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22

ENGLISH

V. KEY  SPARE  PARTS  KIT  -  Available  sepa-

rately.  See Figure 4-7.

Item Qty. Part  No.

Description

1

1

44783

Kit, Digital Temperature Controller

2

1

44695

Conveyor  Drive  Motor  w/Pickup  Assy.

3

2

30153

Drive Motor Brushes

4

1

37337

Kit, Conveyor Speed Controller

5

1

33985

Kit, Thermocouple

6

1

44687

Motor,  Blower

7

1

44685

Belt,  Blower

8

1

33983

High Limit Control Module, 230V

9

1

97525

Axial Cooling Fan, 230V

10

1

39530

Air  Switch,  230V

ELECTRIC  OVENS  ONLY:

11

1

44585

Relay and Heat Sink Assembly

12

3

44701

Fuse,  60A

13a

1

43094

Heating Element, 208V 8 kW

13b

1

44800

Heating Element, 230V 8 kW

GAS  OVENS  ONLY:

14

1

44802

Pilot Assembly

15

1

41647

Modulating Gas Valve, 1/2"

16

1

31651

Amplifier  Board

17

1

44801

Combination Gas Control Valve

SECTION 4 - MAINTENANCE

IV.  MAINTENANCE - EVERY 6 MONTHS

A. Check that the oven is cool and the power is disconnected, as

described in the warning at the beginning of this Section.

B. Check  for  excessive  wear  on  the  conveyor  drive  motor

brushes.    The  brushes  should  be  replaced  if  they  have

worn to less than 1/4" (6.4mm) in length.  Be sure to replace

the brushes in exactly the same position.

C. For gas ovens, inspect and clean the burner nozzle and the

spark  electrode  assembly.

D. Check  the  conveyor  drive  shaft  bushings  and  spacers.

Replace the components if they are worn.

Fig. 4-7 - Key Spare Parts Kit

1

2

3

7

4

5

6

9

10

11

15

12

13

16

17

14

E. Blower Belt

1. Remove the six screws shown in Figure 4-6.  Then,

remove the rear panel from the oven.

2. Check  the  blower  belt  for  the  proper  1/4"  (6.4mm)

deflection at the center, and for cracking or excessive

wear.    See  Figure  4-6.    Overtightening  the  belt  will

cause  premature  bearing  failure  and  possible  vibra-

tions.  A loose belt may also cause vibrations.

3. If necessary, adjust the tension of the belt by loosening

the four motor mounting bolts.  Reposition the motor

as neccessary until the correct 1/4" (6.4mm) deflection

is reached, then tighten the bolts.

F. Lubricating the Blower Fan Bearings

1. Use  a  grease  gun  to  lubricate  the  main  blower  fan

shaft bearings, as shown in Figure 4-6.
When  lubricating  the  bearings:
• Use a high-quality NLGI #2, lithium soap grease with

petroleum oil, such as Middleby P/N 17110-0015.

• Add the grease slowly until a small bead of grease

is present at the seals.  AVOID OVERGREASING.

Excessive greasing may cause harm to the bearing.

2. Manually turn the blower shaft by pulling on the belt to

purge the grease.  Wipe off any excess grease.

3. Replace the rear panel onto the oven.

Remove six (6)

screws to remove

rear panel

Blower belt

Bearings

(2 total)

Blower motor

Loosen four (4) screws to adjust

motor position and belt tension

Figure 4-6 - Rear panel access

Grease  fitting

(1 per

bearing)

8

Summary of Contents for Model PS536

Page 1: ...741 4406 OWNER S OPERATING INSTALLATION MANUAL 2000 Middleby Marshall Inc is a registered trademark of Middleby Marshall Inc All rights reserved PS536 Gas and Electric Ovens PS536 Gas Electric Domesti...

Page 2: ...r If the smell of gas is detected immediately call the emergency phone number of your local Gas Company They will have personnel and provisions available to correct the problem FOR YOUR SAFETY Do not...

Page 3: ...Installation 11 TABLEOFCONTENTS V FINALASSEMBLY 12 VI ELECTRICAL SUPPLY 13 A Additional Information Gas Ovens 13 B Additional Information Electric Ovens 13 C Connection 13 VII GAS SUPPLY 13 A Gas Uti...

Page 4: ...he environment D End Plugs Allow access to the oven s interior E Control Panel Location of the operating controls for the oven Refer to Section 3 Operation for details F Machinery Compartment Access P...

Page 5: ...ications per oven cavity Orifice Manifold Gas Type Main Orifice I D Pilot Orifice I D Supply Inlet Pressure Pressure Natural 0 0935 2 3749mm 42 drill 0 028 0 71mm 4 7 W C 9 95 17 4mbar 3 5 W C 8 7mbar...

Page 6: ...nual WARNING For gas ovens after any conversions readjustments or service work on the oven Perform a gas leak test Test for correct air supply Test for proper combustion and gas supply Check that the...

Page 7: ...893 Base pad 8a 4 4 42890 17 1 2 445mm leg extension for single and double ovens 8b 4 44799 6 152mm leg extension for triple ovens 9 2 2 2 22290 0009 Caster with flat plate and brake 10 2 2 2 22290 00...

Page 8: ...he outdoors NOTE Return air from the mechanically driven system must not blow at the opening of the baking chamber Poor oven baking performance will result C Other ventilation concerns Special locatio...

Page 9: ...locking casters should be installed at the FRONT of the oven The non locking casters should be installed at the REAR of the oven 3 Install the top panel in place on the top oven cavity using the screw...

Page 10: ...ure that the insulation faces up 3 Place the center oven cavity for triple ovens or the top oven cavity for double ovens on top of the spacer Check that all four sides of the spacer overlap the base o...

Page 11: ...e of the conveyor frame that are in the slotted holes DO NOT TIGHTEN THE OTHER BOLTS This fastens the two frame sections together at the correct belt tension while still allowing the frame to be folde...

Page 12: ...nst the lower end plugs as shown in Figure 2 10 8 When the conveyor is positioned properly check for free dom of movement of the conveyor belt by pulling it for about 2 3 feet 60 to 90 cm with your fi...

Page 13: ...box shown in Figure 2 13 The power lines then connect to the oven circuits through a safety switch located inside the machinery compart ment This switch interrupts electric power to the oven when the...

Page 14: ...AN CGA B 149 2 as applicable In Australia the installation must conform with AGA Code AG601 and with any requirements of the appropriate statutory authority Certain safety code requirements exist for...

Page 15: ...plays the bake time Single belt ovens have one controller Split belt ovens have one controller for each conveyor belt labeled FRONT and BACK Digital Temperature Controller Continuously monitors the o...

Page 16: ...e of 500 F 232 C in approximately 15 minutes 8 Allow the oven to preheat for 10 minutes after it has reached the set point temperature Heating elements on Oven temperature under 200 F 93 C 1 Turnthe H...

Page 17: ...Arrow key Decreases the set point temperature Press the key once to change the set point by one degree Hold the key down for largerchanges light Illuminates when the burner or heating elements are on...

Page 18: ...starting the oven Repeat the Daily Startup Procedure Check that the Set Point is above 200 F 93 C Oven is operating but little or no air is blowing from air fingers Air fingers may have been reassembl...

Page 19: ...e or pressurized steam cleaning equipment when cleaning this oven DO NOT use excessive amounts of water to avoid saturating the oven insulation DO NOT use a caustic oven cleaner which can damage the b...

Page 20: ...plates out of the oven as shown in Figure 4 2 AS EACH FINGER OR PLATE IS REMOVED WRITE A LOCATION CODE ON IT WITH A MARKER to make sure that it can be reinstalled correctly Example of markings Top Row...

Page 21: ...sition the steel spacers against the ends of the bushings on the conveyor frame Tighten the set screws on the spacers to hold them in place Leave the conveyor belt sprockets loose at this time i Repla...

Page 22: ...aft bushings and spacers Replace the components if they are worn Fig 4 7 Key Spare Parts Kit 1 2 3 7 4 5 6 9 10 11 15 12 13 16 17 14 E Blower Belt 1 Remove the six screws shown in Figure 4 6 Then remo...

Page 23: ...TMENT S A F E T Y SWITCH MOTOR COMPARTMENT S A F E T Y SWITCH CIRCUIT BREAKER 2A TRANSFORMER 240V PRI 120V SEC CONVEYOR SPEED CONTROLLER DRIVE MOTOR BLOWER SWITCH H E A T SWITCH AIR PRESSURE SWITCH TE...

Page 24: ...T CONTROL MODULE R E S E T SWITCH THERMO COUPLE RESET LAMP MACHINERY COMPARTMENT S A F E T Y SWITCH MOTOR COMPARTMENT S A F E T Y SWITCH CIRCUIT B R E A K E R 2 A TRANSFORMER 208V PRI 120V SEC CONVEYO...

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