 REAR SEAL HOLDER 4840F7 B 16B 98MW90404 REAR SEAL HOLDER MWF100 A 17A 02 21806 FRONT GREASE SHIELD 4840F7 B 17B 98MW90407 FRONT GREASE SHIELD MWF100 A 18A 02 21807 REAR GREASE SHIELD 4840F7 B 18B 98MW90408 REAR GREASE SHIELD MWF100 A 19A 02 21810 GASKET FRNT SEAL HLDR 4840F7 B 19B 98MW90406 GASKET FRNT SEAL HLDR MWF100 A 20A 02 21811 GASKET REAR SEAL HLDR 4840F7 B 20B 98MW90...

Page 61: ...RIN 6MM All 35 98CX961460 TUBE INSERT 4MM All 36 98CX931701 HEXBUSH 1 4X1 8 BRASS BSP All 37 5SP0CFESSV NPTPLUG1 8SQSLDBLKSTL LVENT125 All 38 5SCC0ESFH NPT HALFCOUP 1 4 304SS 150 All 40 54M029 RELIEFFIT 1 8STR ALEMITE 47200 All 41 15K310M HEXCAPSCR M30X100 CLS 10 9 Z All 42 15U600 FLTWASH 1 1 4 HARD ASTM F436 All 43 20C007G THDLOCKSEAL LCT24231 RMUBL50CC All 44 15K253H HEXCAPSCR M24 3 0X40 8 8 ZIN...

Page 62: ...il B Bearing seal coil C Compressed air to the pressure regulator D Compressed air from the bearing seal coil E Compressed air to the bearing F Compressed air to the bearing pressure switch Air Injection Components 1 of 2 BPWHUI01 2021242 BPWHUI01 0000349602 A 4 6 7 21 11 04 AM Released 58 ...

Page 63: ...em Part Number Description Nomenclature Comments Reference Assemblies A AIR58003 AIR INJECT ASSY BNG HOUSE Components all 1 96J019G 1 4 FILTERREG 0 60PSI all 2 30N095 PRESSGAUGE 1 8 BACKCN 0 15PSI WIKA 50104951 SERIES 111 12 2 all 3 51V015 TEE 1 4 FGDBRASS 101T7 444 all 4 5N0ECLSBE2 NPT NIP 1 4XCLS TBE BRASS 125 all 5 53A031B BODY EL90MALE 25X1 8 269C 42B all 6 53A059A NUT 1 4 BR HOLYOKE AND 61A 4...

Page 64: ...Page 1 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 1 2 3 3A 5 4 8 6 5 7 Brake Components 48040F7B F7D F7J F7Z AZ MWF125J7 Z7 C7 Y7 BMP150014 2021295A 60 ...

Page 65: ...3 3A 1 2 9 Page 2 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Brake Components 48040F7B F7D F7J F7Z AZ MWF125J7 Z7 C7 Y7 BMP150014 2021295A 61 ...

Page 66: ... Components PELLERIN MILNOR CORPORATION Page 3 3 all 3 54KC7974 CALIPER HYD D A 3 8 DISC RETRACT all 3 54KC7963RK REPAIR CALIPER 1 4 H20 DISC BRAKE PAD KIT all 2 98CMCR4813 CSM BUSH VPUL QD TYPE SK 1 7 8 all 1 98CMCR4812 CALIPER DISK 4840F CSM COMPONENTS all 5 52AY0ER003 STR 1 4 MJICX1 8 MP 2404 4 2 all 8 AAC4840F AIRCYL BRAKE ASSY 4840F7 all 4 54KC7961BG BRAKE HOSE 1 8 X18 OAL 50612 all 7 54KMC11...

Page 67: ... AIRCYL BRAKE 7 88L all 2 W2 18646 CYLINDER AIR DOUBLEACT BRAKE all 3 53A031XB BODY EL90MALE 25X25 269C 4 4B all 4 60C132 ORING 2 IDX3 16CS BUNA70 329 all 5 27B250 SPCRROLL 5ID1 5L 062T STLZNC all 6 27B34010SS SPACERROLL 51ID 625L 062T SS all 7 02 02194 PISTON CUP DUMPVALVE 2 3 8 all 8 02 18651 WASHER 2 WAY BRAKE CYL all 9 15G220 NUTLOK THINHX 3 8 24 SS NYL all 10 60C106 ORING 5 16ID 1 16CSBUNA70 ...

Page 68: ...ts all 16 W6 20702F FLOW NOT VLV AIR CYL ROD WLD all 17 60C110 ORING 1 2IDX3 32CS BUNA70 112 all 18 02 02185 WASHER PISTON CUP COMP LIMIT all 19 5N0ECLSBE2 NPT NIP 1 4XCLS TBE BRASS 125 all 20 51V015 TEE 1 4 FGDBRASS 101T7 444 all 21 53A008B BODYMALECON 25X 25COMP B68A 4B all 22 5SCC0EBE NPT COUP 1 4 BRASS 150 PSI W HEX all 23 15G185 HXNUT 5 16 18UNC2B SAE ZINC GR all 24 20L601F ID TAG NAT L 1614 ...

Page 69: ...mbly You can be struck by air cylin der parts Follow maintenance instructions carefully Wear eye protection NOTE Use a new locknut when re assembling air cylinder see the appropriate parts drawing 1 Replace two diagonally opposite tie bolts with threaded rods and nuts as shown in Figure 1 Using Threaded Rods page 1 2 Tighten nuts on the threaded rods until they contact the air cylinder 3 Remove th...

Page 70: ...arts then reassemble them in reverse order Tighten the locknut until it is just barely possible to turn the piston cup and washer assembly on the stem The correct piston cup shape is shown on the left side of the above figure Do not overtighten the locknut as this causes the piston cup to deform to the shape shown on the right side of the figure and may cause the pis ton to bind in the cylinder En...

Page 71: ...2 Suspension 2 2 67 ...

Page 72: ...R CORPORATION PELLERIN MILNOR CORPORATION Figure 1 Suspension Components BMP180037 2021134A MWF100C7 MWF100Y7 MWF100J7 MWF100Z7 MWF125J7 MWF125Z7 MWF125C7 MWF125Y7 Suspension Front View 1 2 1 2 4 3 3 4 4 3 1 2 Front Shocks 68 ...

Page 73: ... item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Suspension all 4 60BS6832 SHOCK ABSORBR GABRIEL 65488440X all 2 60B133 MM SPRG 5X1X7 FIRESTONE W223580064 all 3 27A969 CABLE ASSY SAVA 205801 B MWF125 COMPONENTS A 1 60B136 MM SPRG 4 5X2X6 F W223580178 B 1 60B134 MM SPRG 4 5X1X7 F W223580091 A MWF100 REFERENCE ASSEMBLIES Front View 4 4 BMP180037 202...

Page 74: ......

Page 75: ...2 Door Assemblies 2 3 71 ...

Page 76: ...21305A Manual Door MWF100C7 MWF100Y7 MWF100J7 MWF100Z7 MWF125C7 MWF125Y7 MWF125J7 MWF125Z7 View B B MWF100Y7 Shown View A A PELLERIN MILNOR CORPORATION 7 2 Latch See BPWG4D02 Figure 1 Installation Manual Door 3 4 6 1 5 Door Open Latch See BPWD6D02 72 ...

Page 77: ...ition impression should be centered on the door gasket and a continuous circle 4 Adjust the position of the whole door For left right adjustments slightly loosen the bolts shown circled above and adjust door with a rubber or leather mallet For vertical adjustment slightly loosen hinge bolts and adjust door 6 When the door is centered adjust the door striker to match the door It should have the sam...

Page 78: ...osition Figure 4 Door Components C Page 3 5 PELLERIN MILNOR CORPORATION Hinge vertical adjustment Door striker B B 10 Manual Door MWF100C7 MWF100Y7 MWF100J7 MWF100Z7 MWF125C7 MWF125Y7 MWF125J7 MWF125Z7 BMP180039 2021305A 74 ...

Page 79: ... 8 11 Door Latch See Detail D 12 10 9 13 13 Bearings Bearings Figure 5 Door Components Page 4 5 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Manual Door MWF100C7 MWF100Y7 MWF100J7 MWF100Z7 MWF125C7 MWF125Y7 MWF125J7 MWF125Z7 BMP180039 2021305A 75 ...

Page 80: ...40F CSM all 6 98CF25159W SHIM DOOR LATCH STRIKER 4840F CSM all 2 09RM01212S CAPSW 12 180DEG ROLLER SILVER all 4 98CF25026E DOOR MTG RING GASKET 1 8 4840F CSM all 7 98CX489258 RUBBER BUMPER FOOT GUARD 4840F CSM all 1 98CMCR4819 DOOR LOCK SWITCH ASSY 4840F CSM all 13 98CMCR4820 DOOR HINGE BEARING 4840F CSM all 10 98CF25013A DOOR GLASS 4840F CSM all 8 98CF25085A DOOR GASKET 4840F CSM all 9 98CF25083 ...

Page 81: ...lumn The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Reference Assemblies A SA 15 028 Assembly Door latch Components all 1 02 15105 RETAINER RING all 2 02 15297 STRIKER all 3 02 15298 CYLINDER all 4 02 15836 SPRING all 5 15H090 PIN all 6 60C122 O RING 1 X1 8 all 7 60C128 O RING 1 3 8X1 8 Door Latch 1 of 1 BPWG4D02...

Page 82: ...e shown in the illustrations Used In Item Part Number Description Nomenclature Comments Reference Assemblies A SA 10 020 DOORLATCH ASSY SMALL Components all 1 02 10188 CYLINDER DOORLATCH OUR MATL all 2 02 10222 SPRING DOOR LATCH BALCOM all 3 02 10221 RETAINER DOORLATCH SPRING all 4 Y2 10314 PLUNGER DOOR INTERLOCK all 5 60C112 ORING 5 8IDX3 32CS BUNA70 114 all 6 60C115 ORING 3 4IDX1 8CS BUNA70 210 ...

Page 83: ...2 Water and Steam Assemblies 2 4 79 ...

Page 84: ...th one valve J Keep this component clean Refer to the related section in the Maintenance Guide K Keep this component set to the correct pressure Refer to the related section in the Maintenance Guide L Five instances Legend PELLERIN MILNOR CORPORATION Figure 1 Water and Steam Schematic and Components BMP180047 2021134A Water and Steam Schematic and Components MWF100J7 MWF100Z7 MWF100C7 MWF100Y7 MWF...

Page 85: ...VALVE A 10A 98CF06500B DUMP VALVE ASSY 4840F CSM all 6 98CX820820 PRESSURE REGULATOR 3 4 28PSI all 7 96M001 1 2X3 8 RELIEF VALVE SET31 all 8 98CX902450 PRESSGAUGE R1 4 0 28PSI B 10B 98MW3604 PNEUMATIC DRAIN VALVE WMF A REFERENCE MWF100C7 Y7 all 3 X6 20247A 3 4 NPT 5 SPARGER MACH MWF125C7 Y7 MWF125C7 Y7 all 1 98CX820631 STEAM STRAINER 1 1 4 CSM all 2 96D0011E 1 25 NPTBRZ N C STEAMVALANGBD all 4 96D...

Page 86: ... 1 1 A B C Water Inlet Components and Installation MWF100J7 MWF100Z7 MWF100C7 MWF100Y7 MWF125J7 MWF125Z7 MWF125C7 MWF125Y7 A Hot water line B Cold water line D Hose is braided for tilt models and corrugated for non tilt models See parts list C Hot water line for the chemical supply Legend 5 D BMP180040 2021134A 82 ...

Page 87: ...m Part Number Description Comments Used In Find the correct assembly first then find the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Water Inlet Components and Installation B Cold wate...

Page 88: ...dentify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List COMPONENTS B REFERENCE MWF125C7 Y7 A REFERENCE MWF100C7 Y7 all 3 98MW800419 STEAM HOSE BRAIDED MWF100 all 1 98CX820631 STEAM STRAINER 1 1 4 CSM all 2 96D0011E 1 25 NPTBRZ N C STEAMVALANGBD all 6 X6 20247A 3 4 NPT 5 SPARGER MACH all 4 02 11369D GASKET...

Page 89: ...The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drain Valve COMPONENTS all 1 98MW4805 PNEUMATIC DRAIN VALVE WMF100 all 3 27A088S HOSECLAMP 3 1 16 4 SSSCR HSS56 all 2 98MW90615 DRAIN HOSE MWF100 Drain Valve ...

Page 90: ... PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP180042 2021134A Drain Valve to Bottom 2 A 1 2 3 4 5 6 MWF63C Y MWF77C Y MWF100C Y MWF125C 7 Standard MWF63J Z MWF77J Z MWF100J Z MWF125J Z Optional 86 ...

Page 91: ...signed to components relate the parts list to the illustration Parts List PELLERIN MILNOR CORPORATION Page 2 2 COMPONENTS all 2 02 15026 GASKET 7 SQ 4 FLGDUMP VALVE all 1 A14 06500 DUMP VALVE ASSY 4 NPT SS all 3 15K100MS HEXSCR M10X30 SS all 4 15U275MS LOCKWASH D10 SS all 5 24G030N ROLLED WASH 379ID NYLTITE 37W all 6 15G206MS HEXNUT M10 SS BMP180042 2021134A Drain Valve to Bottom MWF63C Y MWF77C Y...

Page 92: ......

Page 93: ...2 Chemical Supply Assemblies 2 5 89 ...

Page 94: ...MILNOR CORPORATION PELLERIN MILNOR CORPORATION Figure 1 Soap Chute Components and Installation BMP180044 2021134A Soap Chute MWF100C7 MWF100Y7 MWF100J7 MWF100Z7 MWF125C7 MWF125Y7 MWF125J7 MWF125Z7 1 3 4 6 5 2 3 5 4 6 90 ...

Page 95: ...ssigned to components relate the parts list to the illustration Parts List PELLERIN MILNOR CORPORATION Page 2 2 all 1 98CX820631 STEAM STRAINER 1 1 4 CSM COMPONENTS all 2 96D0011E 1 25 NPTBRZ N C STEAMVALANGBD all 4 02 11369D GASKET STEAM FLANGE MTG DYE all 5 W2 11365 STEAM PIPE FLANGE WLMT all 6 X6 20247A 3 4 NPT 5 SPARGER MACH all 3 98MW800419 STEAM HOSE BRAIDED MWF100 BMP180044 2021134A Soap Ch...

Page 96: ...PELLERIN MILNOR CORPORATION Figure 1 Peristaltic Chemical Inlets and Installation BMP180045 2021134A Peristaltic Chemical Inlets MWF100C7 MWF100Y7 MWF100J7 MWF100Z7 MWF125C7 MWF125Y7 MWF125J7 MWF125Z7 Page 1 2 1 4 3 2 6 5 6 4 5 92 ...

Page 97: ...to components relate the parts list to the illustration Parts List PELLERIN MILNOR CORPORATION Page 2 2 all 4 02 03589O MOLDED LIQ SUPPLY MANFOLD 10 all 1 96TDC2AA71 1 2 N C2WY240V50 60C VLV all 2 98CX851324 HOSE CLAMP D13 CSM COMPONENTS all 3 98CX873160 FLEXIBLE HOSE ID13XOD20X44M all 5 98CX851341 HOSE CLAMP 2 1 4 CSM all 6 98CX910816 FLEXIBLE HOSE ID25XOD34X44M BMP180045 2021134A Peristaltic Che...

Page 98: ......

Page 99: ...2 Pneumatic Assemblies 2 6 95 ...

Page 100: ...R CORPORATION PELLERIN MILNOR CORPORATION Figure 2 Enlarged View A Figure 1 Schematic Key TILT MODELS TILT MODELS 3 BMP150026 20 A 21134 Pneumatic Schematic 48040F7B F7D F7J F7Z AZ MWF125J7 MWF125Z7 MWF125C7 MWF125Y7 A B C 96 ...

Page 101: ... PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Figure 3 Enlarged View B Figure 4 Enlarged View C BMP150026 20 A 21134 Pneumatic Schematic 48040F7B F7D F7J F7Z AZ MWF125J7 MWF125Z7 MWF125C7 MWF125Y7 97 ...

Page 102: ...450 PRESSGAUGE R1 4 0 28PSI all 5 96N0012P DBL REM VLV 3 8 4 WAY CTR OFF all 6 98CX900824 MUFFLER 3 8 4840F CSM all 7 96TBC2BA37 1 4 N C 2WAY 120V50 60C VALVE all 8 98CX851324 HOSE CLAMP D13 CSM all 10 09N082B05 PRESSW NASON CLOSE 5 LB all 12 98CX900741 QUICK EXHAUST VALVE 1 4 4840F CSM all 11 09N082B10 PRESSW NASON CLOSE FALLING AT 9PSI all 15 96JH100 NEEDLE VLV ELB 1 8 NAS2200N01 all 14 98CX9008...

Page 103: ...2 Control and Sensing Assemblies 2 7 99 ...

Page 104: ...fy which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List B 3 27A047A HOSE CLAMP 5 16 NOMINIAL MIN 256 MFG 5700149 A REFERENCE E P Plus MODELS MWF125J7 C7 MWF77J7 C7 MWF100J7 C7 B REFERENCE MilTouch MODELS MWF125Z7 Y7 MWF77Z7 Y7 MWF100Z7 Y7 COMPONENTS all 1 30R0043PB TEMPERATURE PROBE ASSY BRASS A 2 60E004NT TUB...

Page 105: ... set in to position but before the machine is operated Adjustment of this switch from the factory setting is not recommended however it should be checked for proper functioning and adjusted if its proper setting is lost As shown in Figure 1 Vibration Switch page 2 the unit consists of a sensitive micro switch with an extended actuating arm supporting an eccentric weight The weight may be adjusted ...

Page 106: ... machine movement will occur for a given degree of out of balance Under such conditions it may be better to adjust the switch to be very sensitive With less substantial founda tions e g ones where the sub soil is mushy or springy or otherwise not as desirable consider ably greater machine movement will occur for a given degree of out of balance in which case a less sensitive vibration switch setti...

Page 107: ...Reference 3 103 ...

Page 108: ......

Page 109: ...3 Dimensional Drawings 3 1 105 ...

Page 110: ......

Page 111: ...107 ...

Page 112: ...108 ...

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Milnor MWF125J7, Manual, Page: 70 / 112

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