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Milnor 30022H8J Service Download Page 51

R

Pellerin

Milnor

Corporation

Pellerin

Milnor

Corporation

P.

O.

Box

400,

Kenner

,LA

70063-0400

Litho

in

U.S.A.

Item

Part

Number

Description

Comment

s

Used

In

Find

the

correct

assembly

first,

then

find

the

needed

component

s.

The

item

letters

(A,

B,

C,

etc.)

assigned

to

assemblies

are

referred

to

in

the

"Used

In"

column

to

identify

which

component

s

belong

to

an

assembly

.The

item

numbers

(1,

2,

3,

etc.)

assigned

to

component

s

relate

the

part

s

list

to

the

illustration.

Part

s

List—Guards

and

Covers

.

--------------------------------------------------------------------------

ASSEMBLIES

-------------------------------------------

--------------------------

A

GHG3022H8

20010Z

INSTL=GEN

HOUSE

LC,

3022H8

---------------------------------------------------------------------------COMPNENTS-------------------------------------------

---------------------------

All

1

02

03243

98406B

SIDE

ACCESS

PANEL,

3022H7

All

2

02

03188

20014B

LWR

FRONT

PANEL

LC,

3022H8

All

3

02

03190

20014C

TOP

COVER

LC,

3022H8

All

4

02

03278

20014B

INVER

TER

COVER,

3022H7

All

5

02

03239

20014B

REAR

BEL

T

COVER,

3022H7

All

6

27A108

DOORHINGE

EMKA#1056-U8

All

7

60A003B

NEO

RUBBER

STRIP

1/8"

X

1"

CLS

All

8

04

21412B

99136#

TOP

PANEL

LIFT

ROD,

3022H7

All

9

15N1

10H

RDW

ASHHD

TORXBOL

T

M6-1X25MM

ZN

All

10

15G004HB

EXTRUNUT

M6-1

GRIP

0.8-4MM

Inst

allation

and

removal

of

screws

(item

9)

requires

TORX™

T-30

Drivers.

TORX™

is

a

registered

trademark

of

Textron,

Inc.

9

10

(TYPICAL

ALL

REMOVEABLE

PANELS)

ACCESS

PANEL

FASTENERS

Guar

ds

and

Co

ver

s

30022H8J

BMP010026/2004275V

(Sheet

2

of

2)

Summary of Contents for 30022H8J

Page 1: ...ber ECN MAP30H7XBE 2012393A Publishing System TPAS Access date 9 25 2012 Document ECN s Latest Available Service 30022H8J Washer Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ......

Page 3: ...07 2002145V 44 Safety Placard Use and Placement ISO 30022H8J BMP020108 2002145V 46 Guards and Covers 30022H8J BMP010026 2004275V 49 Section 2 Drive Assemblies 50 Drive Chart 30022H7J H8J BMP990002 2002044V 51 Motor Mount BMP010017 2002044V 53 Main Bearing 30022X8_ 30022H8_ BMP090003 2009103B 55 Main Bearing Installation 30022H7x H8x BMP990013 2009142B 57 Section 3 Shell Door and Assemblies 58 Door...

Page 4: ......

Page 5: ...to all machines covered by the old version but is improved thus the old version can be discarded If the manual number before the changes the new manual covers only new machines Example Discard MATMODELAE 8739CV when MATMODELAE 8739DV is received minor improvements Also discard MATMODELAE 8739DV when MATMODELAE 8746AV is received major improvements But keep MATMODELAE 8746FV when MATMODELBE 8815AV ...

Page 6: ......

Page 7: ... this warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchasedcomponents withoutobligationtochangeanyequipmentpreviouslysupplied ANY SALE OR FURNISHING OF ...

Page 8: ...You can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electri...

Page 9: ...ted to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in such...

Page 10: ...ided on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the Miln...

Page 11: ...ates and use them in an emergency to stop machine motion Know the location of the main machine disconnect and use it in an emergency to remove all electric power from the machine WARNING 4 Crush Hazards Contact with the turning cylinder can crush your limbs The cylinder will repel any object you try to stop it with possibly causing the object to strike or stab you The turning cylinder is normally ...

Page 12: ...e box Do not unlock or open electric box doors WARNING 10 Entangle and Crush Hazards Guards covers and panels Operating the machine with any guard cover or panel removed exposes moving components Do not remove guards covers or panels 4 1 2 Hazards Resulting from Damaged Mechanical Devices WARNING 11 Multiple Hazards Operating a damaged machine can kill or injure personnel further damage or destroy...

Page 13: ...er is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the hazards and how to avoid them Abide by the current OSHA lockout tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding st...

Page 14: ...ity to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundation poured as to become monolithic with the floor slab may be required Support pilings may even be required if the subsoil itself is springy i e if its resonant frequency is near the operating speed of the m...

Page 15: ...or structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade installations and is equally applicable to flexibly mounted washer extractors as well as to rigid models installed either directly on a floor slab ...

Page 16: ...nes for the Models Listed Below 30022H7J 30022H8J Several installation guidelines and precautions are displayed symbolically on tags placed at the appropriate locations on the machine Some are tie on and others are adhesive tags Tie on tags and white adhesive tags may be removed after installation Yellow adhesive tags must remain on the machine ...

Page 17: ... and quality standards by B2TAG93013 This bearing housing was lubricated at the Milnor factory before shipment B2TAG94078 Do not forklift here do not jack here do not step here whichever applies B2TAG94081 Motor must rotate in this direction On single motor washer extractors and centrifugal extractors the drive motor must turn in this direction during draining and extraction This tag is usually wr...

Page 18: ...nt to help identify it Most but not all shipping restraints display the color red Some shipping restraints are also safety stands Do not discard these B2T2003001 Hold the side of the connection stationary with a wrench as you tighten the connection with another wrench Otherwise you may twist components such as valves damaging them B2T2003002 or 01 10710A CAUTION Equipment and Textile Damage Hazard...

Page 19: ...Understanding the Tag Guidelines for the Models Listed Below PELLERIN MILNOR CORPORATION End of BIUUUI02 ...

Page 20: ...bout some of the possible hazards posed by chemical systems and lists certain requirements needed to minimize those hazards The procedures for interfacing with allied chemical systems and information pertinent to chemical use in general are provided elsewhere in the product manuals see Note 1 Figure 1 Pumped Chemical Inlets on CBW Batch Washer Note 1 Misuse of laundering chemicals such as injectin...

Page 21: ...e damage is likely to be catastrophic No machine is immune to such damage CAUTION 1 Equipment and Textile Damage Hazards Chemicals leaked into the machine particularly when it is idle can destroy machine components and textiles left in the machine Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals...

Page 22: ...iphon into the machine T Chemical tank 2 2 Ensure the Chemical Lines Cannot Dribble The pumped chemical system may provide a means of positively closing the chemical line at the pump location but not at the injection site Hence any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine Some examples of this are shown in Figure 3 ...

Page 23: ...llowing are some of the possible methods the manufacturer or supplier may wish to use as appropriate 3 1 Siphoning Positively close the line If the pump does not provide positive closure when the system is off employ a shutoff valve in the line to serve this purpose 3 2 Siphoning Break the siphon Provide an air gap or vacuum breaker in the chemical delivery line This must be located above the full...

Page 24: ...ystem is off T Chemical tank 4 Guarding Against Leaks All personnel who may work with the chemical system e g chemical system manufacturer chemical system supplier chemical supplier operator maintenance personnel should be vigilant in observing for leaks in the system When connecting or reconnecting chemical lines whether at installation after taking samples or when replacing components at a minim...

Page 25: ...Section 1 Service and Maintenance ...

Page 26: ...lt tension and wear Check pulleys and other drive components for wear Replace if necessary FIGURE 5 every four months Main bearing housing Change lubricant FIGURES 2 and 3 every four months Ê Main Bearing Housing Preventive Maintenance ELECTROCUTION HAZARD High voltage is present inside electric boxes motors and many other components Power switches on machine disable only control circuit power in ...

Page 27: ...ly Inspect the leak off drained oil and magnetic drain plug for water and or metal parti cles Water and or metal particles can indicate worn or damaged seals and bearings Install the drain plug 3 Locate the oil fill plug FIGURE 2 on the bearing housing Clean the surrounding area and remove the oil fill plug 4 Refill the bearing housing After refilling the bearing housing reinstall the oil fill plu...

Page 28: ... until it oozes out of the spring loaded relief plug Plugs bleed out excess grease and help prevent abnormal pressures from building up in the housing during operation especially when the machine is first commissioned and after each lubrication Plugs will not protect against over lubrication ENTANGLE AND CRUSH HAZARD Belts and pulleys can entangle and crush body parts Power is ON and cylinder is t...

Page 29: ...r Seal Grease Point Î FIGURE 2 MSSM0712AE Î Main Bearing Housing Vent 1 and Oil Fill 2 Î FIGURE 3 MSSM0712AE Î Bearing Housing Oil Drain Plug 1 Leak off 2 and Seal Grease Relief 3 Î FIGURE 4 MSSM0712AE Î Inlet Valve Strainers Î FIGURE 5 MSSM0712AE Î Drive Train ...

Page 30: ...ing inches or centimeters on scale Read the bottom edge of the O ring 3 Place a straight edge along the top edge pulley to pulley of the belt Depress the tension testing tool by slid ing the cap against the middle of the belt span until the bottom edge of the lower O ring aligns with the straight edge as shown in FIGURE 6 4 Read the top edge of the upper O ring position and determine if it is with...

Page 31: ... and clear 3 Place the key in shaft Check for a proper fit Key must fit snugly if not replace the key or bushing 4 Insert the bushing loosely into the pulley and start all three bolts Install the pulley on the shaft and ap proximately align it with the corresponding pulley 5 Gradually tighten the bolts in an alternating pattern un til the bushing is seated within the pulley Rotate the pulley and c...

Page 32: ...bly higher capaci ties than Standard belts Sometimes a particular manufacturer s V belt will be more suitable for a certain application and another manufacturer s V belt may be suitable for a different application This may occur in spite of the fact that both manufacturers belts are reputably interchangeable Because of this it is always best to pur chase replacement belts from the original manufac...

Page 33: ...ring machine operation before returning the machine to normal service 1 Disassembly 1 1 Removing the Handle and Opening the Door The handle is held in place on the shaft with a thrust washer and retaining clip in front of the handle and a flange bearing and retaining clip behind the handle The amount of turning force the handle can exert on the shaft is adjustable with the four set screws springs ...

Page 34: ...wn in Figure 4 Remove the rear retaining clip Push against the door to release the retaining clip Figure 3 Front Retaining Clip and Thrust Washer Figure 4 Rear Flange Bearing being removed and Retaining Clip arrow Notice 3 Risk of component damage The return spring is located around the shaft between the door and the shaft cam The end of the spring is inserted into a small hole in the shaft cam Th...

Page 35: ...om the Door Lock Mechanism Tip It is easier and more reliable to remove the shaft from the door lock mechanism then to attempt to reinsert the shaft into the door and replace the handle while the shaft is still captive in the door lock 1 Remove the cover not shown from the door lock mechanism Figure 6 2 Using a screwdriver push down the door lock slider pin Figure 6 and rotate the shaft Figure 7 c...

Page 36: ...ckwise about 90 degrees until the shaft fully seats into the door When properly seated the shaft finger the latch will align with the key way on the door lock mechanism 4 Install the rear retaining clip on the shaft 5 Slide the door handle and flange bearing onto the shaft 6 Install the front thrust bearing and retaining clip on the shaft 7 Repeat the following sub steps four times once for each b...

Page 37: ...n all four set screws are in place check to be sure the handle will ratchet if turned counterclockwise or if latched with more force than necessary Make 1 4 turn adjustments to all four set screws if necessary to achieve the proper tension 9 Install the black plastic cap over the center of the handle End of BIRH3M02 ...

Page 38: ...ASTM A307 and stainless steel B ASTM A354 Grade BC C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values The tables below list the standard size grade threadlocking compound and torque requirements for fasteners commonly used on Milnor equipment Note 1 Data derived from Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Carbon Steel Fasteners ...

Page 39: ...9 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 2827 ...

Page 40: ...282 376 246 329 3 14 x 16 144 192 223 297 315 420 7 8 x 9 125 166 322 430 455 606 398 531 7 8 x 14 138 184 355 474 501 668 1 x 8 188 250 483 644 682 909 597 796 1 x 12 205 274 528 716 746 995 1 x 14 210 280 542 735 765 1037 1 1 8 x 7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 ...

Page 41: ... 22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Values f...

Page 42: ...ations of LocTite 277 Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 719 975...

Page 43: ...523 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 1 Fire Hazard Some solvents and primer products are flammable Use in a well ventilated area Do not use flammable products near ignition sources 1 Clean all threads with a wire brush a tap or a die 2 Degrease the fasteners and the mating threads with a clea...

Page 44: ...g compound to the bolt 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 3 2 Through Holes 1 Insert bolt through assembly 2 Apply several drops of threadlocking compound to the bolt thread area that will engage the nut 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 Figure 3 Through Hole Application Legend A No threadlocking compound he...

Page 45: ...Fastener Torque Requirements PELLERIN MILNOR CORPORATION Figure 4 Disassembly Use Localized Heat Legend A Soldering gun heating small fastener B Torch heating large fastener End of BIUUUM04 ...

Page 46: ...et 1 of 2 Safety Placard Use and Placement 30022H8J Notes 1 Approximate locations of placards are shown If Aluminum Placard Mounting holes are provided on machine Use 8 self tapping screws Replace placard immediately if removed or unreadable 2 10 40 20 30 REAR VIEW FRONT VIEW FRONT VIEW RIGHT VIEW RIGHT VIEW LEFT VIEW LEFT VIEW ...

Page 47: ...blies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020107 2002145V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10635A NPLT SHELL FORNT RIDGID TCATA all 20 01 10375B NPLT ELEC HAZARD SMALL TCATA all 30 01 10689A NPLT BEL...

Page 48: ...of 2 Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine Use 8 self tapping screws Replace placard im mediately if removed or unreadable 2 10 20 ISO Placards shown on this page Safety Placard Use and Placement ISO 30022H8J REAR VIEW FRONT VIEW FRONT VIEW RIGHT VIEW RIGHT VIEW LEFT VIEW LEFT VIEW ...

Page 49: ...nents The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020108 2002145V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10635X NPLT 30 WE RIGID WARNING ISO all 20 01 10375 NPLTE ...

Page 50: ...n P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP010026 2004275V Sheet 1 of 2 Guards and Covers 30022H8J 1 2 3 8 4 5 1 2 1 7 4 PLACES 2 PLACES 6 3 4 5 Note To remove lower front access panel item 2 the two side access panels item 1 must be removed first ...

Page 51: ...INSTL GEN HOUSE LC 3022H8 COMPNENTS All 1 02 03243 98406B SIDE ACCESS PANEL 3022H7 All 2 02 03188 20014B LWR FRONT PANEL LC 3022H8 All 3 02 03190 20014C TOP COVER LC 3022H8 All 4 02 03278 20014B INVERTER COVER 3022H7 All 5 02 03239 20014B REAR BELT COVER 3022H7 All 6 27A108 DOORHINGE EMKA 1056 U8 All 7 60A003B NEO RUBBER STRIP 1 8 X 1 CLS All 8 04 21412B 99136 TOP PANEL LIFT ROD 3022H7 All 9 15N11...

Page 52: ......

Page 53: ...Section 2 Drive Assemblies ...

Page 54: ...entify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drive Chart BMP990002 2002044V Sheet 1 of 1 ASSEMBLIES A D33 03250 96431Z DRIVE CHART 3022H7 50 60HZ COMPONENTS all 1 56184B2SK VPUL 2B18 4 A18 0 SK TYPE QD all 2 56Q2ASK 2 0 BUSHING VPUL QD TYPE SK all 3 56VB085X VBELT BX85 RAWEDGE COG all 4 56030B2H...

Page 55: ...Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP010017 2002044V Sheet 1 of 2 Motor Mount 30022H8J 1 2 2 3 3 4 6 5 5 15 16 4 PLACES 10 7 8 9 11 12 13 14 11 12 13 14 ...

Page 56: ...H8 ASSY DRIVE BASE LC 3022H8 COMPONENTS all 1 02 04256 PLATE MOTOR MNT 3022S4 all 2 02 03839B PLATE MTR MNT REINFORCEMENT all 3 02 03196 BRKT MOTOR MOUNT LC 3022H8 all 4 02 04258 SHAFT MOTOR MOUNT 3022S4 all 5 54JH10750C SHFTCOLLAR 3 4 CLPTYP CFG 12S all 6 02 04259 SPRNG MOT MOUNT 3022S4 SPC2690 all 7 15K162 HXCAPSCR 1 2 13UNC2AX1 5 GR5 P all 8 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 9 15G230 HX...

Page 57: ...ening the fasteners Bearing Set Take up on the cup carrier until the bearings bind slightly in rotation Measure the shim gap and provide sufficient artum shim to allow a minimum of 004 looseness and a maximum of 005 looseness Use Loctite 680 on outside diameter of S01 and S02 Allow 24 hours to cure All relevant surfaces must be clean and free from oil prior to assembly Position item A02 flush with...

Page 58: ...SOKSETSCR CUP10 32X1 4 SS all A03 15K154A HEXCAPSCR 1 2 13X1 5 G8 ZN all A04 15U317B FLWASH 1 062ODX 531IDX 115 TH all A05 27A253 PLUG FOR 1 2BOLTHOLE CAPLUG 4 all B01 54A915916 TIM JLM710949C JLM710910 2 5 B all B02 54A593597 TIMKEN CUP 39521 39590 2 625 B A P01 X2 03833B MACH SHAFT 3022X8 54A593597 B P01 X2 03232A MACH SHAFT 3022H7 54A593597 all P02 X2 03840H MACH MAIN BRNG HOUSING 3022H all P03...

Page 59: ...K SHELL 10 11 11 12 13 14 7 8 9 11 15 16 11 17 1 2 3 PLACES SEE NOTE 3 3 4 5 8 PLACES SEE NOTE 1 B B VIEW B B 18 SHELLBACK REFERENCE VIEW C SEE VIEW C AND NOTE 2 6 NOTES 1 TORQUE ITEM 3 TO 200 FT LBS USING ITEM 5 LOCTITE 242 2 APPLY A 1 4 INCH DIAMETER BEAD OF SILICONE ITEM 6 TO INSIDE EDGE OF SHELLBACK PILOT BEVEL PRIOR TO INSTALLING BEARING ASSEMBLY SEE VIEW B B AND VIEW C 3 USE ITEM 1 AS PUSH O...

Page 60: ...AIN BEARING ASSY 3022H7 COMPONENTS A 1 15K231 04Z HXCPSC 3 4 16X1 1 2 GR8 ZINC A 2 15U340 LOCKWASH MEDIUM 3 4 ZINCPL A 3 15K215 HXCAPSCR 5 8 18X1 5 ZNCFULL THR A 4 15U316 05ZFLTWASH 5 8 ZNC DICR A 5 20C008C 112697 THDLK RMVBL 242 41 A 6 20C040B SILSEAL RTV CLR10 2 OZ 59575 A 7 54M030 RELIEFFIT 1 8ST ALEMITE 317400 A 8 5N0CCLSB42 NPT NIP 1 8XCLS TBE BRASS STD A 9 5SCC0CBE NPT COUP 1 8 BRASS 125 103...

Page 61: ...Section 3 Shell Door and Assemblies ...

Page 62: ...in U S A BMP010018 2010206B Sheet 1 of 3 30022H8J 3 4 5 4 5 Door Installation and Assembly 6 2 13 1 7 8 DOOR LOCK MECHANISM SEE BMP010019 10 11 12 3022H8J is shimmed from the factory on the inside between the shellfront and the cosmetic Add or remove shims till the door locks properly and seals 18 ...

Page 63: ... AT TOP DEAD CENTER Door Installation and Assembly DOOR LOCKING HANDLE SEE BMP010016 1 2 3 Apply a continuous bead of silicone completely around the rubber seal in the area where the glass is to be seated Install the gasket into the door before installing the glass Observe the location of the rubber seal joint line and adjust if necessary While installing the glass into the rubber seal ensure that...

Page 64: ...DOOR LC 3022H8 COMPONENTS all 1 A33 03030 ASSY DOOR FRAME LC 3022H8 all 2 A33 03229 ASSY DOOR 3022H7 all 3 27A108 DOORHINGE EMKA 1056 U8 all 4 15U137 FLTWSHR M6 1 18 8 SS all 5 15G004HA HEXLOCKNUT M6 1 18 8SS all 6 60F122 WEAR STR NYLON US 49021 EA FT all 7 15U200 FLATWASHER USS STD 5 16 ZNC P all 8 15G188 HEXLOKNUT 5 16 18 BRASS all 9 15G192 HXCPNUT 5 16 18UNC2SS18 8 9 16 all 10 02 04212A SHIM SH...

Page 65: ... 6 11 7 5 8 9 4 10 2 6 13 22 12 4 PLACES 4 PLACES 4 PLACES INSERT MACHINE SCREW FROM THIS ORIENTATION CLAMP DOWN TORSION SPRING EYE WITH THE FLAT WASHER NOT SHOWN INSERT THE FREE END OF THE TORSION SPRING INTO THIS HOLE AFTER COMPRESSING 1 4 TURN ADD SHIMS TO MAKE LATCH LOOSER REMOVE SHIMS TO MAKE LATCH TIGHTER WHEN ADDING SHIMS NOTCH SHIM AS SHOWN TO AVOID HAVING TO COMPLETELY REMOVE HANDLE ASSEM...

Page 66: ...18 all 13 15G188 HEXLOKNUT 5 16 18 BRASS all 14 15N017 RDMACSCR 4 40 UNC2A X3 8 ZINC all 15 15G020 HXMACHSCRNUT 4 4OUNC2BZINC GR2 all 16 15U040 LOCKWASHER MEDIUM 4 ZINCPL all 17 15U060 FLAT WASHER 6 ANSI TYPEB BRASS all 18 17C110 RETAIN CLIP AU VE C0 12909 BLK all 20 02 04192 SHIM DOOR MOUNT PLATE 3022H all 21 02 04192A 015 SHIM DOOR MNT PL 3022H7 all 22 15U211 LOKWAS INTOOTH 5 16 R Pellerin Milno...

Page 67: ...22 16 18 SEE DETAIL C SEE DETAILS A B 30 7 1 2 8 7 9 6 NO AIR GAP NO AIR GAP 3 16 MINIMUM CLEARANCE 32 32 15 14 25 26 27 2 DOOR LOCK SOLENOID 31 22 DOOR CLOSED SWITCH DOOR LOCK SWITCH 21 17 7 DETAIL A DOOR LOCK SWITCH OFF DETAIL B DOOR LOCK SWITCH ON DETAIL C DOOR CLOSED SWITCH MEASURE THIS WHILE THE SLIDER IS DOWN INSERT ITEM 32 ADJUST THE SWITCH ITEM 21 TO BE OFF INSERT ITEM 32 ADJUST THE SWITCH...

Page 68: ...MACHSCRNUT 4 4OUNC2BZINC GR2 all 15 12P014GG CAB CLP NON METAL 3 8ID 3 8W all 16 03 01335 INSULATOR AIROP AUTOSPOT 8S all 17 15H090C SPRINGPIN 5 64 X1 2 LG PLAIN all 18 17E065 INSERT 10 24 STEEL YELLOW DICR all 19 02 03225 LOCK BOX COVER BRKT 3022H7 all 20 27B213 SPACER 4 SCR X 3 8 L ZC BRASS all 21 02 04177 MICROSWITCH W MAN CUT LEVER all 22 09R010D DOOR LOCK SWITCH all 23 15J052 POPRIVET1 8DIAX ...

Page 69: ...Section 4 Water and Steam Piping and Assemblies ...

Page 70: ...lerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP010021 20002044V Sheet 1 of 4 Water Peristaltic 30022H8J A A B B 12 14 TYPICAL 12 12 13 14 14 15 16 5 3 ...

Page 71: ...0063 0400 Litho in U S A BMP010021 20002044V Sheet 2 of 4 Water Peristaltic 30022H8J VIEW A A VIEW B B VIEW C VIEW D D D D VIEW C 3 4 5 HOT WATER FOR FLUSHING HOT WATER COLD WATER 9 10 11 37 14 14 17 18 19 20 21 24 25 26 27 23 25 26 27 22 28 29 29 30 32 33 32 33 34 35 36 40 41 42 18 ...

Page 72: ...R MEDIUM 10 ZINCPL all 9 02 03185 BRKT WATER VALVES 3022H8 all 10 03 60250E UNISTRUT 8 all 11 27A0075 CLP RGDSTL PS 1100 3 4 all 12 03 25429 HOSE ADAPTER 1 HOSEX3 4 NPT all 13 60E010 TUBINGPOLYBRAID 1 X1 312 all 14 27A090 HOSECLAMP 13 16 1 5 CADSC HS16 all 15 60E006C PVC TUBING NYL REINF 5IDX 75OD all 16 27A045 HOSECLAMP 750 DIA SPRINGTYPE all 17 02 03186 BRKT WATER FILL PIPE 3022H8 all 18 5SL1ANF...

Page 73: ...ts list to the illustration Parts List Water Peristaltic BMP010021 2002044V Sheet 4 of 4 all 30 53A4000KB TUBE INSERT 1 2 OD 60AE 8 all 31 5SP0KXFHS HEX HEAD PIPE PLUG 1 2 all 32 15G004HB EXTRUNUT M6 1 GRIP 0 8 4MM all 33 15N110H RDWASHHD TORXBOLT M6 1X25MM ZN all 34 02 03588B PARISTALTIC WATER INLET HOSE all 35 27A082S HOSECLAMP 2 9 16 3 5SS305SCR all 36 27A074S HOSECLAMP 2 1 16 3 SSSCR 64040 all...

Page 74: ...on P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP990026 2002044V Sheet 1 of 2 Steam Inject Option 30022H7J H8J 13 17 10 16 15 14 2 3 12 1 18 13 10 16 15 14 8 17 7 11 9 5 6 10 14 15 16 10 14 15 16 11 4 TO SUMP SPARGER TO SUMP ...

Page 75: ... 02Z 1 2 N C 2WAY 240V50 60C STEAM all 2 51T025 98271AY STRAINER 1 2 CAST IRON all 3 5SP0GGFSS NPT PLUG 3 8 SQ SOLID GALSTL all 4 51X017 UNIONSTRADT 1 2 PH 0107 8 8 all 5 5SB0K0GSFO HEXREDBSH 1 2X3 8X5 8 304 150 all 6 W2 02555 93366B NOZZLE STEAM INJECTION all 7 5SCC0KMF NPT COUP 1 2 BLKMAL 150 all 8 5SL0KMFA NPT ELBOW 90DEG 1 2 BLKMAL 150 all 9 5SL0KSFA NPTELB 90DEG 1 2 304SS 150 all 10 02 04199 ...

Page 76: ...g to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration ASSEMBLIES A GVD3022H8 INSTL DRAIN ASSY LC 3022H8 COMPONENTS all 1 02 03245 MOLDED DRAIN HOSE 3022H all 2 27A088S HOSECLAMP 3 1 16 4 SSSCR HSS56 all 3 96D350A71 DRINVAL 3 N O MTRDR240V 50 60C all 4 60B075 DFW56 33PMSP RUBB CONN all 5 15N110H RDWASHHD TORXBOLT M6 1X25MM ZN all 6 15G004HB EXT...

Page 77: ...poration Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 1 4 3 2 BMP920017 2012383B 1 2 3 Electric Drain Valve Motor Installation Plate Spring Drive Pin Washer Bearing Seal Valve Body Cover Motor ...

Page 78: ...60CMTR FOR 3 DRAINVAL BC 1 96D35MTR71 240V 50 60CMTR FOR 3 DRAINVAL all 2 96D35B0D B0DY BALL FOR 3 DRAIN VALVE all 3 96D35C0V MTRCOVER 2 PCFOR 3 DRAINVAL 4 96D35PIN DRIVE PIN KIT FOR 3 DRAIN VAL all Item Part Number Description Comments Used In Find the correct assembly first then find the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to ...

Page 79: ...Section 5 Chemical Supply Devices ...

Page 80: ...te R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 30022H8J X8J 30022F8J F8W 3630F8J FW F8R F8S 4232F7J F7W F7S F7R 3626X8J X8W 4226X7J X7W 4232X7J X7W 1 9 10 11 12 13 14 15 6 7 16 5 4 ...

Page 81: ...NST SOAP CHUTE ASSY 4232X 4232X7J X7W H GWS35001A INST PLASTIC SOAP CHUTE 3630F8J F8W J GWS35001C INST PLASTIC SOAP CHUTE 3630SG RT 3630F8R F8S K GWS42001C INST PLASTIC SOAP CHUTE RT LD 4232F7R F7S COMPONENTS all 1 AWS30211A PLASTIC SOAP ASSY all 2 27A070 T BOLT HOSECLAMP 1 94 2 25 A 3 02 03870C FLEXTUBE 2 ID X 8 LG W CUFFS B F G K 3 02 03870 FLEXTUBE SOAPCHUTE 2 IDX24LG C E H J 3 02 03870D FLEXTU...

Page 82: ......

Page 83: ...Section 6 Control and Sensing Devices ...

Page 84: ...omponents relate the parts list to the illustration Parts List Vibration Safety Switch BMP990004 2000266V Sheet 1 of 1 ASSEMBLIES A GES30211 98516N INSTL EXCURSION SW 3022H A B SAE03 151H 99000ZASSY VIBRATION SWT 3022H7 COMPONENTS B 1 09R020 04ZSWITCH NC VIBR WZ 2RW84429 P52 B 2 03 01059 91046A VIBSWITCH CLAMP CADSTL B 3 03 01058 89417A VIBSWITCH WEIGHT CADSTL B 4 02 02038 85482A PLATE INSULATING ...

Page 85: ...ssembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Air Chamber BMP010022 2003066V Sheet 1 of 1 ASSEMBLIES A ALL30211 ASSY 3022H7J AIR CHAMBER 3022H8J X8J COMPONENTS all 1 5N0K04AG42 NPT NIP 1 2X4 TBE GALSTL SK40 all 2 5SL0KNFK NPTELB 45DEG 1 2 GALMAL 150 all 3 5SR0K0CNF NPT RED 1 2X1 8 GALMAL 150 all 4 27A046 HOSECLAMP 358 433 5700303 all...

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