Miele PG 8581 Operating Instructions Manual Download Page 5

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Contents

Test program ..................................................................................................................... 79
Filter maintenance ............................................................................................................. 79

Cleaning the filters in the wash cabinet ........................................................................ 79
Activating and setting the interval ................................................................................. 79

Ready for operation (standby) ....................................................................................... 86
Auto-Off function........................................................................................................... 86
Switching off after activating......................................................................................... 87

Software version................................................................................................................ 87

Program settings

............................................................................................................. 88

Adjusting program settings ............................................................................................... 88
Program structure.............................................................................................................. 88

Program header............................................................................................................. 88
Program blocks ............................................................................................................. 89

Opening the menu............................................................................................................. 90
Resetting a program.......................................................................................................... 91
Altering a program ............................................................................................................ 92

Allocating wash blocks.................................................................................................. 92
Changing water quantity ............................................................................................... 93
Increasing drainage time ............................................................................................... 94
Drying assistance .......................................................................................................... 95

Process documentation

.................................................................................................. 96

Outputting batch protocols retrospectively....................................................................... 99

External software........................................................................................................... 99
Protocol printer.............................................................................................................. 99

Maintenance measures

................................................................................................... 100

Checking mobile units, baskets, modules and inserts...................................................... 106
Process validation ............................................................................................................. 107

Frequently asked questions

........................................................................................... 110

Summary of Contents for PG 8581

Page 1: ...Operating Instructions Dental Washer Disinfector PG 8581 To prevent accidents and machine damage read these instructions before installation or use en US M Nr 10 605 203 ...

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Page 3: ... Display interface 22 Menu operation 22 Settings in the menu 23 Symbols in the display 24 Opening and closing the door 25 Electronic door lock 25 Opening the door 25 Closing the door 25 Opening the door using the emergency release 26 Water softener 27 Water hardness 27 Setting the water hardness level 28 Filling the salt container 30 Salt refill reminder 32 Application technology 33 Mobile units b...

Page 4: ...ing agents 51 Operation 53 Selecting a program 53 Starting a program 53 Starting a program using delay start 53 Drying assistance 55 Program cycle display 56 Program end 56 Canceling a program 57 Program canceled due to a fault 57 Canceling a program manually 57 System messages 58 Cleaning the filter combination and tubular filter 58 Low fill levels 59 Wash pressure and spray arm monitoring 59 Set...

Page 5: ...Increasing drainage time 94 Drying assistance 95 Process documentation 96 Outputting batch protocols retrospectively 99 External software 99 Protocol printer 99 Maintenance measures 100 Maintenance 100 Routine checks 101 Cleaning the filters in the wash cabinet 101 Checking and cleaning the spray arms 103 Cleaning the machine 105 Cleaning the control panel 105 Cleaning the door and the door seal 1...

Page 6: ... Contacting Customer Service 127 Notification of serious incidents 127 Software version 128 Installation 129 Installation and alignment 129 Built under a continuous countertop 130 Removing the lid 130 Electromagnetic compatibility EMC 131 Electrical connection 132 Additional equipotential bonding 132 Peak load negotiation 133 Plumbing 134 Connecting the water supply 134 Retrofitting the large surf...

Page 7: ...formation and comments are contained in a simple frame Operating steps Operating steps are indicated by a black square bullet point Example Select an option using the arrow buttons and save your choice with OK Display Certain functions are shown in display messages using the same font as used for the function itself in the display Example Menu Settings Definition of terms Machine In these operatin...

Page 8: ...otes to avoid injury The machine should only be installed commissioned repaired and maintained by a Miele authorized technician A Miele service contract is recommended to ensure full compliance with the norma tive and regulatory provisions Incorrect repairs can cause consider able danger to users The installation and the work flow of the instruments must be in such a way that a recontamination of ...

Page 9: ...ed regularly Un trained personnel must not be allowed access to the machine or its controls Only use process chemicals which have been approved by their manufacturer for the relevant application The manufacturer of the process chemicals is liable for any negative influences on the material of the wash items and the machine Use caution when handling process chemicals These may contain irritant corr...

Page 10: ... damage to the loads being cleaned If it is necessary to interrupt a program as an exception only this may only be done by authorized personnel The standard of cleaning and disinfection in the disinfection pro grams must be routinely confirmed by the user For thermal disinfection use temperatures and temperature holding times to achieve the required infection prophylaxis in accordance with current...

Page 11: ...formulation storage conditions etc which may not be publicized by the chemical manufacturer can have a negative effect on the cleaning result When using process chemicals always consult the instructions is sued by individual manufacturers Process chemicals must only be used for the purpose they are designed for by the manufacturer to avoid any material damage or the occurrence of very strong chemi...

Page 12: ...ents can be damaged The gaps between a built in machine and adjacent cabinetry must not be filled with silicone sealant as this could compromise the venti lation to the circulation pump Follow the installation instructions in the operating and installation instructions Using components and accessories Only use original spare parts and accessories from the manufac turer which are suitable for the a...

Page 13: ...your old machine Please note that the machine may contain contamination from blood and other bodily fluids pathogens and facultative pathogens and must be decontaminated before disposal For environmental and safety reasons dispose of all process chemi cal residues in accordance with safety regulations wear safety gog gles and gloves Remove or disable the door lock prior to disposal of the machine ...

Page 14: ...n of re usable dental instruments prior to sterlization Fields of application The Miele washer disinfector has been designed for installation and operation in the following fields of application dental offices clinics for dental applications oral and maxillofacial surgery Incorrect use Do not use the Miele washer disinfector as a machine for reprocess ing instruments for single use only hand piece...

Page 15: ... intermediate level thermal dis infection The cleaning program as well as chemical agents must be chosen ac cording to the type of soiling and load being processed The final re sult will be instruments that are clean intermediate level thermally disinfected free of residue and ready for subsequent sterilization Only then can the instruments be safely used Dental instruments are best processed usin...

Page 16: ... g interrupting or canceling a program re quire more detailed knowledge about the machine reprocessing of medical devices Alterations to the reprocessing process or adaptations to the ma chine e g to accessories used or on site conditions require addi tional specific knowledge of the machine Validation processes assume specialized knowledge about machine reprocessing of medical devices the process...

Page 17: ... lid re moved d Upper machine spray arm e Rails for baskets and mobile unit f Lower machine spray arm g Data plate h Rinse aid reservoir i Reservoir for reactivation salt j Filter combination k Toe kick cover l Rear of the machine Second data plate Electrical and water connections Suction lance s for external supply con tainers m Water connections for mobile units and baskets ...

Page 18: ... in the user interface f Cancel button For canceling a process in the user interface No program interruption g Settings button For accessing the system settings menu h Start Stop button For starting or canceling a program i Door release button For opening the door before or after a program sequence j Drying assistance button For switching drying assistance on and off k OK button For selecting or c...

Page 19: ...of the program the LED will remain lit until a different program is selected OFF No program has been selected from the list or the program settings are being selected Button ON The additional Drying Assistance function has been activated for the selected program not available for all programs see Program chart OFF The additional Drying Assistance function has been deactivated Start Stop button ON ...

Page 20: ... button is sufficient to operate the func tions The buttons can also be pressed and held for approx 20 sec onds Display illustrations All display illustrations shown in these operating instructions are ex amples which can be different from the actual display screens shown Vario TD Dental Temperature Duration Min 50 55 C The control buttons are shown next to the display The and Start Stop buttons a...

Page 21: ...ge date time etc must first be set To enable this the display automatically changes to the relevant screen Switching off Press the button Auto off function To save energy the machine has an Auto off function If the machine has not been used for a specific time period it switches itself off au tomatically see Additional settings Switch off after Use the button to switch the machine on again Ready f...

Page 22: ...h the list to the end of the menu Press the button again to continue navi gating Parameter values can also be altered in defined increments using the arrow buttons Instructions for this can be found in the relevant sec tions OK OK button The OK button is used for confirming acknowledging a selection or for saving input The display then moves to the next menu or when entering parameter values to th...

Page 23: ...ath does not need to be fol lowed completely If for example the Settings menu is already dis played you do not need to press the button again In this case simply follow the sequence from Settings onwards Display view When selecting a menu the last menu used is generally pre selected Example Time format 12 h 24 h Options All available setting options are listed with a short description Example 12 h...

Page 24: ...s marked with a check Language english GB english USA System messages The symbol denotes system messages These give information such as a notification of an excessively low level in the supply con tainers or a reminder for the next service Refill salt System messages are displayed at the start and end of a programme and have to be confirmed acknowledged individually with OK or all together at the ...

Page 25: ...ogram running the temperature in the wash cabinet is less than 140 F 60 C the LED is lit up Press the button to open the door The Comfort door lock opens the door slightly The LED goes out as soon as the door is unlocked The control panel of the machine is also a door handle Grasp the handle underneath the control panel and lower the door to open it Closing the door Ensure that there are no object...

Page 26: ...e tool supplied in the accessory pack horizontally into the gap between the door and the lid or countertop The right hand edge of the tool must align with the outer right hand edge of the display Press against the unlocking mechanism with the tool until you hear the door unlock The door can now be opened If the washer disinfector is switched on the activation of the emer gency release will be reco...

Page 27: ... information about the exact water hardness in your area It is useful to know your water hardness so that you can provide the service technician with this information in the event of any subse quent service calls For this reason record the hardness of the mains water here ________________________gr gal or dH The water softener must be reactivated at regular intervals This re quires special reactiv...

Page 28: ...19 0 70 dH dH The bottom line of the display shows the possible input range Water hardness input values can be found in the chart on the next page Where the water hardness fluctuates e g between 8 18 gr gal 8 18 dH always program the machine to the higher value 18 gr gal 18 dH in this example Set the water hardness level using the arrow buttons higher and lower Press OK to save the setting ...

Page 29: ...49 14 250 2 5 14 50 900 9 0 50 15 270 2 7 15 51 920 9 2 51 16 290 2 9 16 52 940 9 4 52 17 310 3 1 17 53 950 9 5 53 18 320 3 2 18 54 970 9 7 54 19 340 3 4 19 55 990 9 9 55 20 360 3 6 20 56 1000 10 0 56 21 380 3 8 21 57 1020 10 2 57 22 400 4 0 22 58 1040 10 4 58 23 410 4 1 23 59 1060 10 6 59 24 430 4 3 24 60 1070 10 7 60 25 450 4 5 25 61 1090 10 9 61 26 470 4 7 26 62 1110 11 1 62 27 490 4 9 27 63 11...

Page 30: ... dering See last page for contact information Inadvertently filling the salt reservoir with cleaning agent will cause serious damage to the water softener Before filling the salt reservoir make sure that you have picked up the right packet of reactivation salt Open the door to an angle of around 45 This ensures that the salt flows into the container more easily Press the yellow button with the sym...

Page 31: ... especially on the container s seal Do not use running water to rinse away salt residues as this can cause the container to over flow Close the container Do not force the container shut if it has been overfilled If an overfilled salt container is forced shut this may damage the container Remove excess salt before closing the container Run the Rinse program after refilling salt This will ensure tha...

Page 32: ...e reservoir as described When the message first appears there may be sufficient salt for a fur ther program depending on the water hardness level set If there is no saline solution left in the water softener a relevant message will appear in the display and the machine will be locked for further use The machine can be used again a few seconds after the salt has been refilled ...

Page 33: ...pped with one or more connection points to the water supply When load ing baskets mobile units etc into the machine connect these to the water connection points in the back panel of the wash cabinet The mobile units and baskets are held in place by the wash cabinet door when closed Any free connections in the back panel are closed mechanically Older models of mobile units and baskets Only use olde...

Page 34: ... The baskets are not de signed to be positioned on a slant one side up one side down Altering the height will alter loading heights for both the upper and lower baskets To adjust the up per basket Remove the upper basket by pulling it out until a resistance is felt and lifting it off the runners Unscrew the roller brackets and the water connector To adjust the upper basket to the upper position Mo...

Page 35: ...ng is covered Secure the water con nector with 4 screws lower position Move the roller brackets on both sides to the top position and se cure them firmly Position the stainless steel plate over the openings in the water supply pipe so that the lower opening is covered Secure the stain less steel plate at the bottom with 2 screws Place the water con nector in the upper opening of the stainless stee...

Page 36: ... on the injector bar or a wash connection for wash pressure measurement The exact location is described in the respective operating instructions for the mobile units and baskets On mobile units and baskets with spray arms and no additional wash connections access for the wash pressure measurement is provided on the side of the water supply pipe Under no circumstances may wash items irrigation conn...

Page 37: ...row hollow sections can be flushed through properly before placing them in or attaching them to an irrigation connector Lumened instruments should be inverted and placed in the correct mobile units baskets modules and inserts to ensure that water can flow in and out of them unrestricted Deep sided wash items e g trays should be placed at an angle to make sure water runs off them freely Take apart ...

Page 38: ...ly be present in trace amounts Rinse the wash items thoroughly with water and let them dry well before placing them in the wash cabinet Dismantle the wash items where possible according to the manu facturer s instructions and open any valves or faucets Follow the instructions of the manufacturer regarding pre cleaning and pre treatment as necessary Thoroughly rinse wash items which have been pre t...

Page 39: ...l hollow items are still securely located on their injector nozzles Any hollow items that have become disconnected from their fit tings during reprocessing must be re processed Check that the lumen of hollow items are free of obstruction Check that injector nozzles and connectors are securely held in po sition in the baskets or inserts Verification test ing For verification of the cleaning process...

Page 40: ...ing to relevant bio substance regulations without danger of in fection although the process must be monitored as necessary Mouth specula Risk of damage due to machine reprocessing Not all glass mouth specula can be reprocessed by machine Always follow the manufacturer s instructions Rhodium coated mouth specula because of their delicate surface must be loaded in such a way that the mirror surfaces...

Page 41: ... heavy build up of foam during the pro gram sequence will impair the cleaning and rinsing effect on the wash items Foam es caping from the wash cabinet can cause damage to the machine When foam develops the cleaning process is not standardized or validated in principle Determine and remedy the causes of the foam Check the process used regularly to mon itor foaming levels See information regarding ...

Page 42: ...uild up cleaning agents and rinsing agents con taining surfactants Foam can occur in the program phase in which the process chemical is dispensed in the following program block if it has been spilt in the following program with rinsing agent if it has been spilt The process parameters in the wash pro gram such as dispensing temperature dosage concentration etc must be set to ensure the whole proce...

Page 43: ... sulphuric acid chromic acid particles of iron and shavings Thoroughly rinse wash items in water be forehand Put the drip dry items to be washed into the mobile units baskets modules and inserts and start a reprocessing program as soon as possible after placing in the wash cabinet Reaction between process chemicals and soiling Problem Solution Soiling containing high protein levels such as blood c...

Page 44: ...equired by the process chemical manufacturer e g wear protective goggles and protective gloves Contact Miele for information about suitable process chemicals Dispensing systems The machine is equipped with an internal dispensing systems for process chemicals Rinsing agent This is dispensed via a storage reservoir in the door Neutralization agent This is dispensed using a siphon Liquid process chem...

Page 45: ...k Residues of rinsing agent remain on the surface of wash items after they have dried It is important to check the suitability of the rinsing agent being used on the wash items Adding rinse aid Do not fill with process chemicals This would damage the reservoir Only fill the rinse aid reservoir with special rinse aid for washer dis infectors Open the door fully Unscrew the yellow lid with the symbo...

Page 46: ...t Refill rinsie aid Confirm the message shown with OK and refill the rinse aid as described Dispensing rinsing agent The dispensing concentration is set by Miele Service If there are spots of water left on wash items after reprocessing then the dispensing concentration is set too low If clouding or smearing appears on wash items after reprocessing the dispensing concentration is set too high In ei...

Page 47: ...em vented for this to occur Replenishing neu tralizing agent Place the neutralizing agent container red marking on the open cabinet door or on a surface which is robust and easy to clean Take the lid off the canister and remove the suction wand Place the suction wand on the open wash cabinet door Replace the empty container with a full one Push the suction wand into the opening of the container an...

Page 48: ...ced Dispensing neu tralizing agent The dispensing concentration is set by Miele Service Instrument care products Instrument care products based on paraffin oils white oils can damage elastomers and plastics in the washer disinfector Such care products may not be dispensed as chemical agents in these washer disinfectors even if they are recommended for ma chine use by the instrument care product ma...

Page 49: ... quence suitable for this Are surfactants required for proper dispersion and emulsification A suitable mildly alkaline active chlorine free cleaning agent should be used for thermal disinfection programs For cleaning specific types of soiling and for information on the op timum cleaning agents and additives to use for liquid dispensing please contact Miele Service Refilling liquid cleaning agent L...

Page 50: ...tion Check consumption regularly by checking the fill levels in the supply containers and replace containers in time Refill indicator When the fill level is low in the DOS 1 supply container for liquid process chemical you are reminded to replenish it Refill DOS Confirm the message shown with OK and Refill the liquid process chemicals as described If the container is empty the machine will be lock...

Page 51: ...ess the yellow button on the dispensing canister with the sym bol The flap will spring open The flap is always open at the end of a pro gram cycle The level markers in the powder dispensing canister with the door in the horizontal position equate to the amount dispensed in milliliters ml The max capacity is approx 60 ml of cleaning agent The amount in ml equates to approx the amount normally recom...

Page 52: ...er Close the flap Make sure that all of the cleaning agent has dissolved at the end of the program sequence Repeat the program if residual cleaning agent is present Check whether any wash items have prevented the flushing out of the dispensing canister and rearrange the wash items if necessary ...

Page 53: ...s select the program depending on the type of wash items and degree and type of soiling or on infection prevention issues Starting a program Close the door When the door is closed the LED in the button will light up Press the Start Stop button The LED in the Start Stop button will light up constantly and the LED in the button will go out Starting a pro gram using delay start The start of a program...

Page 54: ... using the arrow buttons higher and lower and save your entry with OK The start time is now saved and can be changed as described at any time up to activation of delay start Activating Delay Start Delay start is activated with the Start Stop button Vario TD Dental Temperature Turn on at 12 30 55 C The selected program with the set start time set is then shown on the display If automatic deactivati...

Page 55: ...ompressed air The drying assistance function can be pre selected for all programs with a drying phase or can be retrospectively switched on or off every time a program is selected see Settings Drying Drying assistance is activated or deactivated before the program starts by pressing the button The LED in the button indicates whether the additional function is on or off The drying time of the progr...

Page 56: ...set see Additional settings Display Temperature A0 value Cycle number Bottom line Time left in hours under an hour in minutes Program end A program is usually finished when the following parameters and messages are shown in the display Top line Program name Middle line Continuously alternating between Parameter met not met A0 value Cycle number Bottom line Program finished In addition the LED in t...

Page 57: ...ing a pro gram manually A program which is already running should only be canceled if neces sary e g if the wash load is moving in the chamber Press and hold the Start Stop button until the display changes to the following view Cancel program No Yes Use the and arrow buttons to select Yes Pressing the OK button interrupts the program Entry of a code may also be required see Additional settings Cod...

Page 58: ... the cleaning instructions in the operating instructions for the tubular filter A counter in the controls can be activated to remind you of the re quired cleaning at regular intervals Clean tubular filter Clean filter combination Now Later Programmes Now Later Programmes Follow the instructions in the Maintenance section for cleaning the filters For the tubular filter follow the instructions in th...

Page 59: ...out according to the general vali dation guideline and routine monitoring of machine cleaning and dis infection processes for thermostable medical devices of the Deutsche Gesellschaft fuer Krankenhaushygiene e V German Association for Hospital Hygiene DHKG the Deutsche Gesellschaft fuer Ster ilgutversorgung e V German Society for Sterile Supplies DGSV and the Arbeitskreis Instrumentenaufbereitung ...

Page 60: ...n be permanently se lected have boxes beside them Factory settings are indicated by a check You will find an explanation of how to change settings after the overview Settings Delay start No Yes Drying No Yes DOS priming DOS_ Language deutsch english GB Time of day Set Display On On for 60 seconds Do not display Time format 12 h 24 h Volume Keypad tone Buzzer tones Program end Warning ...

Page 61: ...start to be available for use Open the menu as follows button Settings Delay start Delay start Yes No No Delay start is deactivated Yes Delay start is activated and can be used for all programs Select an option using the and arrow buttons Press OK to save the setting ...

Page 62: ...e from the wash cabinet The wash items dry passively from the residual warmth in the wash cabinet Drying results should be checked at the end of the program Instru ments with visible residual moisture must be dried again separately e g with sterile compressed air Open the menu as follows button Settings Drying Drying Yes No No The drying function is automatically deactivated for all programs Yes T...

Page 63: ...tly full and the siphons are securely screwed to the contain ers Only one DOS system can be primed at a time Open the menu as follows button Settings DOS priming DOS name of dispensing system DOS priming DOS Automatic priming will start when the dispensing system is selected Once started the automatic priming process can no longer be can celed Select a dispensing system using the and arrow buttons...

Page 64: ... a language which you do not understand has already been set Language english GB english USA A list of all the available languages will be displayed The language currently selected is marked with a check The factory default language is set as German Use the and arrow buttons to select the language you want Press OK to save the setting The display will change immediately to the language selected ...

Page 65: ...t savings time and standard time You need to make this adjustment yourself as necessary Selecting the clock format To set the format for the time of day in the display Open the menu as follows button Settings Time of day Time format Time format 12 h 24 h 12 h Time of day display in 12 hour format am pm 24 h Time of day display in 24 hour format Use the and arrow buttons to select the date format y...

Page 66: ...ion with the OK button When the OK button is pressed the display jumps automatically to the next input position You cannot go back to the previous entry If a mistake is made the process must be canceled using the button and repeated Use the arrow buttons higher and lower to set the minutes and press the OK button to save the time of day The time of day will be saved when the OK button is pressed f...

Page 67: ...button reactivates the machine Open the menu as follows button Settings Time of day Display Display Do not display On On Once the set standby time elapses the machine is permanently ac tivated for use and the time appears on the display On for 60 seconds Once the set standby time elapses the machine is activated for use for 60 seconds After the 60 seconds have elapsed the ma chine switches off The...

Page 68: ...pad tone Setting the buzzer volume for keypad tone Select an option using the and arrow buttons Confirm your selection with OK When Keypad tone has been selected you can adjust the volume im mediately When Buzzer tones has been selected you must first se lect for which tone Warning or Program end you would like to adjust the volume Program end Louder Quieter Keypad tone Quieter Louder The volume l...

Page 69: ...l options which can be permanently se lected have boxes beside them Factory settings are indicated by a check You will find an explanation of how to change settings after the overview Additional settings Code Change code Date Date format DD MM YY MM DD YY Set Log book Consumption Water Consumpt Cleaning agent Consumpt Rinse aid Consumpt Neutra agent Operating hours Program cycle counter Service in...

Page 70: ...ace Ethernet Module status DHCP RS232 Print reports Language Mode Baud rate 9600 Parity none Reset Yes No Water hardness 19 Display view Actual temperature Required temperature Display Contrast Brightness Switch off after Yes No Software version EB ID XXXXX EGL ID XXXXX EZL ID XXXXX EFU ID XXXXX LNG ID XXXXX ...

Page 71: ... appropriate ac cess rights or cancel the process using the button Use the arrow buttons higher and lower to enter the relevant digits Confirm each digit individually with the OK button When the OK button is pressed the display jumps automatically to the next input position You cannot go back to the previous entry If a mistake is made the process must be canceled using the button and repeated Ente...

Page 72: ...ed by Miele Service Open the menu as follows button Additional settings Code Change code PIN Code Use the arrow buttons higher and lower to enter the relevant digits Confirm each digit individually with the OK button When the OK button is pressed the display jumps automatically to the next input position You cannot go back to the previous entry If a mistake is made the process must be canceled usi...

Page 73: ...format The selected date format appears in the display and in the process documentation Open the menu as follows button Additional settings Date Date format Date format DD MM YY MM DD YY DD day MM month YY year Use the and arrow buttons to select the date format you want Press OK to save the setting ...

Page 74: ...he OK button is pressed the display jumps automatically to the next input position You cannot go back to the previous entry If a mistake is made the process must be canceled using the button and repeated Use the arrow buttons higher and lower to set the month day and confirm your entry using the OK button Use the arrow buttons higher and lower to set the year and press the OK button to save the da...

Page 75: ...mpt Cleaning agent Display the total amount of liquid process chemicals used in liters l Consumpt Rinse aid Display the total amount of neutralizing agent used in liters l Consumpt Neutra agent Display the total amount of neutralizing agent used in liters l Operating hours Display the total number of operating hours Program cycle counter Total of all completed program sequences There is no breakdo...

Page 76: ...perature displayed is automatically recalculated Open the menu as follows button Additional settings Temperature unit Temperature unit C F C Display temperature in degrees Celsius F Display temperature in degrees Fahrenheit Select an option using the and arrow buttons Press OK to save the setting Program settings You can use this menu to customize the current program to suit tech nical requirement...

Page 77: ...lection of programs is available for use Select an option using the and arrow buttons and confirm your selection with OK The Selection option displays a list of all programs Release program Vario TD Accept Programs are selected by multiple choice A box is shown next to all programs in the list If a program is released there is a check in the box An empty box indicates a blocked program Programs ca...

Page 78: ...numbered from 1 n The first three programs in the list are assigned to the program selection buttons for example 1 Vario TD Dental on program selection button 2 Rinse on program selection button 3 Drain on program selection button 4 Vario TD Intensive etc Use the and arrow buttons to select the program you would like to move Confirm your selection with OK Now you can move this program within the l...

Page 79: ...n special injector bars on various mobile units and baskets and must be cleaned regularly Follow the cleaning instructions in the operating instructions for the tubular filter A counter in the controls can be activated to remind you of the re quired cleaning at regular intervals Activating and setting the inter val Open the menu as follows button Additional settings Filter maintenance Filter combi...

Page 80: ...cles solids in the soiling Example of tubular filter For weekly cleaning with 2 program sequences per day and 5 work days in the week this yields an interval of 10 2 x 5 10 With a higher incidence of particles a shorter interval should be selected in order to clean the tubular filter several times weekly With a lower inci dence of particles weekly cleaning is sufficient We recommend cleaning the t...

Page 81: ...a firewall or a router configured to provide protection against unauthorized ac cess Use strong passwords to protect access to the network Limit access to the network to persons requiring access in the course of their work Only use terminal devices PC printers etc which comply with EN IEC 60950 Contact Miele for more information about communication modules software and suitable printers Ethernet T...

Page 82: ...ce Select the type of interface and press OK to confirm your selection The parameters for the interface must be configured next Ethernet Module status Connection status displayed Active Inactive Address status List of interface parameters e g IP address Subnet mask etc DHCP The Ethernet interface can either be implemented via a Dynamic Host Configuration Protocol DHCP or by setting the following p...

Page 83: ... Italian Spanish Portuguese Swedish or Russian Mode Printer Connection to protocol printer Baud rate Transfer speed of the interface 2400 9600 19200 38400 57600 115200 Parity Ensuring data transmission The parity of the sender and receiver must match none even odd Reset The interface configuration is reset to the factory defaults Following parameters are preconfigured Baud rate 9600 Bit 8 Parity n...

Page 84: ...played Open the menu as follows button Additional settings Display view Display view Actual temperature Required temperature Actual temperature Display the current actual temperature in the wash cabinet Required temperature Display the required temperature which has been preset for the cur rent wash block If a temperature has not been set a dotted line is shown During a program both settings are d...

Page 85: ...lay Brightness Contrast Contrast Set the contrast Brightness Set the brightness Select an option using the and arrow buttons Confirm your selection with OK Brightness Brighter Darker Contrast Lower Higher Contrast and brightness are shown as a bar chart in the display Use the arrow buttons Higher Brighter and Lower Darker to set the brightness and contrast you want Press OK to save the setting ...

Page 86: ...n option to display the time of day must be selected in Settings Time of day Display Once the set standby time elapses the machine is activated for use Auto Off function To save energy the Auto Off function can be activated If the ma chine has not been used for a specific time period it switches itself off automatically To activate the Auto Off function it must first be enabled under Ad ditional s...

Page 87: ...tting Setting the standby duration If the Yes option has been selected the standby duration after which automatic switch off should occur must be set next Switch off after Min 5 120 60 Min The standby duration can be adjusted in 5 minute increments The possible range is shown in the bottom line of the display Use the higher and lower arrow buttons to set the standby duration Press OK to save the s...

Page 88: ...e and a maximum of 11 program blocks Each block can occur only once in a program The so called program header is placed above the program blocks and contains general program settings Individual wash block param eters are also globally activated or deactivated here Program header Water volume change Every program block with water intake is allocated a nominal water quantity The water quantity can b...

Page 89: ...chemicals from the previous wash blocks are rinsed off and neutralized where neces sary by adding appropriate neutralizing agents Final rinse 1 and 2 To avoid deposits and corrosion on the wash items demineralized DI water should preferably be used if available for the final rinse According to the A0 concept of EN ISO 15883 disinfection occurs thermally at temperatures of 176 F to 203 F 80 C to 95...

Page 90: ...ivated by Miele Ser vice Open the menu as follows button Additional settings Program settings Program settings Change program Reset program Change program Programs can be adapted to suit specific technical requirements Reset program Reset a program to factory default settings Programs newly in stalled by Miele Service will be deleted with this option ...

Page 91: ...eleted Program settings Reset program All programs are then listed in the display Use the and arrow buttons to select the program and confirm your selection with OK Reset program Yes No Yes The program will be reset to factory default No Program parameters will not be changed Use the and arrow buttons to select an option and confirm your selection with OK ...

Page 92: ...rding to local regulations The processes must be validated again as necessary Program settings Change program Change program Vario TD Dental Vario TD Intensive Select the program you want to alter For more information see Allocating wash blocks Allocating wash blocks Every program change starts with a list of the wash blocks Vario TD Dental Pre rinse 1 Accept All wash blocks which are allocated to...

Page 93: ... used the type of soiling and the load If a lightly soiled load is being reprocessed which does not hold much water the amount of water can be reset to the factory default amount to save water and energy Water volume change Water volume change 0 0 l 0 0 8 5 l The water quantity can be increased in 17 oz 0 5 l increments or set back to the factory default amount The possible range is shown in the b...

Page 94: ...d to enable water to be drained out of the wash cabinet within the designated time Check drainage In this case the drainage time can be increased Drainage time Drainage time Standard Extended Standard The standard drainage time setting applies Extended Drainage time is increased by a pre set increment Program duration will increase with this setting Select an option using the and arrow buttons Pre...

Page 95: ...down time Cabinet cooling time 0 0 30 Min Min The setting value is entered in increments of 1 minute The possible range is shown in the bottom line of the display Use the arrow buttons higher and lower to set the cooling down duration Press OK to save the setting Drying time After the cooldown time the comfort door closing aid opens the door slightly to allow the moisture and heat remaining in the...

Page 96: ...information on this Memory Depending on scale between 10 and max 20 batch protocols are stored in an internal power failure safe memory within the machine In the event of network or printer problems for example these can be subsequently recalled If the memory is full the oldest protocol is overwritten In addition raw data from the last program sequence is stored to cre ate a graphical display of t...

Page 97: ...g external software For digital archiving the process data is transmitted to external docu mentation software via an Ethernet interface Transmission can op tionally occur continuously during the process or as a single packet at the end of the process The settings for this are modified by Miele Service Information on wash pressure conductivity and temperature in the wash cabinet can be archived gra...

Page 98: ...rom two different report formats for paper archiving Long format includes all recorded data Short format includes only selected parameters The report format has no effect on the data stored in the machine All data required for a long report is stored so the report format can be changed for each new cycle Open the menu as follows button Additional settings Report Report Long Short Short Print in sh...

Page 99: ...available for printing protocols retrospec tively Open the menu as follows button Additional settings Interface RS232 Print reports Transfer reports Current work day Last report Last report Output of the last cycle report Current work day Output of all cycle reports for the current working day Last working day Output of all cycle reports for the previous working day All Output of all saved reports...

Page 100: ...tems Spray arms Filter combination Sump including drain pump and non return valve All mobile units baskets modules and inserts Steam condenser Wash pressure sensor If there is a communication module Connected printer network connection External documentation software and computer networks are not tested by Miele Service The following operational tests will be carried out within the frame work of t...

Page 101: ...into contact with the circulation system Filters can become blocked by soiling so they need to be checked every day and cleaned as necessary Risk of damage due to blocked waterways If the filters are not inserted dirt particles will end up in the ma chine water circuit The dirt particles may block the nozzles and valves Only start a program if the filters are inserted Check that the filters are po...

Page 102: ...d the microfine filter Remove the flat filter last Clean the filters Re insert the filter combination in the reverse order Ensure that the flat filter sits flat in the base of the wash chamber that the coarse filter has securely clicked into place in the mi crofine filter that the microfine filter is tightly screwed in as far as it will go If a cleaning interval was set for the filters in the wash...

Page 103: ...le units and bas kets must be fully dismantled for cleaning Remove the mobile unit or baskets from the machine The upper spray arm of the machine is connected through a plug in connector Pull the upper spray arm of the machine downwards to remove it The lower spray arm of the machine and the spray arms in the mobile units and baskets are secured with bayonet fittings To release the knurled bayonet...

Page 104: ...magnets Check the spray arm bearings for visible signs of wear Visible wear on the bearings can adversely affect the long term functioning of the spray arms In this case contact Miele Service Replace the spray arms after cleaning Make sure the spray arms can rotate easily after they have been in stalled The spray arms and baskets each have a number e g 03 which is also embossed on the water supply...

Page 105: ...nt recommended by the manufacturer Cleaning the door and the door seal Wipe the door seals regularly with a damp cloth to remove any soil ing and stains Seals which are no longer tight or which have suffered damage must be replaced with new ones by Miele Service Remove any stains from the door sides and hinges Regularly clean the groove in the base panel under the door with a damp cloth Cleaning t...

Page 106: ...rely attached to mobile units baskets or modules Are all injector nozzles irrigation sleeves and hose adapters clear so that wash water can flow through unhindered Are all caps and fasteners securely attached to the irrigation sleeves Are end caps present and securely located for all modules and in jector bars Are the locking caps in the water connectors of mobile units and baskets working properl...

Page 107: ...of the Commission on Hospital Hygiene and Infection Prevention KRINKO and the German Federal Institute for Drugs and Medical Devices BfArM The general guidelines of the German Association for Hospital Hy giene DGKH the German Society for Sterile Supplies DGSV and the Instrument Reprocessing Working Group AKI Test point for measuring sen sors The sensor test point for validation is located at the f...

Page 108: ...opened to obtain a sample To prevent cooling of the wash cabinet do not keep the door open too long After the time period elapses the program sequence continues auto matically If the door has been opened the program cannot start re sume until the door has been closed again If a measurement or sample is not needed you can resume the pro gram sooner by pressing the Start Stop button The following te...

Page 109: ...aboratory test program Validation Activates the Validation test program Select an option using the and arrow buttons Press OK to activate the test program for the next program start You can now start the performance test Select and start a program using the program selection buttons or via the program list The program will be identified in the bottom line as Test program dur ing the program sequen...

Page 110: ...t the plug The machine has switched itself off This is not a fault The Auto Off function switches the machine off automati cally after a preset duration to save energy Switch the machine on again using the button The time appears in the display This is not a fault The machine is ready for use Press any button to reactivate the machine Power outage during oper ation If a temporary power outage occu...

Page 111: ... the dispensing system was canceled because an insufficient flow rate was identified A dispensing hose may be kinked or the suction wand blocked Check the dispensing hose for kinks and leaks Position it so that it cannot become kinked Check the suction opening of the suction wand for blockages and remove them as necessary Start the priming process again Contact Miele Service if there are leaks in ...

Page 112: ...t salt The machine is locked for further use Refill with reactivation salt The machine is unlocked a few seconds after the salt reservoir is refilled Reactivation will occur automatically during the next program sequence Salt container lid not closed correctly The salt container is not closed properly Close the container properly Salt residues are preventing it from closing Remove the residues fro...

Page 113: ...chine was insufficient or severely restricted Turn on the faucets fully Follow the further information provided in the Check wa ter intake message Fault 406 408 A program was canceled because the water flow rate is in sufficient Check whether the faucets are fully turned on Refer to the information regarding minimum flow pres sure in Connection to the water supply and Technical data Check the filt...

Page 114: ...inet and spray arms Check the injector bars for possible leaks e g Are all caps and end caps in place Are all connections installed with nozzles irrigation sleeves hose adapters or other irrigation connectors Are installed silicone hoses undamaged Check the washer s water connectors in the back panel of the wash cabinet to ensure that they are attached tightly and remove any blockages The amount o...

Page 115: ...d in the sump of the wash cabinet behind the spray arm Fault 460 462 A program was interrupted due to the spray arm speed dropping below the set value Wash items are obstructing the machine or basket spray arms Arrange the wash items so that the spray arms can turn easily and start the program again Wash pressure is too low due to a heavy build up of foam Follow the instructions regarding foam bui...

Page 116: ... they cannot kink Vent the dispensing systems If you identify any leaks in the dispensing hoses or de fects on the suction wands contact Miele Service Fault 542 A program was canceled because the water in the wash chamber is only being pumped away slowly or not at all The drain hose is blocked Remove any kinks or large loops in the drain hose The filters in the wash chamber are blocked Danger of i...

Page 117: ...e is a problem with the process documentation inter face The machine has detected a module for and Ethernet interface but only a serial interface is activated in the con trols RS232 Deactivate the RS232 interface Open the menu for configuring the interface Additional settings Interface and then select Ethernet Wait approx 90 seconds The Ethernet module XKM 3000 L Med needs this time for initializa...

Page 118: ...will continue automatically in approx 30 seconds or Continue the program without delay by pressing the Start Stop button Program cancelled This is not a fault A program which was running was canceled by the user The wash cabinet interior can be very hot When the door is opened hot steam and process chemi cals can escape Protective measures for personal safety must be observed Program continued Thi...

Page 119: ...pe Open the door only when necessary Obstruction sensor The door was closed before the door lock rail was fully re tracted Open the door The door lock rail must be fully retracted before you close the door again Unsatisfactory cleaning and corrosion Problem Possible cause and solution There are white deposits on the wash load The water softener is set too low Set the water softener to the correct ...

Page 120: ... to the infor mation in the operating instructions Avoid overloading the mobile units baskets modules and inserts The program was not suitable for the soiling Select a suitable program or Adjust the parameters to suit the task Soiling has been left to dry on the wash load for too long Soiling should not be left on the load for more than 6 hours before machine reprocessing A spray arm is blocked En...

Page 121: ...hemicals Stainless steel items are showing signs of corro sion The stainless steel is of insufficient quality for machine re processing Only use stainless steel items made of high quality stain less steel and follow the instructions of the manufacturer regarding machine reprocessing The chloride content in the water is too high Have a water analysis check carried out Connection to an external wate...

Page 122: ...ted Start the program again Wash pressure is too low due to a heavy build up of foam Follow the instructions regarding foam build up in Chemical processes and technology Start the Rinse program to clean the wash cabinet Then reprocess the wash items again Spray pressure exceeds tol erance The wash pressure differs from the reference value Possible causes of fluctuations in the wash pressure in clu...

Page 123: ...arms are knocking against the wash load Cancel the program To do this follow the instructions in Canceling a program Arrange the wash load so it cannot obstruct the spray arms Make sure the spray arms are not obstructed Start the program again There is a rattling noise in the wash cabinet Items are not properly secured in the wash cabinet Cancel the program To do this follow the instructions in Ca...

Page 124: ...in doubt have the configuration of the interface checked by a qualified person If the printer has been replaced the printer type must be adjusted in the interface configuration Serial printer fault general fault The printer is not ready for operation Check the printer for fault messages Change the printer cartridge if necessary Network down The communication module has identified a network inter r...

Page 125: ... chamber Open the locking clamp Lift out the non return valve and rinse well under running water Make sure that the vent on the outside of the non return valve is not blocked this vent is only visible after the non return valve has been taken out If it is blocked use a pointed object to release the block age The drain pump impeller is situated under the non return valve see arrow Check the impelle...

Page 126: ...ke valve Take the seal ring out of the screw connection Pull the filter out using combination or pointed pliers Clean the filter or replace it if necessary Replace the filter and seal making sure they are sitting correctly Screw the water intake valve onto the faucet Ensure that the screw thread goes on straight and not cross threaded Open the faucet If water leaks out the screw connection may not...

Page 127: ... When contacting Customer Service please quote the model and se rial number of your machine Both pieces of information can be found on the data tag There is one data tag on the side of the door and an other on the back of the machine Please tell Customer Service the fault message or code shown on the display Notification of serious incidents If serious incidents occur that are related to the Labor...

Page 128: ...are units are listed in the display XXXXX stands for the rele vant version number EB ID XXXXX Software version of the control and display units in the control panel EGL ID XXXXX Software version of the control board EZL ID XXXXX Software version of the relay board EFU ID XXXXX Software version of the frequency converter LNG ID XXXXX Language package version You cannot change any settings in this m...

Page 129: ...d or torn off Some metal parts pose a risk of injury being cut Wear cut resistant protective gloves when transporting and setting up the machine For transport by means of a hand truck the machine must be in its original packaging or placed on a stable continuous support Otherwise components in the base of the machine can be dam aged The machine is suitable for the following types of installation F...

Page 130: ...eam condenser To avoid steam damage to the countertop the protective foil sup plied self adhesive 10 x 23 25 x 58 cm must be applied under neath the countertop in the area of the steam condenser Securing to the countertop To improve stability the machine must be secured to the countertop after it has been aligned Open the door Screw the machine to the continuous countertop through the holes in the...

Page 131: ...e with EN 61326 1 and is suitable for operation in com mercial environments such as hospitals medical practices and labo ratories plus other similar environments which are connected to the domestic electrical supply The machine s high frequency HF energy emissions are very low and are therefore unlikely to interfere with other electronic machines in the vicinity Flooring in the installation area m...

Page 132: ...ition If necessary equipotential bonding must be carried out The rated loads are specified on the data tag and in the circuit dia gram supplied with the machine For increased safety it is highly recommended to protect the ma chine with a 30 mA residual current device RCD If replacing the power cord use only original replacement parts from the manufacturer or a suitable wire with core wire ends Fur...

Page 133: ... peak load negotiation some machine components such as the heater element will be switched off for a while The ma chine will remain on during this period and the current program will not be interrupted If one of the components that is switched off is needed during the current program stage the program cycle time will simply increase for the duration of the load cut out The third line of the displa...

Page 134: ...and hot water faucets If there is no hot water supply available the inlet hose coded red must also be connected to the cold water supply The intake hose without water protection device for the steam con denser is connected to the cold water faucet The minimum flow pressure for the cold water is 14 5 psi 100 kPa gage pressure for the hot water 5 8 psi 40 kPa gage pressure and for the DI water conne...

Page 135: ...n will be automatically in creased The pressure tested hose for DI water coded green has a threaded union for connection to the onsite faucet for DI water If the machine is not going to be connected to DI water the DI water supply has to be deactivated by Miele Service The intake hose remains on the back of the machine DI water connec tion for a non pressurized sys tem below 4 4 psi 30 kPa gage pr...

Page 136: ... the machine should be positioned at a height between 11 3 4 0 3 m and 3 3 1 0 m If it is lower than 11 3 4 0 3 m the drain hose must be laid in a coil at a height of at least 11 3 4 0 3 m The drainage system must be able to accommodate a minimum drainage flow of 4 gpm 16 l min The drainage hose is approx 4 7 1 4 m long and flexible with an internal diameter of 7 8 22 mm Hose clips for the connect...

Page 137: ... 4 ft max 3 3 ft Min 0 3 m max 1 0 m Drain hose length max 13 1 ft Max 4 0 m Operation according to IEC EN 61010 1 Ambient temperature Relative humidity maximum linear decrease to Relative humidity minimum 40 F to 104 F 80 for temperatures up to 88 F 50 for temperatures up to 104 F 10 5 C to 40 C 80 for temperatures up to 31 C 50 for temperatures up to 40 C 10 Storage and transportation conditions...

Page 138: ...gram Program for the combination of the upper basket A 105 1 and the module A 315 CW 1 Min Vario TD Intensive Cleaning and disinfection program according to EN ISO 15883 for processing wash loads with heavy soiling CW 1 Min Special 93 C 10 For cleaning and thermal disinfection at 199 F 93 C with 10 minutes temperature holding time exposure time Rinse Program for rinsing the wash cabinet for flushi...

Page 139: ...C DOS 1 20 Min DI 149 F 65 C DOS 1 5 Min DI DOS 3 1 Min DI DI 199 F 93 C 5 Min X CW70 199 F 93 C DOS 1 10 Min WW DOS 3 1 Min WW 1 Min DI 167 F 75 C 3 Min X CW 1 Min CW cold water HW hot water CWxx CW proportion in mixed water as percentage CW70 70 CW 30 HW DI fully demineralized water Min Holding time in minutes x Optional program block activation on request through Miele Technical Service DOS 1 C...

Page 140: ...rtain materials compounds and components which were essential for their correct functioning and safety These could be hazardous to your health and to the environment if disposed of with general waste or if handled incorrectly Please do not there fore dispose of your old appliance with general waste Instead please make use of officially designated collection and dis posal points to dispose of and r...

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Page 144: ...nc National Headquarters 9 Independence Way Princeton NJ 08540 Phone Fax www mieleusa com professional proinfo mieleusa com Technical Service Support 800 991 9380 800 220 1348 Phone Fax proservice mieleusa com 800 991 9380 609 419 4241 Alteration rights reserved Publication date 2020 08 17 M Nr 10 605 203 00 0297 ...

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Miele PG 8581, Operating Instructions Manual

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