background image

MCP39F501

 Powe

r Mo

ni

tor Demonstr

ati
o

n Bo

ar

Use

r’

s

 Guide

DS5

0002240A-p

age 20

 20

14 M

ic

rochip 

T

e

c

hnology 

In

c

.

A.3

BOARD – SCHEMATIC

+9V IN POWER

AGND

AGND

Line shunt

AGND

AGND

Voltage channel

Current Channel

Ferrite Bead 0805

L1

Ferrite Bead 0805

L2

MRA4005

D1

MRA4005

D2

AGND

VOLTAGE IN

3.3A

3.3D

Power Jack 2.5mm

2

3

1

J1

NDP

C18

10uF
1206

C16

GNDB

15V

D3

LINE

NEUTRAL

VOLTA

G

E I

N

GNDB

+9V IN

Ferrite Bead Radial

L4

Via_2.5x1.5

CP1

Via_2.5x1.5

CP2

470uF
AL-F

C20

GNDB

GNDB

GNDB

GNDB

GNDB

Ferrite Bead Radial

L3

0.01uF
RAD_10x13x4

C19

0.1uF
0603

C15

0.1uF
0603

C17

TP3

1%

2.49

0603
DNP

R10

1k

1%

0603

R20

0.1uF
0603

C23

10uF
1206

C22

AGND

AGND

100

5%

0603

R27

LINE

NEUTRAL

N_OUT

N_OUT

0.1uF
0603

C7

NEUTRAL

G

2

N

3

L

1

IEC Inlet

J6

G

2

N

3

L

1

IEC Outlet

J7

[SHUNT]

S10K420

MOV1

1

2

Shunt 2mOhm

R6

VOUT

3

VIN

1

GND

2

MCP1754-3.3V

U2

MPU_TX1

MPU_RX1

GNDB

3.3D

0.1uF
0603

C9

0.1uF
0603

C4

AGND

3.3A

AGND

MPU_PGC

MPU_PGD

TP1

DIO0

HDR M 1x2 VERT

1

2

J4

GNDB

GNDB

5%

1k

0603

R50

LED 5mm Red

1

2

LD2

PC365N

2

3

1

4

U8

3.3k

5%
0603

R51

5%

4.7k

0603

R1

3.3A

AGND

3.3A

0.1uF
0603

C11

AGND

3.3D

0.1uF
0603

C3

AGND

3.3A

DIO1

HDR M 1x2 VERT

1

2

J5

GNDB

GNDB

5%

1k

0603

R11

LED 5mm Red

1

2

LD3

PC365N

2

3

1

4

U1

3.3k

5%
0603

R12

GND_ISO

MPU_RX1

MPU_TX1

3.3D

3.3D

GNDB

GNDB

GND_ISO

GND_ISO

1uF
0603

C27

5VUSB

5VUSB

5VUSB

5VUSB

GND_ISO

GND_ISO

GND_ISO

Isolation

Barrier

USB_D-

USB_D+

12MHz

2

3

1

X1

5VUSB 5VUSB

5%

390

0603

R39

5%

390

0603

R38

5%

390

0603

R37

1uF
0603

C25

0.1uF
0603

C24

green

red

LED RD/GN SMD

2

1

4

3

GREE

N

RE

D

LD1

IL721-3E

VDD1

1

OUT1

2

IN2

3

GND1

4

VDD2

8

IN1

7

OUT2

6

GND2

5

U5

MCP2200

VDD

1

OSC1

2

OSC2

3

RST

4

GP7/TxLED

5

GP6/RxLED

6

GP5

7

GP4

8

GP3

9

TX

10

RTS

11

RX

12

CTS

13

GP2

14

GP1

15

GP0

16

VUSB

17

D-

18

D+

19

VSS

20

U4

0.1uF
0603

C26

MCP2200_RX

MCP2200_TX

GND_ISO

USB_D-

USB_D+

GND_ISO

5VUSB

USB-B-Mini TH

ID

4

VBUS

1

GND

5

D-

2

D+

3

J2

DR

28

NC

2

NC

3

TEST_B

13

OSCI

6

OSCO

7

AN_IN/DIO2

20

NC

8

NC

9

MODE/DIR

1

RESET

10

AVDD

11

DIO3

22

A0/DIO0

14

A1/DIO1

15

CH0+

16

CH0-

17

CH1-

18

CH1+

19

AGND

21

UART_TX

12

UART_RX

4

REFIN+/OUT

23

DGND

24

DVDD

25

DGND

27

MCLR

26

TEST_A

5

EP

29

U6

1

2

HDR M 1x2 VERT

J10

4.7k

5%

0603

R18

18pF

0603

C1

18pF

0603

C5

1

2

3

J11

1

2

3

J13

3.3D

1k

5%

0603

R19

HIGH

LOW

A1

A0

HIGH

LOW

1

2

HDR M 1x2 VERT

J12

AN_DIO2

DIO3

GNDB

GNDB

GNDB

GNDB

GNDB

DIO2

HDR M 1x2 VERT

1

2

J14

GNDB

GNDB

5%

1k

0603

R21

LED 5mm Red

1

2

LD5

PC365N

2

3

1

4

U7

3.3k

5%
0603

R22

DIO3

HDR M 1x2 VERT

1

2

J15

GNDB

GNDB

5%

1k

0603

R23

LED 5mm Red

1

2

LD6

PC365N

2

3

1

4

U9

3.3k

5%
0603

R24

DIO2

DIO3

TEMP_IN

3.3D

VDD

1

VSS

3

VOUT

2

MCP9700

U10

1

2

3

J16

AN_DIO2

DIO2

ANALOG IN

DIO2

DIO1

DIO0

MODE/DIR

HDR M 1x2 VERT

1

2

J9

GNDB

GNDB

5%

1k

0603

R3

LED 5mm Red

1

2

LD4

PC365N

2

3

1

4

U3

3.3k

5%
0603

R13

MODE_DIR

1

2

3

J8

MODE_DIR

3.3D

DIO0

DIO1

SINGLE MULT.

SINGLE

SINGLE

GNDB

GNDB

499k

2010

1%

R8

499k

2010

1%

R7

1k

0603

1%

R14

1k

0603

1%

R4

1k

0603

1%

R2

33nF

50V

0603

C2

33nF

50V

0603

C6

33nF

50V

0603

C10

1 2 3

J17

270R

0603

R9

120R

0603

R5

12

J18

ISO_TX

ISO_RX

ISO_TX

ISO_RX

Ferrite Bead 0805

L5

1.5UF 250VAC

C21

4MHz

631-1033-1-ND

Y1

33 Ohms

45F33RE-ND

R34

3.3D

Summary of Contents for MCP39F501

Page 1: ... 2014 Microchip Technology Inc DS50002240A MCP39F501 Power Monitor Demonstration Board User s Guide ...

Page 2: ... protection feature may be a violation of the Digital Millennium Copyright Act If such acts allow unauthorized access to your software or other copyrighted work you may have a right to sue for relief under that Act Microchip received ISO TS 16949 2009 certification for its worldwide headquarters design and wafer fabrication facilities in Chandler and Tempe Arizona Gresham Oregon and design centers...

Page 3: ... 2014 Microchip Technology Inc DS50002240A page 3 Object of Declaration MCP39F501 Power Monitor Demonstration Board User s Guide ...

Page 4: ...MCP39F501 Power Monitor Demonstration Board User s Guide DS50002240A page 4 2014 Microchip Technology Inc NOTES ...

Page 5: ...e MCP39F501 Power Monitor Demonstration Board Kit Includes 12 Chapter 2 Installation and Operation 2 1 Getting Started 13 Chapter 3 Hardware Description 3 1 Input and Analog Front End 17 3 2 Power Supply Circuit 18 Appendix A Schematic and Layouts A 1 Introduction 19 A 2 Schematics and PCB Layout 19 A 3 Board Schematic 20 A 4 Board Top Silk 21 A 5 Board Top Copper and Silk 22 A 6 Board Top Copper ...

Page 6: ...MCP39F501 Power Monitor Demonstration Board User s Guide DS50002240A page 6 2014 Microchip Technology Inc NOTES ...

Page 7: ...tware that describes wiring the line and load connections Chapter 3 Hardware Description Provides details on the function blocks of the power monitor including the analog front end design and power supply design Appendix A Schematic and Layouts Shows the schematic and layout diagrams Appendix B Bill of Materials BOM Lists the parts used to build the MCP39F501 Power Monitor Demonstration Board NOTI...

Page 8: ...e Save Bold characters A dialog button Click OK A tab Click the Power tab N Rnnnn A number in verilog format where N is the total number of digits R is the radix and n is a digit 4 b0010 2 hF1 Text in angle brackets A key on the keyboard Press Enter F1 Courier New font Plain Courier New Sample source code define START Filenames autoexec bat File paths c mcc18 h Keywords _asm _endasm static Command...

Page 9: ...ces user s guides and hardware support documents latest software releases and archived software General Technical Support Frequently Asked Questions FAQs technical support requests online discussion groups Microchip consultant program member listing Business of Microchip Product selector and ordering guides latest Microchip press releases listing of seminars and events listings of Microchip sales ...

Page 10: ...MCP39F501 Power Monitor Demonstration Board User s Guide DS5002240A page 10 2014 Microchip Technology Inc NOTES ...

Page 11: ...se software is used to calibrate and monitor the system and can be used to create custom calibration setups For some accuracy requirements only a single point calibration may be needed The energy meter software offers an automated step by step calibration process that can be used to quickly calibrate energy meters This demonstration board uses the MCP39F501 Power Monitor Utility software for evalu...

Page 12: ...ip Technology Inc 1 2 WHAT THE MCP39F501 POWER MONITOR DEMONSTRATION BOARD KIT INCLUDES This MCP39F501 Power Monitor Demonstration Board kit includes MCP39F501 Power Monitor Demonstration Board ARD00455 Important Information Sheet Mini USB cable AC Line cable AC Load cable Plastic enclosure ...

Page 13: ... 1 1 Step 1 Wiring connections Figure 2 1 identifies the line and load connections of the MCP39F501 Power Monitor Demonstration Board FIGURE 2 1 Connecting the MCP39F501 Power Monitor Demonstration Board 2 1 2 Step 2 Turn on line load power to the meter power the meter The meter will turn on when the line connection has between 90V to 220V connected 2 1 3 Step 3 Connect the USB cable to a PC with ...

Page 14: ...MCP39F501 Power Monitor Demonstration Board User s Guide DS50002240A page 14 2014 Microchip Technology Inc NOTES ...

Page 15: ...escription FIGURE 3 1 MCP39F501 Power Monitor Demonstration Board Top View Hardware Components Legend 1 MCP39F501 5 Output LEDs for digital I O 2 9V DC Input non isolated 6 Headers for pulse testing isolated 3 Connections to external shunt current sensing resistor 7 USB Connection isolated 4 Configuration jumpers 1 7 6 5 4 3 2 ...

Page 16: ...50002240A page 16 2014 Microchip Technology Inc FIGURE 3 2 MCP39F501 Power Monitor Demonstration Board Bottom View Hardware Components Legend 8 Opto isolators 9 Power supply 10 Current sensing shunt 2 m 11 Isolation IC 12 MCP2200 for USB connection 12 8 11 10 9 ...

Page 17: ... to SHUNT1 and SHUNT2 should be twisted together The wires going into the LINE and NEUTRAL side of the meter should be twisted together and also kept away from the SHUNT1 and SHUNT2 wires if possible The neutral side of the two wire system goes into a resistor divider on the voltage channel input Anti aliasing low pass filters are included The voltage channel uses two 499 k resistors to achieve a ...

Page 18: ... MCP39F501 Power Monitor Demonstration Board uses a half wave rectified signal and a 3 3V voltage regulator FIGURE 3 4 Low Cost Power Supply Circuit 150 FB 33 1 5 µF 470 µF 1 3 2 N L 0 1 µF 3 3 VD 10 µF IN OUT GND MCP1754 0 1 µF AGND GNDB GNDB GNDB GNDB GNDB GNDB GNDB NT 0 1 µF 10 µF AGND AGND 3 3 VA 100 9V DC Power In DO NOT USE WHILE METER IS CONNECTED TO MAINS ...

Page 19: ...ppendix contains the following schematics and layouts for of the MCP39F501 Power Monitor Demonstration Board Board Schematic Board Top Silk Board Top Copper and Silk Board Top Copper Board Bottom Copper Board Bottom Copper and Silk Board Bottom Silk A 2 SCHEMATICS AND PCB LAYOUT The layer order is shown in Figure A 1 FIGURE A 1 Layer Order Top Layer Bottom Layer ...

Page 20: ...37 1uF 0603 C25 0 1uF 0603 C24 green red LED RD GN SMD 2 1 4 3 GREEN RED LD1 IL721 3E VDD1 1 OUT1 2 IN2 3 GND1 4 VDD2 8 IN1 7 OUT2 6 GND2 5 U5 MCP2200 VDD 1 OSC1 2 OSC2 3 RST 4 GP7 TxLED 5 GP6 RxLED 6 GP5 7 GP4 8 GP3 9 TX 10 RTS 11 RX 12 CTS 13 GP2 14 GP1 15 GP0 16 VUSB 17 D 18 D 19 VSS 20 U4 0 1uF 0603 C26 MCP2200_RX MCP2200_TX GND_ISO USB_D USB_D GND_ISO 5VUSB USB B Mini TH ID 4 VBUS 1 GND 5 D 2...

Page 21: ...Schematic and Layouts 2014 Microchip Technology Inc DS50002240A page 21 A 4 BOARD TOP SILK ...

Page 22: ...MCP39F501 Power Monitor Demonstration Board User s Guide DS50002240A page 22 2014 Microchip Technology Inc A 5 BOARD TOP COPPER AND SILK ...

Page 23: ...Schematic and Layouts 2014 Microchip Technology Inc DS50002240A page 23 A 6 BOARD TOP COPPER ...

Page 24: ...MCP39F501 Power Monitor Demonstration Board User s Guide DS50002240A page 24 2014 Microchip Technology Inc A 7 BOARD BOTTOM COPPER ...

Page 25: ...Schematic and Layouts 2014 Microchip Technology Inc DS50002240A page 25 A 8 BOARD BOTTOM COPPER AND SILK ...

Page 26: ...MCP39F501 Power Monitor Demonstration Board User s Guide DS50002240A page 26 2014 Microchip Technology Inc A 9 BOARD BOTTOM SILK ...

Page 27: ... 1 µF 16V 10 X7R 0603 DO NOT POPULATE TDK Corporation C1608X7R1C104K 2 D1 D2 Diode std rec 1A 600V SMA ON Semiconductor MRA4005T3G 1 D3 Diode Zener 15V 1W DO 41 Fairchild Semiconductor 1N4744A 1 J1 Conn power jack male 2 5 mm CLSD CUI Inc PJ 002B 1 J2 Conn recept USB TH vert 5 pos Molex Connector Corporation 500075 1517 1 J3 Conn hdr male 0 100 1x6 pos vert Tyco Electronics 68001 106HLF 5 J4 J5 J9...

Page 28: ...k 1 10W 5 0603 SMD Panasonic ECG ERJ 3GEYJ472V 1 R27 Res 100 1 10W 5 0603 SMD Panasonic ECG ERJ 3GEYJ101V 1 R34 Res 33 5W 1 AXIAL Ohmite Manufacturing 45F33RE 3 R37 R39 Res 390 1 10W 5 0603 SMD Panasonic ECG ERJ 3GEYJ391V 1 R40 Res 1 k 1 10W 5 0603 SMD DO NOT POPULATE Panasonic ECG ERJ 3GEYJ102V 1 R41 Res 10 k 1 10W 5 0603 SMD DO NOT POPULATE Panasonic ECG ERJ 3GEYJ103V 1 SW1 Switch Tact 6 mm 160G...

Page 29: ...Microchip Technology Inc MCP1754ST 3302E MB 1 U4 IC USB TO UART SSOP 20 Microchip Technology Inc MCP2200 I SS 1 U6 MCP39F501 QFN 28 Microchip Technology Inc MCP39F501 E MQ 1 U10 IC Sensor Thermal 2 3V SOT 23 3 Microchip Technology Inc MCP9700T E TT Note 1 The components listed in this Bill of Materials are representative of the PCB assembly The released BOM used in manufacturing uses all RoHS comp...

Page 30: ...ax 86 24 2334 2393 China Shenzhen Tel 86 755 8864 2200 Fax 86 755 8203 1760 China Wuhan Tel 86 27 5980 5300 Fax 86 27 5980 5118 China Xian Tel 86 29 8833 7252 Fax 86 29 8833 7256 China Xiamen Tel 86 592 2388138 Fax 86 592 2388130 China Zhuhai Tel 86 756 3210040 Fax 86 756 3210049 ASIA PACIFIC India Bangalore Tel 91 80 3090 4444 Fax 91 80 3090 4123 India New Delhi Tel 91 11 4160 8631 Fax 91 11 4160...

Page 31: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information Microchip ARD00455 ...

Reviews: