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14

ENGLISH

SECTION 2 - INSTALLATION

A. Gas Utility Rough-In Recommendations

The  following  gas  system  specifications  are  STRONGLY

RECOMMENDED.    Deviating  from  these  recommendations

may affect the baking performance of the oven.

Gas Meter - 

650 cfh meter

Gas Line

•

DEDICATED LINE from the gas meter to the oven

•

2" (50.8mm) pipe for natural gas

•

1-1/2" (38.1mm) pipe for propane

•

Maximum length:  200' (61m).  Each 90° elbow equals 7'

(2.13m) of pipe.

B. Connection

Check the oven’s gas supply requirements before making the

gas utility connection.  Gas supply requirements are listed on

the  oven’s  serial  plate  and  in  Table  1-5,  Gas  Orifice  and

Pressure  Specifications  (in  Section  1,  Description).
Check the serial plate to determine the type of gas (Propane or

Natural) to be used with the oven.
Refer to the instructions in the gas hose package (included in

the Installation Kit) before connecting the gas line.  One gas line

connection  method  is  shown  in  Figure  2-14;  however,

compliance  with  the  applicable  standards  and  regulations  is

mandatory.
Inlet and regulated gas pressure readings can be taken using

a “U” tube manometer at the tap locations shown in Figure 2-

15.

NOTE

In the USA, the installation must conform with local codes, or in

the absence of local codes, with the National Fuel Gas Code,

ANSI Z223.1.
In Canada, the installation must conform with local codes, or in

the absence of local codes, with the Natural Gas Installation

Code,  CAN/CGA-B  149.1,  or  the  Propane  Installation  Code,

CAN/CGA-B 149.2, as applicable.
In  Australia,  the  installation  must  conform  with  AGA  Code

AG601 and with any requirements of the appropriate statutory

authority.

Certain safety code requirements exist for the installation of gas

ovens;  refer  to  the  beginning  of  Section  2  for  a  list  of  the

installation standards. In addition, because the oven is equipped

with casters, the gas line connection shall be made with:
•

A connector that complies with the Standard for Connec-

tors for Movable Gas Appliances, ANSI Z21.69 (in USA), or

Connectors for Movable Gas Appliances, CAN/CGA-6.16

(in Canada), AND

•

A quick-disconnect device that complies with the Standard

for Quick-Disconnect Devices for Use With Gas Fuel, ANSI

Z21.41 (in USA.), or, if applicable, Quick-Disconnect De-

vices for Use With Gas Fuel, CAN1-6.9 (in Canada).

C. Gas Conversion

Where permitted by local and national codes, it is possible to

convert ovens from natural  to propane gas, or from propane to

natural  gas.    Use  the  appropriate  Middleby  Marshall  Gas

Conversion Kit for the specific oven model.

CAUTION

The terms of the oven's warranty require all start-ups, conver-

sions and service work to be performed by a Middleby Marshall

Authorized  Service  Agent.

Figure 2-14 - Flexible Gas Hose Installation

To Gas

Supply Pipe

90°

Elbow

Union OR

quick-

disconnect

device

Flexible

Gas Hose

Full-Flow

Gas

Shutoff

Valve

Figure 2-15 - Gas Burner and Piping Assembly

Modulating

gas  valve

Combination Gas

Control Valve

(Safety  Regulator)

Inlet pressure

tap (where

incoming gas

pressure is

measured)

Manifold

pressure tap

(where manifold

gas pressure is

measured)

On/Off  Switch

Always leave in “ON” position

In-shot

burners (2)

Pilot

assembly

Summary of Contents for Model PS536

Page 1: ...741 4406 OWNER S OPERATING INSTALLATION MANUAL 2000 Middleby Marshall Inc is a registered trademark of Middleby Marshall Inc All rights reserved PS536 Gas and Electric Ovens PS536 Gas Electric Domesti...

Page 2: ...r If the smell of gas is detected immediately call the emergency phone number of your local Gas Company They will have personnel and provisions available to correct the problem FOR YOUR SAFETY Do not...

Page 3: ...Installation 11 TABLEOFCONTENTS V FINALASSEMBLY 12 VI ELECTRICAL SUPPLY 13 A Additional Information Gas Ovens 13 B Additional Information Electric Ovens 13 C Connection 13 VII GAS SUPPLY 13 A Gas Uti...

Page 4: ...he environment D End Plugs Allow access to the oven s interior E Control Panel Location of the operating controls for the oven Refer to Section 3 Operation for details F Machinery Compartment Access P...

Page 5: ...ications per oven cavity Orifice Manifold Gas Type Main Orifice I D Pilot Orifice I D Supply Inlet Pressure Pressure Natural 0 0935 2 3749mm 42 drill 0 028 0 71mm 4 7 W C 9 95 17 4mbar 3 5 W C 8 7mbar...

Page 6: ...nual WARNING For gas ovens after any conversions readjustments or service work on the oven Perform a gas leak test Test for correct air supply Test for proper combustion and gas supply Check that the...

Page 7: ...893 Base pad 8a 4 4 42890 17 1 2 445mm leg extension for single and double ovens 8b 4 44799 6 152mm leg extension for triple ovens 9 2 2 2 22290 0009 Caster with flat plate and brake 10 2 2 2 22290 00...

Page 8: ...he outdoors NOTE Return air from the mechanically driven system must not blow at the opening of the baking chamber Poor oven baking performance will result C Other ventilation concerns Special locatio...

Page 9: ...locking casters should be installed at the FRONT of the oven The non locking casters should be installed at the REAR of the oven 3 Install the top panel in place on the top oven cavity using the screw...

Page 10: ...ure that the insulation faces up 3 Place the center oven cavity for triple ovens or the top oven cavity for double ovens on top of the spacer Check that all four sides of the spacer overlap the base o...

Page 11: ...e of the conveyor frame that are in the slotted holes DO NOT TIGHTEN THE OTHER BOLTS This fastens the two frame sections together at the correct belt tension while still allowing the frame to be folde...

Page 12: ...nst the lower end plugs as shown in Figure 2 10 8 When the conveyor is positioned properly check for free dom of movement of the conveyor belt by pulling it for about 2 3 feet 60 to 90 cm with your fi...

Page 13: ...box shown in Figure 2 13 The power lines then connect to the oven circuits through a safety switch located inside the machinery compart ment This switch interrupts electric power to the oven when the...

Page 14: ...AN CGA B 149 2 as applicable In Australia the installation must conform with AGA Code AG601 and with any requirements of the appropriate statutory authority Certain safety code requirements exist for...

Page 15: ...plays the bake time Single belt ovens have one controller Split belt ovens have one controller for each conveyor belt labeled FRONT and BACK Digital Temperature Controller Continuously monitors the o...

Page 16: ...e of 500 F 232 C in approximately 15 minutes 8 Allow the oven to preheat for 10 minutes after it has reached the set point temperature Heating elements on Oven temperature under 200 F 93 C 1 Turnthe H...

Page 17: ...Arrow key Decreases the set point temperature Press the key once to change the set point by one degree Hold the key down for largerchanges light Illuminates when the burner or heating elements are on...

Page 18: ...starting the oven Repeat the Daily Startup Procedure Check that the Set Point is above 200 F 93 C Oven is operating but little or no air is blowing from air fingers Air fingers may have been reassembl...

Page 19: ...e or pressurized steam cleaning equipment when cleaning this oven DO NOT use excessive amounts of water to avoid saturating the oven insulation DO NOT use a caustic oven cleaner which can damage the b...

Page 20: ...plates out of the oven as shown in Figure 4 2 AS EACH FINGER OR PLATE IS REMOVED WRITE A LOCATION CODE ON IT WITH A MARKER to make sure that it can be reinstalled correctly Example of markings Top Row...

Page 21: ...sition the steel spacers against the ends of the bushings on the conveyor frame Tighten the set screws on the spacers to hold them in place Leave the conveyor belt sprockets loose at this time i Repla...

Page 22: ...aft bushings and spacers Replace the components if they are worn Fig 4 7 Key Spare Parts Kit 1 2 3 7 4 5 6 9 10 11 15 12 13 16 17 14 E Blower Belt 1 Remove the six screws shown in Figure 4 6 Then remo...

Page 23: ...TMENT S A F E T Y SWITCH MOTOR COMPARTMENT S A F E T Y SWITCH CIRCUIT BREAKER 2A TRANSFORMER 240V PRI 120V SEC CONVEYOR SPEED CONTROLLER DRIVE MOTOR BLOWER SWITCH H E A T SWITCH AIR PRESSURE SWITCH TE...

Page 24: ...T CONTROL MODULE R E S E T SWITCH THERMO COUPLE RESET LAMP MACHINERY COMPARTMENT S A F E T Y SWITCH MOTOR COMPARTMENT S A F E T Y SWITCH CIRCUIT B R E A K E R 2 A TRANSFORMER 208V PRI 120V SEC CONVEYO...

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