Miller AG-BAG G6060 Operator'S Manual Download Page 6

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Summary of Contents for AG-BAG G6060

Page 1: ...INC P O BOX 127 ST NAZIANZ WI 54232 920 773 2121 FAX 920 773 1200 OPERATOR S MANUAL DO NOT OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND UNDERSTOOD Part Number 42 0900893F February 2013 M...

Page 2: ...ould void the warranty MACHINE SERIAL NUMBER The machine serial number is located on the rear frame next to the bag boom tube For your convenience refer to this number and your product model number wh...

Page 3: ...and Tractor 24 Connect Hydraulic Lines Units without hydraulic package 26 Connect The Inoculant Applicator Units so equipped 26 Bag Identification 27 Bag Installation 28 Seal The Beginning End Of The...

Page 4: ...l Bearings 63 Rotor Drive Chain 64 Hydraulic Pump Drive Chain Self Contained Hydraulics Only 64 Conveyor Drive Chain Split Conveyor Only 65 Hydraulic Oil Self Contained Hydraulics Only 66 Hydraulic Oi...

Page 5: ...3 This Page Intentionally Left Blank...

Page 6: ...very and Delivery Check Lists customer and dealer copies follow this page Customer copies can remain with this manual Dealer copies can be removed along perforation and remain with dealer Ag Bagger Ch...

Page 7: ...d operating positions All chains are properly tightened Conveyor drive and driven chain Rotor drive chain Hydraulic pump drive chain All drive driven sprockets aligned properly Conveyor drive chain sp...

Page 8: ...mation in the owners manual Explain and review with the customer the controls and safety equipment on the Bagger Explain that regular lubrication and proper adjustments are required for continued prop...

Page 9: ...nd operating positions All chains are properly tightened Conveyor drive and driven chain Rotor drive chain Hydraulic pump drive chain All drive driven sprockets aligned properly Conveyor drive chain s...

Page 10: ...rmation in the owner s manual Explain and review with the customer the controls and safety equipment on the Bagger Explain that regular lubrication and proper adjustments are required for continued pr...

Page 11: ...on MAKE SURE that every individual who operates or works with this equip ment whether family member or employee is familiar with these safety precautions Miller St Nazianz provides guards for exposed...

Page 12: ...EP riders off bagger DO NOT unclog adjust lubricate or service your bagger until you disengage the tractor PTO tractor hydraulics and shut off the tractor engine Remove the starter key from the tracto...

Page 13: ...FORE disconnecting the bagger from the tractor DO NOT stand between tractor and bagger when hitching or unhitching bagger unless en gine is stopped and parking brake is engaged STAY CLEAR of cables an...

Page 14: ...g con tact your dealer for replacements 16 20181 Warning Located on side of upper conveyor deflector 340248B1 Caution Located on top side of hitch near jackstand 16 20179 Warning Located on side of co...

Page 15: ...inued 16 20178 Warning Located on control side of hopper 16 20177 Danger Located on each side of PTO shield 21 09024 Warning Located on frame above hand pump 01 77800 Warning Located on top of PTO shi...

Page 16: ...f hopper 42 0900822 Warning Located on frame tube below each cable drum 42 0900821 Danger Located on each side of conveyor DANGER MOVING CONVEYOR KEEP AWAY DURING OPERATION DISCONNECT POWER BEFORE SER...

Page 17: ...next to wheel mount closest to hopper 333532B2 Warning Located on hitch tube between gearbox and hydraulic oil reservoir 42 0900837 Important Located next to each rotor bearing grease fitting 16 2017...

Page 18: ...lectors Red Reflectors and SMV Sign 907220 Yellow Reflector 907220 Yellow Reflector 907219 Red Reflector 907219 Red Reflector 907225 SMV Sign Safety Decals continued 42 0901739 Important Located on fr...

Page 19: ...Locations Right Side Left Side Tunnel Tow Hitch PTO Driveline Lift Jack Conveyor Hopper Rotor Drive Cover Cable Drum Tail Lights Bagger Shown In Transport Configuration PTO Shield Bag Cradle Back Sto...

Page 20: ...o people are required for tunnel extension assembly 1 Lift the tunnel extension into position Slide the tunnel extension inside the bagger tunnel and line up the holes in the tunnel with the slotted h...

Page 21: ...l Insert the 5 8 x 2 1 2 pivot bolts through the bag pan mounts and the mounting tab holes Se cure the bag pan pivot bolts in place with 5 8 flat washers and 5 8 locknuts DO NOT tighten the hardware c...

Page 22: ...in the other upper corner 4 Weave the horizontal rope through the vertical rope Start at the upper corner and weave the rope through the vertical rope going from side to side and top to bottom End at...

Page 23: ...ert the transport supports into the tubes in the tunnel floor Fasten in place with 3 8 x 3 1 2 bolts 5 Place the backstop into the transport supports Install the 1 2 x 7 bolts to secure the backstop i...

Page 24: ...ped make sure it is properly connected and filled Safety shields and guards are closed and secured in place Check the rotor conveyor and hopper to make sure no foreign objects are present Check convey...

Page 25: ...lve and the hand pump valve 3 Unhook the backstop slings from the cables Be sure to unhook both slings 4 Remove the bolts holding the backstop to the support feet Use the bag boom to lift the back sto...

Page 26: ...backstop with the tabs to the rear of the backstop The feet will help hold the backstop in the upright position NOTE After two loads are placed in the bag remove the feet from the backstop and continu...

Page 27: ...p to stand behind tunnel Moving the first wheel IMPORTANT Site for moving wheels must be level to prevent bagger from rolling when unhitched from the tractor Ground conditions must be firm to prevent...

Page 28: ...ifts off the ground 5 Pull the retaining pin and remove the wheel assembly from the mounting socket 6 Crank the lift jack down to gain clearance for the wheel assembly to be inserted into the socket a...

Page 29: ...nto the socket located on the wheel strut at the right side of the bagger Jack the bagger up until the wheel inside the tunnel is off the ground 2 Pull the retaining pin and remove the entire wheel as...

Page 30: ...agger must be in a straight line to create a straight bag 3 Raise the lift jack until the base is off the ground Rotate the jack 90 and reassemble to the tow hitch with the retaining pin and hair pin...

Page 31: ...nto the splined shaft of the tractor Pull the locking collar away from the tractor to release the locks Push all the way on and then release the locking collar to lock in place Pull back on the PTO sh...

Page 32: ...operators manual for hydraulic port locations and operation 1 Clean the hose couplers and tractor ports 2 Connect the hose couplers to the correct tractor ports Connect The Inoculant Applicator Units...

Page 33: ...n the box Make sure you are using the correct size for your bagger Locate the arrow on the side of the box It should be pointing toward the bagger IMPORTANT Be sure to select the best surface for bag...

Page 34: ...oom lower the cable and attach to the cradle lifting lug 3 Lift the cradle with the bag boom winch from the tunnel and lower the cradle to the ground Set the cradle on the ground to the rear of the ma...

Page 35: ...cradle toward the tunnel Carefully work the bag around the tunnel making sure the bag maintains its flat look and is flat between the tunnel and the bag pan 7 Lower the cradle until it is resting on...

Page 36: ...venly spaced on the tunnel bungee cord The purpose of these four cords is to keep the tunnel bungee cord from following with the bag as the bag is fed off the tun nel d Lift the bag pan up and hook th...

Page 37: ...er See list below for your size bag Part Number 42 1500272 250 Ft Roll Part Number 42 1500270 9 5 Ft Lengths 4 Box Part Number 42 1500267 14 5 Ft Lengths 4 Box for 8 9 ft bags Part Number 42 1500268 1...

Page 38: ...ables to the backstop slings Do not leave the cables in the rewind guides during bagging 3 Using the hand crank rewind excess cable back onto the cable drums NOTE To prevent bag damage Avoid leaning t...

Page 39: ...on the ground while bagging Keep the conveyor approximately six inches off the ground 3 The angle of the conveyor can be adjusted by repositioning the support arm located under the conveyor IMPORTANT...

Page 40: ...shing the hydraulic control lever away from you The control lever will return to the center neutral position when released Pulling the control lever toward you will raise the conveyor The conveyor sho...

Page 41: ...ressure is a starting point and may need adjustment depending on crop conditions Refer to the Bagging Instructions section for a more detailed explanation on setting brake pressure 3 Engage the tracto...

Page 42: ...bars on the side of the bag They should not exceed the bag manufac turers recommendations If stretch marks are greater than recommended brake pressure needs to be decreased b If bag does not have a s...

Page 43: ...ckstop away from the bag 4 Place the cables in the cable rewind guides 5 Rewind the cables onto the drums Use the hand crank or the hydraulic rewind Push the cable rewind control lever away from you t...

Page 44: ...threaded portion all the way onto the cutter 3 After you have located the spot where you want the vent to be installed press the cutter por tion of the tool into the plastic to create a hole Push the...

Page 45: ...k is spring loaded and will lock into the transport hole in the conveyor once conveyor is all the way up Be sure lock is properly seated before transporting Conveyor Winch Transport Lock Raise Conveyo...

Page 46: ...en exercised 1 For models that do not have self contained hydraulics disconnect the hydraulic hoses from the tractor 2 Disconnect the inoculant applicator if so equipped electrical connection from the...

Page 47: ...to prevent bagger from rolling when unhitched from the tractor Ground conditions must be firm to prevent jack stands and lift jacks from settling during wheel removal Move The First Wheel 1 Use the l...

Page 48: ...d 5 Remove the retaining pin and remove the wheel assembly from this location Crank the lift jack down until the wheel assembly can be inserted into the wheel socket inside the tunnel Insert the retai...

Page 49: ...h to the hitch tube Slide the tow hitch in until the holes line up and se cure in place with the retaining pin and hair pin 5 Be sure the tow hitch is securely pinned in position 6 Remove the lift jac...

Page 50: ...n and hair pin 12 Use the lift jack to line the tow hitch up with the tow vehicle Securely hitch the bagger to the tow vehicle Pin in place and retain hitch pin with a clip pin 13 Connect the transpor...

Page 51: ...top is tight against the tunnel Set the cable drum brake pressure at 1000 psi to hold the cables in place Close the needle valves to hold the brake pressure 3 Remove the bag boom cable from the top of...

Page 52: ...the site b Good drainage of site is important c Concrete asphalt gravel or packed limestone works well under bags d Pick a site away from rodents e Protect your site from livestock with fencing Bag I...

Page 53: ...end of a string and one weight hex nut approxi mately 1 8 lb to the opposite end of the string The distance between the nuts need to be 19 feet 3 inches for 8 foot bags 20 feet 3 inches for 9 foot bag...

Page 54: ...t Part Number 42 1500568 Vent installation tool Protecting the Bag From Wind Damage Wind damage can be caused by the wind whipping the loose end of the bag To prevent damage the loose bag end needs to...

Page 55: ...175 10 x 250 340 360 324 350 12 250 NOTE The tons per bag are approximate and will vary based on moisture and length of chop and crop types When using the Master Seal sealing strip you can get approx...

Page 56: ...ou expect a lot of mud you may want to put some bags on a solid surface Have enough acces sible bags to last until good weather conditions can be expected Bag Shape Keep the bag away from the cables I...

Page 57: ...d less cable drum brake pressure is required Wet Product Moisture levels above 70 may create excessive liquid in the hopper This excessive liquid is OK unless the bag is outside the recommended shape...

Page 58: ...inches If chain is too tight or too loose adjust as follows a At the lower end of the conveyor loosen the four retainer bolts on each side of the con veyor b Loosen the jam nut on the adjusting bolt o...

Page 59: ...the con veyor b Loosen the jam nut on the adjusting bolt on each side of the conveyor NOTE Adjusting the lower end of the conveyor will fully tension the short conveyor chain but will only partially...

Page 60: ...oosen the jam nuts on the adjuster bolts on each side of the conveyor 5 Using the adjuster bolts adjust the long conveyor chain evenly on both sides 6 After the correct tension is reached tighten the...

Page 61: ...n Maximum deflection should be 1 8 inch If chain needs adjustment adjust as follows a Loosen the bolt holding the idler sprocket to the adjustment plate Move the sprocket down in the slot to increase...

Page 62: ...mum deflection in the chain should be 1 8 inch If chain needs adjustment adjust as follows a Loosen the four bolts holding the hydraulic oil reservoir to the frame b Slide the entire reservoir in the...

Page 63: ...he spring to see if the spring is maintaining pressure on the chain spring slightly stretched b If spring tension needs to be increased loosen the lower nut on the threaded adjustment rod and tighten...

Page 64: ...intain the following lug nut torque 1 2 Wheel Studs 75 85 ft lbs 9 16 Wheel Studs 100 ft lbs Rotor Bearings Interval Per Bag Each rotor bearing is greased by using a remote mounted grease fitting One...

Page 65: ...r Interval Daily WARNING DO NOT lubricate adjust and or service this machine unless the POWER SOURCE SHUT DOWN PROCEDURE page 5 has been exercised Wipe off the fitting before attaching the grease gun...

Page 66: ...ing for each bearing Far side bearing fitting is remote mounted Center Conveyor Apron Shaft Bearings Split Conveyor Interval Daily WARNING DO NOT lubricate adjust and or service this machine unless th...

Page 67: ...ch conveyor your bagger is equipped with Lower Conveyor Apron Shaft Bearing Grease Fittings Lower Conveyor Apron Shaft Bearings Interval Daily WARNING DO NOT lubricate adjust and or service this machi...

Page 68: ...e tube inside the PTO shaft at a monthly interval Bag Boom Pivot Grease Fittings U Joint U Joint Sheer Plate Slide Tube Bag Boom Pivot Interval Monthly Wipe off the fittings before attaching the greas...

Page 69: ...d come off during operation Install new grease seal Support the seal so as not to bend the case during installation Use grease to lubricate the seal lip Place the hub on to the spindle Rotate the hub...

Page 70: ...chains completely Hydraulic Pump Drive Chain Self Contained Hydraulics Only Interval Once Per Bag With the bagger idling oil the hydraulic pump drive chain through the round hole located in the top pl...

Page 71: ...PROCEDURE page 5 has been exercised With the conveyor shut off open the guard at the top of the split conveyor Oil as much chain as possible WARNING DO NOT operate the bagger unless all guards are se...

Page 72: ...ended that the oil be changed every 250 hours of operation Any time the oil is changed the hydraulic oil filter should also be changed See Hydraulic Oil Filter Change section If the oil color turns ve...

Page 73: ...ecurely 5 Reinstall the drain plug in the underside of the lower auxiliary reservoir Tighten the plug se curely 6 Remove the oil filter from the filter head Clean the sealing surface of the filter hea...

Page 74: ...ing refill the main hydraulic reservoir with an additional 9 gallons of hydraulic oil While the bagger is running it will be pumping hydraulic oil into the lower auxiliary hydraulic reser voirs Be sur...

Page 75: ...e from your local Ag Bag dealer by ordering part number 42 1540167 Gearbox Oil Interval Initially Change After The First Bag and Then Annually There After WARNING DO NOT lubricate adjust and or servic...

Page 76: ...e inserted down through the fill plug hole to the bottom of the gearbox for gear boxes without a dipstick Be sure the wire reaches the bottom of the gearbox The oil level should be 4 1 4 inches up the...

Page 77: ...ckwise 2 Remove the cable drum rotor cover from the cable drum mount 3 Replace the worn brake pads and replace with new Replacement brake pads are available from your local Ag bag dealer as a set of t...

Page 78: ...ce as follows 1 Rotate the rotor by hand until the damaged or worn rotor cap is accessible from the tunnel side of the stripper bar 2 Remove the existing rotor cap from the rotor tooth Clean up the ro...

Page 79: ...cable before using again Depending on your bagger model and options the cables are either 195 or 245 feet in length The cables are 7 16 diameter Shear Bolts Interval As Required IMPORTANT Never repla...

Page 80: ...mp with hydraulic jack oil to the bottom edge of the filler hole 4 Replace the fill plug 5 Bleed air from the pump chamber by opening pump valve turning knob counter clockwise and pumping the handle a...

Page 81: ...in brake lines Dirt build up on conveyor slides Cables contacting bag during operation Sharp objects on tunnel Tunnel extension lifting loop stuck in the up position Replace shear bolt Check for and...

Page 82: ...prop erly installed Too much oil in hand pump Hand pump low on oil Tie knots in the bungee cords until proper spacing is obtained about 3 4 inch between bag pan and tunnel floor Check bungee installa...

Page 83: ...hain When the chain is clean soak the entire chain in oil to lubricate the all the rollers Check the sprockets on the bagger for any signs of wear Repair or replace as needed Reassemble the chain to t...

Page 84: ...17 13 25 18 5 16 24 12 9 19 14 25 20 3 8 16 20 15 30 23 45 35 3 8 24 23 17 35 25 50 35 7 16 14 32 24 50 35 70 55 7 16 20 36 27 55 40 80 60 1 2 13 50 35 75 55 110 80 1 2 20 55 40 90 65 120 90 9 16 12...

Page 85: ...ocknut off until washer bottoms out at top of groove 3 Hand tighten fitting until backup washer or washer face if straight fitting bottoms on face and O ring is seated 4 Position angle fittings by uns...

Page 86: ...6 710 lbs Model G6070 Approximately 8 311 lbs Rotor Length Model G6060 6 ft Model G6070 7 ft Rotor Teeth Model G6060 48 Model G6070 56 Maximum Bag Length Model G6060 200 ft Model G6070 250 ft Horse Po...

Page 87: ...Oil ISO Grade 68 Hydraulic Oil Capacity 10 Gal Model G6060 Capacity 19 Gal Model G6070 Hand Pump Type Of Oil Hydraulic Jack Oil Grease Type Of Grease Grade 2 Lithium Complex EP Grease Wheel Bearings T...

Page 88: ...82 This Page Intentionally Left Blank...

Page 89: ...y shall not apply to any 6000 Series Ag Bagger which has been subject to misuse negligence alteration or accident or which shall have been repaired with parts other than those obtainable through Ag Ba...

Page 90: ...2013 by Miller St Nazianz Inc...

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