To adjust blade tracking: Rotate the drive wheels by hand clockwise to assure the blade is tracking properly...usually up
against or very near the flange on each wheel. If adjustment is needed, use the supplied small-size hex key to loosen the set
screw holding the slotted guide pin located under the table near the lower (drive) wheel.
See figure 6.
Adjust the position of the guide so that the saw blade tracks properly and retighten the set screw.
The blade guide rollers should now be adjusted to lightly contact the rear and sides of the blade; they should guide and
support the blade to prevent blade deflection during sawing operations. Retighten the screws when adjustment is complete.
Recheck the blade tracking by again turning the wheels clockwise by hand. Replace the machine cover.
Operation
You may now plug in your band saw. Turn on the power switch and again check for proper blade tracking and the position of
the blade guides. Rotate the speed control knob to get a feel for the machine operation. Be sure the height of the blade guide
is adjusted to just clear the top surface of the workpiece...loosen the knob behind the guide bar and adjust.
Your MicroLux Band Saw is a versatile tool which can be used in a variety of projects. In addition to stained glass, you can
create intricate cuts in any hard material, such as tile, ceramics, jade, agate or other gemstones.
Several factors affect cutting speed: the intricacy of the pattern, the material thickness, the material hardness and the
condition of the blade. Do not force the work through the blade. Give it time to cut properly. Allowing the work to "float" while
cutting will prolong the life of the blade.
Use the valve on the bottom of the reservoir to adjust the rate of coolant (water) flow. Use just enough to keep the blade cool
and wash away the cutting residue; do not flood the work. The slurry in your collection container should be disposed of
properly. Washing it down a sink drain may clog the pipes.
Adjust the speed of the band saw to achieve a proper cutting action. General guidelines suggest using slow speeds for hard
materials and fast speeds for soft materials. A little experimentation will determine the optimum setting for the job at hand.
See Figure 7.
For angled cuts, the table may be tilted by loosening the table lock knob and tilting the table to the desired angle
shown on the scale.
Blade Changes
To change a blade, remove the gray machine cover and also the brass fitting from the saw table. Reduce the blade tension
until the blade can be slid off the drive wheels. Installation is the reverse of removal. Be sure the cutting edge is facing the
front and that the tension and blade guides are readjusted as per the directions given on the previous page.
Maintenance
Maintaining your band saw in top condition requires only proper cleaning and adjustment. An excessive build-up of waste
materials would ultimately find its way into the working parts of the machine and cause premature wear. Frequently clean out
your band saw to prevent excessive waste build-up.
Keeping the blade tension and blade guides adjusted properly will prevent blade warpage and assure proper blade tracking.
Check these adjustments often to assure continued trouble-free performance of your band saw.
