Mighty Therm HH-PH Installation, Operation And Maintenance Instructions Download Page 8

LAARS HEATING SYSTEMS

Page 8

NOTE: Do not use sheet metal screws at the

snap lock joints of Type B gas vents.

Do not weld or bolt the vent pipe to the boiler

drafthood or the vent damper if one is installed. The
weight of the stack must not rest on the boiler. The
drafthood and boiler top must be easily removable for
normal boiler service and inspection.

WARNING

Avoid ending boiler vents near air conditioning or air
supply fans. The fans can pick up exhaust flue
products from the boiler and return them inside the
building, creating a possible health hazard.

Avoid horizontal runs of the vent pipe, and 90

degree elbows, reductions and restrictions. Horizontal
runs should have at least a ¼ inch (6 mm) rise per foot
in the direction of flow. Support a vent connector for
the design and weight of the material used to maintain
clearances and prevent physical damage and
separation of joints.

Always use double-wall or insulated vent pipe

(Type B or equivalent).

WARNING

In cold weather, uninsulated outside vents can chill
the rising flue products, blocking the natural draft
action of the venting system. This can create a
health hazard by spilling flue products into the boiler
room.

Avoid oversize vent piping or extremely long

runs of the pipe which may cause too much cooling
and condensation of flue gasses.

2E-2. Replacement of Existing Boiler

At the time of the removal of an existing boiler,

the following steps shall be followed with each
appliance remaining connected to the common venting
system. During the testing of each unit, the other
appliances remaining connected to the common
venting system should not be operated.

1.

Seal any unused openings in the common
venting system.

2.

Visually inspect the venting system for proper
size and horizontal pitch. Determine that there is
no blockage or restriction, leakage, corrosion, or
other deficiencies which could cause an unsafe
condition.

3.

As far as possible, close all building doors and
windows. Also close all doors between the space
in which the appliances remaining connected to
the common venting system are located and the
other spaces of the building. Turn on any clothes
dryer and any appliance not connected to the
common venting system. Turn on any exhaust

fans, including range hoods and bathroom
exhausts, so they will operate at maximum
speed. Do not operate a summer exhaust fan.
Close all fireplace dampers.

4.

Place in operation the appliance being inspected.
Follow the lighting instructions for the unit.
Adjust the thermostat so the appliance will
operate continuously.

5.

After 5 minutes of main burner operation, test for
spillage at the draft hood relief opening. Use the
flame of a match or candle, or smoke from a
cigarette, cigar, or pipe.

6.

The tests should show that each appliance
connected to the common venting system vents
properly. Return all doors, windows, exhaust
fans, fireplace dampers and any other gas-burning
appliances to their previous condition of use.

7.

Any improper operation of the common venting
system should be corrected. The installation
should conform with the National Fuel Gas
Code, ANSI Z223.1. When resizing any portion
of the common venting system, the system
should be sized to approach the minimum
practical size. Refer to the tables in Appendix G
in the National Fuel Gas Code, ANSI Z223.1. (In
Canada, at the time the boiler is removed from
the common venting system, the common
venting system should be resized. The
installation should conform to CAN/CGA
B149.1 or .2.)

2F. Water Flow System

2F-1. Reversible Water Connections

NOTE: This procedure is not recommended for

the PH pump-mounted models.

Laars ships the HH boiler with the water

connections on the right side. The HH boiler can be
installed with the water connections on either side. It
could be necessary, or helpful, to switch the
connections to the left side to improve access for
installation service. Perform this modification before
installing the boiler using the following procedures:

1.

Remove the front door.

2.

If there is a vent cap or drafthood installed, it
must be removed before removing the grate top
assembly. On indoor installations (models 175-
250), the drafthood switch must be disconnected
at the vent damper receptacle on the left side of
the boiler.

3.

If the unit is in the low-profile outdoor
configuration, remove the hex-head screws (see
Figure 16) and lift the top assembly straight up.

4.

Remove the screws that fastens the flue collector
hold-down clamps and remove the clamps (see
Figure 17).

Summary of Contents for HH-PH

Page 1: ...lation and or operation will void the warranty WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life...

Page 2: ...ble Water Connections 8 2F 2 Freeze Protection 11 2F 3 Pump Requirements 11 2F 4 Variable Water Flow Systems 13 2F 5 System Pressure Requirements 13 2F 6 Chilled Water Systems 15 2F 7 System to Boiler...

Page 3: ...suring the proper performance and application of Laars products SECTION 1 General Information 1A Introduction This manual provides installation and operation instructions for the Model HH and PH Hydro...

Page 4: ...letely before continuing the installation 2B Field Assembly The HH PH boiler is shipped from the factory with the top assembly in the low profile configuration for outdoor installations The HH PH boil...

Page 5: ...hat only the boiler is served by the vent damper device supplied with the boiler Provide at least six inches clearance between the automatic vent damper and combustible construction and be sure to all...

Page 6: ...n carpeting Never store objects on or around the base of the boiler For rooftop installation see Figure 12 through Figure 14 The boiler must be isolated or otherwise protected from any source of corro...

Page 7: ...e venting system must be installed by a qualified installer and in accordance with the latest edition of ANSI Z223 1 In Canada the installation must be in accordance with CAN1 B149 1 or 2 and any loca...

Page 8: ...es dryer and any appliance not connected to the common venting system Turn on any exhaust fans including range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer...

Page 9: ...Clamps Flue Collector Clamp In Out Header Bracket Heat Exchanger Clamp Bracket REAR TILE COVER FLOW SWITCH CONDUIT GAP CLOSURE GROMMET DRAIN VALVE METAL CHANNEL FOR CAPILLARY TUBE TERMINAL STRIP MANU...

Page 10: ...abel the capillary tubes b Loosen the screw on the capillary tube retaining clip then gently pry the clip apart until it comes free from the thermowell see Figure 19 c Pull the sensing bulbs out of th...

Page 11: ...6 17 1 07 1 4 0 4 15 0 94 1 1 0 3 400 31 1 96 5 2 1 6 25 1 58 3 4 1 0 21 1 32 2 3 0 7 18 1 13 1 7 0 5 Water Flow GPM or L s Pressure drop head loss through the boiler expressed in feet or meters of wa...

Page 12: ...LAARS HEATING SYSTEMS Page 12 Figure 21 Piping Multiple Boilers Primary Secondary System Figure 22 Piping Multiple Boilers Low Temperature System...

Page 13: ...ing zone valves zone pumps or 3 way valves This can result in a high temperature rise across the boiler Laars recommends primary secondary pumping for all variable flow systems The boiler pump in a pr...

Page 14: ...LAARS HEATING SYSTEMS Page 14 Figure 24 Hydronic Piping Primary Secondary Reverse Return Figure 25 Hydronic Piping Primary Secondary Reverse Return Low Temperature...

Page 15: ...e regulator is installed on the makeup water line adjust the pressure regulator to provide at least 12 psi 82 7 kPa at the highest point in the heating loop 4 Open air vents on all radiation units at...

Page 16: ...ally need adjustment 11 Before operating the boiler test the complete gas supply system and all connections for leaks using a soap solution Caution Since some leak test solutions including soap and wa...

Page 17: ...Page 17 Figure 28 Typical Example of Wiring Schematic System 1 TYPICAL WIRING DIAGRAM IGNITION SYSTEM NO 1 STANDING PILOT ON OFF OR MECHANICAL MODULATION Example shown HH and PH Hydronic Boilers 175 2...

Page 18: ...gure 29 Typical Example of Wiring Schematic System 12 TYPICAL WIRING DIAGRAM IGNITION SYSTEM NO 12 ELECTRONIC IGNITION ON OFF OR MECHANICAL MODULATION Example shown HH and PH Hydronic Boilers 325 400...

Page 19: ...ANSI Z21 13 Figure 30 Temperature Controls WARNING For your safety when starting the boiler keep your head and face well away from the lower firebox opening to prevent any risk of personal injury Ven...

Page 20: ...ce the damper must be in the open position when the main burners are operating If the boiler will not operate a Turn off all manual gas supply valves b Turn the main electrical switch OFF c Turn the g...

Page 21: ...valve see Figure 32 6 Remove the two screws that fastens the anti rotation bracket on the left side of the gas valve see Figure 32 7 Remove the pilot gas line and thermocouple shield if present from t...

Page 22: ...e wiring diagram found on the inside of the boiler 23 Install the front access door on the boiler 24 Turn all electrical power to the boiler ON SECTION 5 Parts List for HH and PH Boilers 5A General In...

Page 23: ...Rear 10314902 05 40 Insulation Jacket 10458902 05 WATER SYSTEM 41 Bracket Heat Exchanger 10457000 42 Heat Exchanger Tube Assy Copper R0095502 05 Cupronickel R0095602 05 43 Plug 1 4 Inch NPT P0026800 I...

Page 24: ...0 21 E 23 32 28 29 30 31 25 27 24 28 E 64 65 19 55 63 62 41 43 45 43 39 48 47 A 33 34 42 46 52 51 66 39 69 37 38 35 40 36 C 67 F F 18 7 10 11 6 B 9 8 64 REF 68 D 56 61 A 54 58 43 44 57 17 50 53 49 59...

Page 25: ...Mighty Therm HH PH Hydronic Boilers Page 25...

Page 26: ...LAARS HEATING SYSTEMS Page 26...

Page 27: ...Mighty Therm HH PH Hydronic Boilers Page 27...

Page 28: ...CA 93021 805 529 2000 FAX 805 529 5934 20 Industrial Way Rochester NH 03867 603 335 6300 FAX 603 335 3355 480 S Service Road West Oakville Ontario Canada L6K 2H4 905 844 8233 FAX 905 844 2635 www laa...

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