MicroCool IBEX 1000 Installation & Maintenance Manual Download

Page: 2 / 41

IBEX 8 Nozzle

SMALL FRAME_June 2020

June 20 Page 2 of 41

Table of Contents

BEFORE STARTING ..................................................................................................................... 5

CRANKCASE OIL PLUG ......................................................................................................................................................... 5

OIL LEVEL ............................................................................................................................................................................ 5

INLET WATER SUPPLY PRESSURE. ....................................................................................................................................... 5

OIL CHANGE INTERVAL ....................................................................................................................................................... 5

HIGH PRESSURE FITTINGS ................................................................................................................................................... 5

INLET WATER SUPPLY PLUMBING MATERIAL ..................................................................................................................... 5

FLUSHING THE SYSTEM ....................................................................................................................................................... 5

TEFLON TAPE ...................................................................................................................................................................... 5

WATER QUALITY ........................................................................................................................ 6

TOTAL DISSOLVED SOLIDS COUNT ...................................................................................................................................... 6

WATER ANALYSIS ................................................................................................................................................................ 6

WATER TREATMENT ........................................................................................................................................................... 6

ULTRAVIOLET WATER PURIFIERS ........................................................................................................................................ 6

REVERSE OSMOSIS WATER TREATMENT ............................................................................................................................ 6

INSTALLATION OF THE PUMP MODULE ...................................................................................... 7

POSITIONING THE PUMP MODULE ..................................................................................................................................... 7

WATER SUPPLY AND CONNECTION .................................................................................................................................... 7

DRAINAGE FROM THE PUMP .............................................................................................................................................. 7

PUMP MODULE POWER SUPPLY ................................................................................................ 8

CAUTION

! ........................................................................................................................................................................... 8

INSURE ELECTRICAL SPECIFICATION ................................................................................................................................... 8

ELECTRICAL CONTROLS ....................................................................................................................................................... 8

ELECTRICAL CONNECTIONS/ HIGH VOLTAGE ...................................................................................................................... 8

24V DC VOLTAGE FROM PUMP CONTROLLER .................................................................................................................... 9

Standard wiring diagrams for MicroCool



IBEX pump modules .................................................. 9

Principle of the VFD system on the IBEX pump unit ..................................................................... 9

VARIABLE FREQUENCY DRIVE ............................................................................................................................................. 9

MicroCool IBEX - STARTING THE SYSTEM ................................................................................... 10

START UP .......................................................................................................................................................................... 10

PRESSURIZING THE SYSTEM ...................................................................................................... 11

Summary of Contents for IBEX 1000

Page 1: ...une 20 Page 1 of 41 IBEX SERIES 1 3 GPM 2020 Installation Maintenance Manual Version 06 20 MicroCool 72216 Northshore Street 103 104 Thousand Palms CA 92276 USA www microcool com Phone 1 760 322 1111...

Page 2: ...OLET WATER PURIFIERS 6 REVERSE OSMOSIS WATER TREATMENT 6 3 INSTALLATION OF THE PUMP MODULE 7 POSITIONING THE PUMP MODULE 7 WATER SUPPLY AND CONNECTION 7 DRAINAGE FROM THE PUMP 7 4 PUMP MODULE POWER SU...

Page 3: ...Setting for Humidity control with Temperature override 15 Setting for Temperature control with Humidity override 15 To view the VFD fault code 15 10 SYSTEM MAINTENANCE 22 CRANKCASE OIL 22 SYNTHETIC 7...

Page 4: ...IEW 32 IBEX 1 3 GALLON LEFT SIDE VIEW 33 IBEX 1 3 GALLON TOP VIEW 34 IBEX 1 3 GALLON INTERNAL TOP VIEW 35 IBEX 1 3 GALLON BOTTOM VIEW 36 IBEX 1 3 GALLON 240V CONTROL PANEL 37 IBEX 1 3 GALLON 480V CONT...

Page 5: ...SEE SECTION 9 SYSTEM OPERATION FOR FUTHER INFORMATION OIL CHANGE INTERVAL The crankcase oil must be changed after the first 50 hours of operation and from then on once every 500 hours SYNTHETIC 75W 9...

Page 6: ...ation WATER TREATMENT Generally speaking most municipal water is suitable for atomization Well water river water and the like should be tested before atomizing If an analysis indicates any unusually h...

Page 7: ...wn in the table below Pump Model Flow MIN Flow rate USGPM MIN Flow Rate LPM MIN Pressure psi bars IBEX 1000 1 00gpm 1 00 3 79 20 1 40 IBEX 2000 2 00gpm 3 00 11 40 20 1 40 IBEX 3000 2 50gpm 3 75 14 25...

Page 8: ...irectly to a fused disconnect box If the power supply cannot be directly wired to a disconnect box then it should be hard wired using a junction box into a suitable circuit with a disconnect box locat...

Page 9: ...te care must be taken NOT to connect a different or separate power supply to these terminals as serious damage could occur If in doubt please contact the factory for a suitable relay or conditioner WA...

Page 10: ...ter pressure is not sufficient do not try to start the pump The water pressure problem must be corrected first 7 1 4 To prime the pump module turn on the power supply to the IBEX module open the elect...

Page 11: ...ump 2 Turn off the electrical supply at the disconnect switch to electrically isolate the pump 3 Locate the pressure transducer and unplug the electrical lead by squeezing the clip 4 Restore the power...

Page 12: ...wired input switch into the electrical control panel on terminal 1 2 on TB1 yellow and blue terminal blocks Auto mode is also used if the internal 24 hour 7 day clocks and or internal temperature and...

Page 13: ...steps bellow 4 Press and hold F4 for three seconds 5 Display screen will change to day time and date 6 Press ESC once 7 Display screen will indicate Stop Set Param Msg Config and Set with indicating s...

Page 14: ...presents on time and TL represents the off time Setting Cycle Pulse Timer 1 The following feature is available in Set Param and is labeled as CYCLE T the default setting is 1 minute on and 1 minute of...

Page 15: ...p contact 2 Set the humidity set point to desired humidity to be maintained as described above 3 The controller will start the pump system when the humidity drops below the set point Setting for Tempe...

Page 16: ...ver turn the black screw release counter clockwise about 1 8 and hold it in that position 3 Pull the door open with the red disconnect switch in the vertical position 4 Once the inspection is complete...

Page 17: ...set F4 Hold for 3 seconds to enter parameter settings Data Plate Press and hold F4 for 3 seconds The pump detail display will remain visible for 30 seconds Model number Serial number Manufacture date...

Page 18: ...ve when temp and humid soft key is set to ON in parameter set only available with optional upgrade Auto Run Control Parameters Pump is running in AUTO System pressure Current humidity Current temperat...

Page 19: ...9 of 41 Pressure Relief Pump has stopped and is draining System pressure Drain Time Auto Cycle Run Pump is running on cycle time On timer System pressure Hours of Operation Auto Start Delay Auto Start...

Page 20: ...the system locks out on a fault Frequency Inverter Fault Pump system has faulted on VFD fault 30 second restart delay is in process If VFD fault is cleared within 30 seconds pump will restart and oper...

Page 21: ...ctly and are in Auto Press F3 to reset if fault does not clear activate the prime and flush sequence by pressing F3 and F4 simultaneously This will flush the pump system with cool supply water Once it...

Page 22: ...and some require lubrication periodically Refer to the motor nameplate for the type of motor If the motor is equipped with external grease nipples refer to the chart below for lubrication instructions...

Page 23: ...ter cartridges with new dry cartridges Turn off electrical power to pump module This will help to prevent water freezing and damaging the pump or its components Note The pump unit has an automatic flu...

Page 24: ...ation of the bulb and receptacle and gently plug the new bulb into the receptacle ensuring that it goes in all the way 4 Replace the receptacle onto the UV housing and reinstall the locking pin 5 The...

Page 25: ...en restored or VFD was able to automatically re set the fault will clear and system will return to normal operation If the fault s has not been cleared the pump system will lock out and the LCD Displa...

Page 26: ...wer supply and parameter P0296 Supply voltage is too high producing voltage on the DC link above the maximum value in P0004 Ud 410 Vdc in 200 240 Vac P0296 0 Ud 810 Vdc in 380 480 Vac P0296 1 Ud 1000...

Page 27: ...or cable capacitance too high causing current peaks in the output F0076 This fault indicates the motor presents phase loss imbalanced phase current or is disconnected Motor wiring or connection error...

Page 28: ...of time provided above shall constitute fulfillment of all liabilities of the seller to the purchaser with respect to or arising out of the goods whether based on contract negligence strict tort or ot...

Page 29: ...ould be considered as being covered by UL s Certification and Follow Up Service Look for the UL Certification Mark on the product CERTIFICATE OF COMPLIANCE Certificate Number 20190307 E352513 Report R...

Page 30: ...IBEX 8 Nozzle SMALL FRAME_June 2020 June 20 Page 30 of 41 14 IBEX 1 3 Gallon Illustrations IBEX 1 3 GALLON FRONT VIEW...

Page 31: ...IBEX 8 Nozzle SMALL FRAME_June 2020 June 20 Page 31 of 41 IBEX 1 3 GALLON REAR VIEW...

Page 32: ...IBEX 8 Nozzle SMALL FRAME_June 2020 June 20 Page 32 of 41 IBEX 1 3 GALLON RIGHT SIDE VIEW...

Page 33: ...IBEX 8 Nozzle SMALL FRAME_June 2020 June 20 Page 33 of 41 IBEX 1 3 GALLON LEFT SIDE VIEW...

Page 34: ...IBEX 8 Nozzle SMALL FRAME_June 2020 June 20 Page 34 of 41 IBEX 1 3 GALLON TOP VIEW...

Page 35: ...IBEX 8 Nozzle SMALL FRAME_June 2020 June 20 Page 35 of 41 IBEX 1 3 GALLON INTERNAL TOP VIEW...

Page 36: ...IBEX 8 Nozzle SMALL FRAME_June 2020 June 20 Page 36 of 41 IBEX 1 3 GALLON BOTTOM VIEW...

Page 37: ...IBEX 8 Nozzle SMALL FRAME_June 2020 June 20 Page 37 of 41 IBEX 1 3 GALLON 240V CONTROL PANEL...

Page 38: ...IBEX 8 Nozzle SMALL FRAME_June 2020 June 20 Page 38 of 41 IBEX 1 3 GALLON 480V CONTROL PANEL...

Page 39: ...IBEX 8 Nozzle SMALL FRAME_June 2020 June 20 Page 39 of 41 IBEX 1 3 GALLON NOTES 1...

Page 40: ...IBEX 8 Nozzle SMALL FRAME_June 2020 June 20 Page 40 of 41 IBEX 1 3 GALLON NOTES 2...

Page 41: ...IBEX 8 Nozzle SMALL FRAME_June 2020 June 20 Page 41 of 41 IBEX 1 3 GALLON 208 240V ELECTRICAL DIAGRAM...

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