background image

CELLTRON

   

MAX

Midtronics Inc.     7000 Monroe Street     Willowbrook, IL 60527

www.midtronics.com

• 

 14  

Before you test a string

  Note the voltage of the jars

  Determine a reference value

  Set options in the UTILITIES SETUP menu

  Set test parameters in the BATTERY SETUP menu

Reference  values  are  average  conductance  values  from  a 

sample of strong jars similar in condition and age. Generally, 

a  sample  of  30  new  or  healthy  batteries  is  tested  to  obtain 

a value representative of a new online battery 90 days after 

installation. You can compare reference values to test results 

from  a  string.  The  differences  between  test  results  and 

reference values help you determine the string’s capacity to 

provide  enough  conductance  for  the  load.  Differences  can 

reflect how a string was treated, installed, or maintained.
Determining A Reference Value
If  you  want  a  value  specific  to  the  string  you  are  testing, 

Midtronics recommends that you create your own reference 

value. The following options are listed in the order you should 

take to obtain a reference value.

  Consult your company documentation for reference val-

ues that were created for the string you are testing.

  Test a sample of jars. Refer to 

Testing a sample of jars to 

establish a reference value 

in this chapter.

  Test the jars in the string and use the highest conductance 

value as a reference value.

  Use the average from STRING SUMMARY after you test the 

string. Refer to 

Using the average in STRING SUMMARY

 in 

this chapter).

  Use  REFERENCE  DEVELOPER  to  determine  a  reference 

value based on a selected percentage of jars on the string 

with the highest conductance value.

  Use the reference value in the BATTERY MANAGER data-

base for the model of jar you are testing. If the model is 

not in the database, contact the battery manufacturer or 

visit www.midtronics.com for a list of reference values for 

common jar types.

The  reference  values  in  STRING  SUMMARY,  BATTERY 

MANAGER, and on the website are only guidelines. Midtronics 

updates the website with new reference values when they are 

created. If you create a reference value for a jar model, e-mail 

the value and information to [email protected] or fax it to 

630-323-7752 (Attn: Reference value list).

Only test individual jars and/

or batteries.

Do not use the Celltron MAX to 

test across an entire string at one 

time.

  IMPORTANT:  Always  test  on  the  lead  post  for  the 

most consistent results. To prevent lower measures, 

avoid tests on stainless-steel hardware or bolts.

  To protect its circuitry, the analyzer will not turn on if the 

clamps/probes are connected in reverse polarity (red to 

negative, black to positive).

  Power  outages  can  affect  test  results.  Do  not  test  the 

string if a power outage occurred recently and the string 

is boost-charged.

Chapter 2: Reference Values

Summary of Contents for CELLTRON MAX

Page 1: ...INSTRUCTION ManuAl March 2010 167 087C CELLTRON MAX Universal Stationary Battery Analyzer For testing stationary batteries in UPS systems power utility and telecommunications industries...

Page 2: ......

Page 3: ...13 DMM 13 Utilities 13 Chapter 2 Reference Values 14 Testing Sample Jars 15 String Summary Average 15 Chapter 3 Site Setup 16 New Site 16 Create Site 16 Create Plant 16 Create String 16 Existing Site...

Page 4: ...9 Conductance Threshold 29 Date Time 29 Language 30 Mode 30 Display 30 Contrast Level 31 Backlight Time 31 Time Out 31 Straps 31 Internal Battery 31 Speaker 32 Temperature 32 Test Mode 32 Quick Test 3...

Page 5: ...y may result in a risk of electric shock or fire 1 4 Test batteries in a dry well ventilated area 1 5 Do not expose the tester to rain or snow Personal Precautions 2 1 Always have someone within range...

Page 6: ...rubber gloves Wear a protective apron or shop coat Perform service work only for which you have been trained Do not disconnect the battery cables from power systems during the test without authorizat...

Page 7: ...onnectorized Test Cable Options Dual contact clamps Dual contact probes Custom cables by quotation Power Requirements 7 2 V 2500 mAh NiMH internal swappable battery and charger Display LCD FSTN x2 66...

Page 8: ...RAQ software The CELLTRON MAX is designed for testing stationary batteries used in UPS systems power utility and telecommunications industries Also the Celltron MAX can test generator start batteries...

Page 9: ...rook IL 60527 www midtronics com CELLTRON MAX 9 CELLTRON MAX Kit CELLTRON MAX Tester IR Printer Tester cables with locking connectors for interchangeable probes and clamps Collapsable Probe Extenders...

Page 10: ...h an AC adapter 120 Vac 60 Hz Handheld printer with infrared receiver for data transmitted by the CELLTRON MAX includes battery charger output 10 2 Vdc 800 mA for charging the printer s NiMH batteries...

Page 11: ...after ap proximately 2 minutes of inactivity to conserve its battery pack 11 USB ports Thumb drive and product updates 12 AC power adapter charger port Hot Keys Eight Hot Keys are located on the botto...

Page 12: ...lection Two soft keys are located at the top of the control panel Their functions will vary depending on what mode the analyzer is in at the time Alphanumeric Entry Some selections require you to use...

Page 13: ...an serve as a digital multimeter With it you can measure DC or AC voltage and DC current Icon Function Measures voltage within a range of 0 to 18 Vdc Estimates voltage within a range of 0 to 20 V peak...

Page 14: ...ing and use the highest conductance value as a reference value Use the average from STRING SUMMARY after you test the string Refer to Using the average in STRING SUMMARY in this chapter Use REFERENCE...

Page 15: ...ar cases 3 Test the jars 4 Test one jar five times in a row on float charge Conduc tance results should be within 2 of each other NOTE If the test results do not conform to this pattern an electrical...

Page 16: ...a new Plant 1 Use the ARROW keys to highlight the character on the character map that you want to select and press the EN TER soft key to select it The character will appear on the lower screen Repeat...

Page 17: ...select and press the EN TER soft key to select it The character will appear on the lower screen Repeat this process to complete the line 2 When you ve completed the line press the NEXT soft key to sav...

Page 18: ...tep the NUM OF JAR number up or down by by one highlight the or and press ENTER The number ad vances by one each time the ENTER button is press 5 Use ARROW keys on the screen to move the cursor 6 Pres...

Page 19: ...RESH OLD and press the ENTER key The EDIT THRESHOLD CONDUCTANCE screen appears on the lower screen 2 Use the ARROW keys to select UPPER or LOWER CONDUC TANCE THRESHOLD and press the ENTER key 3 Use th...

Page 20: ...ry library or by using the unit to calculate a value based upon internal analysis of the results 1 Use the ARROW keys to highlight REFERENCE and press the ENTER key A screen appears to establish the r...

Page 21: ...r Farenheit AC Ripple This option sets the measurement for AC ripple detection DC Float V Use this option to input the float voltage of a string into the tester memory for recordkeeping DC Float A Use...

Page 22: ...hierarchy of the sites available for data upload appears on the top screen and bottom screens of the tester 2 Use the ARROW keys to highlight the Site Plant or String you want to upload and press the...

Page 23: ...DELETE soft key to complete the deletion or press the CANCEL soft key to return to the CQ SYNC menu Delete All The DELETE ALL function allows you to delete all of the site plant string and jar data st...

Page 24: ...at this process to ex pand the hierarchy to show the jar you want to retest 3 Use the ARROW keys to highlight the desired jar and press ENTER A RETEST JAR screen appears on the lower screen All Test 1...

Page 25: ...and return to the Main Menu Temperature 1 Use the ARROW keys to select TEMPERATURE and press TEST The tester will begin retesting the temperature of the selected jar using the settings saved in the T...

Page 26: ...e with an analog meter graphic 1 From the Main Menu highlight the DMM icon and press the SELECT ITEM soft key 2 Use the ARROW keys to highlight the AC VOLTS icon and press the SELECT ITEM soft key The...

Page 27: ...CHANGE TO FFT MODE to edit and press the ENTER key 2 Use the ARROW keys to increase or decrease the hori zontal scaling value Scaling options include 5ms 10ms 20ms 50ms and100ms The changes to the ho...

Page 28: ...listed manufacturer and press ENTER 3 Use ARROW keys to highlight a model name 4 Press ENTER to accept Battery detail screen appears Use ARROW keys to highlight reference and press EN TER 5 EDIT REFER...

Page 29: ...ess the ENTER key Or press the BACK soft key to return to the Main Menu without saving your changes Voltage Threshold 1 Use the ARROW keys to highlight the voltage threshold to edit and press the ENTE...

Page 30: ...t key to save your changes or the BACK soft key to return to the Main Menu without saving your changes Mode The MODE utility let s you determine if the tester au tomatically tests the next battery in...

Page 31: ...ith the ARROW keys highlight TIME OUT to edit and press the ENTER key 2 Use the ARROW keys to increase or decrease the number of minutes 3 Press ENTER to save your changes or BACK to return one screen...

Page 32: ...ar Select Celsius or Fahrenheit as the unit of measure before setting your test parameters in BATTERY SETUP The last saved TEMP selection becomes the default unit of measure 1 From the Main Menu highl...

Page 33: ...GEN BAT and press the EN TER key The CRANKING BATTERY TEST screen appears on the lower screen 2 Use the up or down ARROW keys to select between GEN ERATOR BATTERY and FLEET VEHICLE 3 Press the SAVE so...

Page 34: ...key is used to adjust the tester s in ternal speaker volume Main Menu Use the MAIN MENU hot key to jump directly to the Main Menu screen at any time Retest The RETEST hot key lets you quickly retest u...

Page 35: ...pter from the analyzer and the AC outlet NOTE The maximum charge time is 3 to 4hours Do not overcharge Replacing the analyzer battery pack If the screen does not power on after recharging replace the...

Page 36: ...ter IR transmitters and print again Make sure the printer is on The printer shuts off after two minutes of inactivity to conserve the battery To turn the printer on briefly press the MODE button The g...

Page 37: ...unit This limited warranty applies only to the CELLTRON ULTRA analyzer and does not cover any other equipment static damage water damage overvoltage damage dropping the unit or damage resulting from e...

Reviews: