Mighty Therm HH-PH Installation, Operation And Maintenance Instructions Download Page 4

LAARS HEATING SYSTEMS

Page 4

HOT

HOT

SECTION 2.
Installation Instructions

2A. General Information

WARNING

Follow local regulations with respect to installation
of carbon monoxide (CO) detectors and
manufacturer's maintenance schedule of the boiler.

Install the HH-PH boilers in accordance with the

procedures in this manual (or the Laars warranty may
be voided), local codes and ordinances. In the absence
of such codes, install the boilers in accordance with
the latest edition of the National Fuel Gas Code, ANSI
Z223.1. In Canada, the installation must be in
accordance with CAN1-B149.1 or .2 and local codes.
The authority having jurisdiction may require the
installation conform to the Standard for Controls and
Safety Devices for Automatically Fired Boilers,
ANSI/ASME CSD-1. Any changes to the boiler, gas
controls, gas orifices, wiring or draft hood may void
the warranty. If field conditions require change,
consult the factory.

All gas-fired products require correct installation

to assure safe operation. The requirements for boilers
include the following:

1.

Field assembly of draft hood and vent cap
(if required – see Section 2B)

2.

Appropriate site location (clearances) and
flooring

3.

Sufficient combustion and ventilation air

4.

Adequate venting of combustion products

5.

Adequate water flow

6.

Properly sized gas meter and piping

7.

Proper electrical wiring

This manual provides the information needed to

meet these requirements. Review all application and
installation procedures completely before continuing
the installation.

2B. Field Assembly

The HH-PH boiler is shipped from the factory

with the top assembly in the low-profile configuration
for outdoor installations.

 The HH-PH boiler is design certified for indoor

installation when equipped with a drafthood, which
must be installed without modification. Check the
rating plate on the boiler for the correct Laars part
number.

Follow this procedure to make the conversion:

a.

Remove the top filler plate, stamped “HOT,” by
slipping a fine-blade screw driver into the slot at

the rear of the plate and gently prying it up (see
Figure 2).

b.

Remove the two screws attaching the adapter
plate to the top assembly and lift it out (see
Figure 3).

c.

Remove the vent cap or drafthood from its
package.

d.

Disengage the flue transition ring from the stack
extension and place it on top of the collector
assembly as shown in Figure 4.

Figure 2. Top Filler Plate.

Figure 3. Adapter Plate.

Figure 5. Vent Cap with

Adapter Plate

Figure 4. Flue Transition

Ring.

e.

Slide the adapter plate over the bottom of the
stack extension as shown in Figure 5. Fit the
stack extension down over the flue transition
ring. Seat the adapter plate on the top assembly
and secure it with two screws (see Figure 6).

f.

Find the vent damper box which is located in the
boiler package (boiler models 175 to 250 only)
(see Figure 8).

g.

Install the vent damper directly to the top of the
draft hood outlet. The damper operator should
face to the front of the boiler, and the flow
direction arrow should point upward. Use the
vent damper wire harness to connect the vent
damper to the boiler. The bracket end of the
harness should be connected to the vent damper
actuator.

Summary of Contents for HH-PH

Page 1: ...lation and or operation will void the warranty WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life...

Page 2: ...ble Water Connections 8 2F 2 Freeze Protection 11 2F 3 Pump Requirements 11 2F 4 Variable Water Flow Systems 13 2F 5 System Pressure Requirements 13 2F 6 Chilled Water Systems 15 2F 7 System to Boiler...

Page 3: ...suring the proper performance and application of Laars products SECTION 1 General Information 1A Introduction This manual provides installation and operation instructions for the Model HH and PH Hydro...

Page 4: ...letely before continuing the installation 2B Field Assembly The HH PH boiler is shipped from the factory with the top assembly in the low profile configuration for outdoor installations The HH PH boil...

Page 5: ...hat only the boiler is served by the vent damper device supplied with the boiler Provide at least six inches clearance between the automatic vent damper and combustible construction and be sure to all...

Page 6: ...n carpeting Never store objects on or around the base of the boiler For rooftop installation see Figure 12 through Figure 14 The boiler must be isolated or otherwise protected from any source of corro...

Page 7: ...e venting system must be installed by a qualified installer and in accordance with the latest edition of ANSI Z223 1 In Canada the installation must be in accordance with CAN1 B149 1 or 2 and any loca...

Page 8: ...es dryer and any appliance not connected to the common venting system Turn on any exhaust fans including range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer...

Page 9: ...Clamps Flue Collector Clamp In Out Header Bracket Heat Exchanger Clamp Bracket REAR TILE COVER FLOW SWITCH CONDUIT GAP CLOSURE GROMMET DRAIN VALVE METAL CHANNEL FOR CAPILLARY TUBE TERMINAL STRIP MANU...

Page 10: ...abel the capillary tubes b Loosen the screw on the capillary tube retaining clip then gently pry the clip apart until it comes free from the thermowell see Figure 19 c Pull the sensing bulbs out of th...

Page 11: ...6 17 1 07 1 4 0 4 15 0 94 1 1 0 3 400 31 1 96 5 2 1 6 25 1 58 3 4 1 0 21 1 32 2 3 0 7 18 1 13 1 7 0 5 Water Flow GPM or L s Pressure drop head loss through the boiler expressed in feet or meters of wa...

Page 12: ...LAARS HEATING SYSTEMS Page 12 Figure 21 Piping Multiple Boilers Primary Secondary System Figure 22 Piping Multiple Boilers Low Temperature System...

Page 13: ...ing zone valves zone pumps or 3 way valves This can result in a high temperature rise across the boiler Laars recommends primary secondary pumping for all variable flow systems The boiler pump in a pr...

Page 14: ...LAARS HEATING SYSTEMS Page 14 Figure 24 Hydronic Piping Primary Secondary Reverse Return Figure 25 Hydronic Piping Primary Secondary Reverse Return Low Temperature...

Page 15: ...e regulator is installed on the makeup water line adjust the pressure regulator to provide at least 12 psi 82 7 kPa at the highest point in the heating loop 4 Open air vents on all radiation units at...

Page 16: ...ally need adjustment 11 Before operating the boiler test the complete gas supply system and all connections for leaks using a soap solution Caution Since some leak test solutions including soap and wa...

Page 17: ...Page 17 Figure 28 Typical Example of Wiring Schematic System 1 TYPICAL WIRING DIAGRAM IGNITION SYSTEM NO 1 STANDING PILOT ON OFF OR MECHANICAL MODULATION Example shown HH and PH Hydronic Boilers 175 2...

Page 18: ...gure 29 Typical Example of Wiring Schematic System 12 TYPICAL WIRING DIAGRAM IGNITION SYSTEM NO 12 ELECTRONIC IGNITION ON OFF OR MECHANICAL MODULATION Example shown HH and PH Hydronic Boilers 325 400...

Page 19: ...ANSI Z21 13 Figure 30 Temperature Controls WARNING For your safety when starting the boiler keep your head and face well away from the lower firebox opening to prevent any risk of personal injury Ven...

Page 20: ...ce the damper must be in the open position when the main burners are operating If the boiler will not operate a Turn off all manual gas supply valves b Turn the main electrical switch OFF c Turn the g...

Page 21: ...valve see Figure 32 6 Remove the two screws that fastens the anti rotation bracket on the left side of the gas valve see Figure 32 7 Remove the pilot gas line and thermocouple shield if present from t...

Page 22: ...e wiring diagram found on the inside of the boiler 23 Install the front access door on the boiler 24 Turn all electrical power to the boiler ON SECTION 5 Parts List for HH and PH Boilers 5A General In...

Page 23: ...Rear 10314902 05 40 Insulation Jacket 10458902 05 WATER SYSTEM 41 Bracket Heat Exchanger 10457000 42 Heat Exchanger Tube Assy Copper R0095502 05 Cupronickel R0095602 05 43 Plug 1 4 Inch NPT P0026800 I...

Page 24: ...0 21 E 23 32 28 29 30 31 25 27 24 28 E 64 65 19 55 63 62 41 43 45 43 39 48 47 A 33 34 42 46 52 51 66 39 69 37 38 35 40 36 C 67 F F 18 7 10 11 6 B 9 8 64 REF 68 D 56 61 A 54 58 43 44 57 17 50 53 49 59...

Page 25: ...Mighty Therm HH PH Hydronic Boilers Page 25...

Page 26: ...LAARS HEATING SYSTEMS Page 26...

Page 27: ...Mighty Therm HH PH Hydronic Boilers Page 27...

Page 28: ...CA 93021 805 529 2000 FAX 805 529 5934 20 Industrial Way Rochester NH 03867 603 335 6300 FAX 603 335 3355 480 S Service Road West Oakville Ontario Canada L6K 2H4 905 844 8233 FAX 905 844 2635 www laa...

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