MICRO-EPSILON LLT3000-100 Operating Instructions Manual Download

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scanCONTROL 30xx

5.2.6

External Laser Switching (optional) ................................................................................................................. 35

5.3

Installation Instructions .................................................................................................................................... 36

5.4

Getting Ready for Operation, Initial Operation ................................................................................................ 36

Operation of the Sensor with a PC .......................................................................................... 37

6.1 Displays ............................................................................................................................................................ 37

6.2

Operating and Demonstration Programs ........................................................................................................ 37

6.3 Installation ........................................................................................................................................................ 38

6.3.1 Requirements ................................................................................................................................................... 38

6.3.2

Connecting scanCONTROL 30xx to the PC ................................................................................................... 38

6.4

Instructions for Operation ................................................................................................................................ 39

6.4.1

Measuring Field Selection ............................................................................................................................... 39

6.4.2 Calibration ........................................................................................................................................................ 41

6.4.3

LLT30x0 Operating Modes ............................................................................................................................... 42

6.4.4

Automatic Exposure Time Regulation ............................................................................................................. 43

6.5

Error Influences ................................................................................................................................................ 44

6.5.1

Reflection of the Target Surface ....................................................................................................................... 44

6.5.2

Color Differences ............................................................................................................................................. 44

6.5.3

Temperature Influences ................................................................................................................................... 44

6.5.4

External Light ................................................................................................................................................... 45

6.5.5

Mechanical Vibrations ...................................................................................................................................... 45

6.5.6

Surface Roughness.......................................................................................................................................... 45

6.5.7

Shadowing Effects ........................................................................................................................................... 46

6.6 Cleaning ........................................................................................................................................................... 47

2D/3D Output Unit .................................................................................................................... 48

7.1

2D/3D Output Unit - Components ................................................................................................................... 48

7.2

Connect the Power Supply .............................................................................................................................. 49

7.3

Commissioning 2D/3D Output Unit ................................................................................................................. 50

7.4

Specification of the Components .................................................................................................................... 51

7.4.1

Output Unit Basic ............................................................................................................................................ 51

7.4.2

Supported Modules ......................................................................................................................................... 52

7.4.3

OU-DigitalOut/8-Channel/DC24 V/0.5 A/High-side Switching/8 Actuators ..................................................... 53

7.4.4

OU-AnalogOut/4-Channel/0-10 V .................................................................................................................... 54

2D/3D Gateway ......................................................................................................................... 55

Summary of Contents for LLT3000-100

Page 1: ...5 LLT3010 25 BL LLT3010 50 LLT3010 50 BL LLT3010 100 LLT3010 100 BL LLT3010 200 LLT3002 25 LLT3002 25 BL LLT3002 50 LLT3002 50 BL LLT3002 100 LLT3002 100 BL LLT3002 200 LLT3012 25 LLT3012 25 BL LLT301...

Page 2: ...MICRO EPSILON MESSTECHNIK GmbH Co KG Koenigbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 e mail info micro epsilon com www micro epsilon com Laser scanner...

Page 3: ...Principle 13 3 1 2 System Setup 13 3 1 3 Special Performance Features 14 3 1 4 Advantages of the Used Sensor Matrix Difference to Conventional Line Scanners 14 3 1 5 Further Features 14 3 2 Technical...

Page 4: ...2 6 4 4 Automatic Exposure Time Regulation 43 6 5 Error Influences 44 6 5 1 Reflection of the Target Surface 44 6 5 2 Color Differences 44 6 5 3 Temperature Influences 44 6 5 4 External Light 45 6 5 5...

Page 5: ...TROL 30xx 9 Liability for Material Defects 56 10 Service Repair 56 11 Decommissioning Disposal 56 12 Error Codes 57 Appendix A 1 Accessories 59 A 1 1 Recommended Accessories 59 A 1 2 Optional Accessor...

Page 6: ...scanCONTROL 30xx...

Page 7: ...ngs Avoid unnecessary laser radiation to be exposed to the human body Switch off the sensor for cleaning and maintenance Switch off the sensor for system maintenance and repair if the sensor is integr...

Page 8: ...quirements of the EU directives cited and the relevant applicable harmonized Euro pean standards EN The measuring system is designed for use in industrial environments The EU Declaration of Conformity...

Page 9: ...for the optical sections during operation as their soiling contamination results in adversely affect ing or failure of the function Only use shielded cables or original cables from the range of access...

Page 10: ...be attached before the device is put into operation for the first time i If both warning labels are coverd over when the unit is installed the user must ensure that supplementary labels are applied La...

Page 11: ...lass 2M can be employed without further protective measures when deliberate viewing into the laser beam or into a beam reflected by mirrors is not longer than 0 25 s Since generally the presence of th...

Page 12: ...s with laser class 3R devices Reflections of shiny or mirroring surfaces are also harmful to the eyes Class 3R laser sensors require a laser protection officer Attach the following warning labels to t...

Page 13: ...a high quality optical system and evaluated in two dimensions The laser line triangulation corresponds in principle to the triangulation of a laser point In addition during the measurement a row of li...

Page 14: ...D 3D Output Unit which transforms the determined measurement signals in switching and analog signals for further processing in a PLC 2D 3D Gateway allows for scanCONTROL SMART sensors to be integrated...

Page 15: ...deviation of a single point 1 2sigma Red Laser 0 07 0 07 0 06 0 10 Blue Laser 0 06 0 06 0 05 Line linearity 1 2 1 5 m 3 m 9 m 26 m 0 01 0 0075 0 006 0 012 x axis Measuring range Start of measuring ran...

Page 16: ...semiconductor laser 405 nm Laser switch off via software hardware switch off with SI option Aperture angle of laser line 23 28 30 45 Permissible ambient light fluorescent light 1 10 000 lx Protection...

Page 17: ...n of a single point 1 2sigma Red Laser 0 09 0 09 0 08 0 12 Blue Laser 0 08 0 08 0 07 Line linearity 1 2 2 m 4 m 10 m 30 m 0 013 0 01 0 007 0 014 x axis Measuring range Start of measuring range 23 0 mm...

Page 18: ...semiconductor laser 405 nm Laser switch off via software hardware switch off with SI option Aperture angle of laser line 23 28 30 45 Permissible ambient light fluorescent light 1 10 000 lx Protection...

Page 19: ...TROL 30xx 3 3 LED Displays LED Laser Meaning Yellow Laser is on LED Data Meaning Green Measurement is active Green flashes slowly Data transmission is active Green flashes short Controller accesses LE...

Page 20: ...igger and RS422 screw connector and free cable ends Carefully remove the components of the measuring system from the packaging and ensure that the goods are forwarded in such a way that no damage can...

Page 21: ...ndling during mounting and operation The bearing surfaces surrounding the fastening holes through holes are slightly raised Mount the sensor only to the existing holes on a flat surface Clamps of any...

Page 22: ...g example with direct fastening Bolt connection 3 threaded holes M4 with centering element additionally 2 cylindrical counter bores 8H7 depth 1 8 2 mm 100 0 2 71 5 0 2 3 x 4 5 3 x M4 8 H7 1 9 0 1 Dire...

Page 23: ...3 27 77 3 03 5 5 22 0 12 47 6 24 0 6 5 26 100 3 94 106 4 17 8 5 33 2x 8 A 40 1 57 13 5 8 0 31 1 1 22 8 9 35 26 8 1 06 25 98 23 0 12 0 77 5 3 05 85 0 3 35 92 5 3 64 H7 0 015 H7 0 015 0 0 B 91 Fig 6 Di...

Page 24: ...rawing sensor scanCONTROL 30xx 50 dimensions in mm inches 29 1 14 96 3 78 83 3 27 77 3 03 5 5 22 0 10 39 B 8 5 33 6 23 0 6 5 26 100 3 94 106 4 17 8 H7 0 015 0 8 H7 0 015 0 2x A 40 1 57 13 5 0 0 10 31...

Page 25: ...70 10 6 MMR 340 13 4 EMR 360 14 2 extended 0 6 0 6 50 100 106 4 17 8 H7 0 015 0 8 H7 0 015 0 72 1 extended 75 6 2 98 100 3 94 124 4 4 90 131 3 extended 40 1 57 29 1 14 8 5 33 96 83 3 27 77 3 03 5 50 0...

Page 26: ...xtended 160 6 30 0 200 7 87 310 12 20 420 16 54 460 18 11 130 5 12 200 7 87 270 10 63 290 11 42 extended 0 8 5 33 29 1 14 6 24 0 6 50 26 100 3 94 106 4 17 96 83 3 27 77 3 03 5 50 0 22 3 78 extended SM...

Page 27: ...ilable with SI option Laser on off 1 Brown RS422 12 Red blue RS422 input or output RS422 11 Gray pink GND RS422 10 Purple Ground connection RS422 In1 4 Green Switching input In1 In2 6 Yellow Switching...

Page 28: ...ultifunction socket only when the power supply is switched off Damage to or destruction of the sensor scanCONTROL 30xx supports Power over Ethernet acc to IEEE 802 3af class 2 If the sensor is connect...

Page 29: ...internal terminating resistor termination R T 120 Ohm see Fig 12 can be activated or switched off via software The signals must be operated symmetrically according to the RS422 standard Primarily use...

Page 30: ...ut On 6 External trigger output output Off 7 CMM trigger output output Off Synchronizing several sensors with each other Connect the output RS422 Pin 12 of sensor 1 with the input RS422 Pin 12 of sens...

Page 31: ...scanCONTROL 30xx GND 10 kOhm 8 4 6 In 1 In 2 In 3 GND 7 5 In 4 Isolation Fig 14 Pull up Fig 15 Pull down The switching inputs In1 up to In4 can be used for triggering or for connecting an encoder All...

Page 32: ...user modes and 1 input for timestamp Trigger Bit 0 Bit 1 ppc 3 10 Load up to 8 user modes and 1 input for timestamp Bit 0 Bit 1 Bit 2 ppc 3 11 Load up to 4 user modes and 2 inputs for timestamp Bit 0...

Page 33: ...1 Gbit RJ45 connector 8 pin screw connector sensor side Pin no Color of stranded hook up wire SCR3000A x Pin no 100BaseTX 1000BaseT 1 White orange 5 Tx D1 2 Orange 6 Tx D1 3 White green 8 Rx D2 4 Blue...

Page 34: ...dapted IP address in the link local net 169 254 x x No collision testing is effected The sensor supports the DHCP protocol This setting is activated by default and has priority over the retrieval in t...

Page 35: ...scanCONTROL 30xx B TTL or HTL Laser off UOUT 0 8 V Laser on 2 8 V UOUT 30 V red white brown Ground Type 3 Type 4 PNP NPN OUT approx 5 mA Fig 17 Options to switch off the laser Use a serial key switch...

Page 36: ...e cable duct The minimum bending radii of the recommended cables for flexible laying must not be less 80 mm MICRO EPSILON recommends the use of the optionally available power supply PS2020 Din rail mo...

Page 37: ...ating and Demonstration Programs For sensor operation several programs are available You will find them online on the sensor product website or in the Download area https www micro epsilon com 2D_3D l...

Page 38: ...se do not use any hubs or switches If your network card supports VLAN option please deacivate it To operate the sensor the PC and the sensor must be in the same subnet To be able to use the software t...

Page 39: ...scanCONTROL 30x2 up to 5000 profiles per second The actual mea suring speed depends on two basic factors 1st factor Number of rows evaluated on the sensor matrix Following computation is valid Profile...

Page 40: ...10000 Hz Measuring field and measuring range must be clearly differentiated in practical use The measuring field is related to the sensor matrix and the measuring range is related to the measuring obj...

Page 41: ...agrams for the linearity measurement which are briefly explained in the report are included in the calibration final inspection The key diagram in the calibration final inspection is shown again below...

Page 42: ...ution Mode provides the best measurement data with respect to linearity and resolution 2 High Speed The High Speed Mode provides high profile frequencies for profile acquisition 3 High Dynamic Range H...

Page 43: ...matrix view set region of interest yellow for automatic exposure regulation Fig 24 Screenshot scanCONTROL Configuration Tools The exposure time preset by the user is used as starting value for the aut...

Page 44: ...be further narrowed 6 5 2 Color Differences Color differences of measurement objects have effects However these color differences are often also combined with different pen etration depths of the lase...

Page 45: ...commended for all objects outside the measuring range object holders transport apparatus grip pers or similar 6 5 5 Mechanical Vibrations If high resolutions in the m range should be achieved with the...

Page 46: ...of the laser line inevitably results in partial shadowing at vertical edges In order to make these areas visible only changing the sensor or object position helps As a general rule measuring objects...

Page 47: ...ptical antistatic brush or blow off the panels with dehumidified clean and oil free compressed air Use a dry clean soft lint free antistatic lens cloth to clean the protective glass Wet cleaning Use a...

Page 48: ...module Digital output terminal Analog output terminal 13 14 C D B A 750 626 Power contacts Supply via power contacts 24V Status of voltage supply Power contacts System Data contacts System supply OUT...

Page 49: ...please refer to Chap 7 4 the respective datasheets and the manuals for scanCONTROL Configurations Tools 7 2 Connect the Power Supply OU Filter module OU Fieldbus Coupler 13 14 C D B A 750 626 2 5 3 0...

Page 50: ...ement system ac cording to your measurement task to get the desired signals at the digital and analog output ports Connect the sensor to the PC using the Ethernet cable Alternatively 2D 3D Output Unit...

Page 51: ...ldbus Coupler Ethernet OU Filter module OU Bus termination module Interfaces 2x Ethernet to connect scanCONTROL 30xx sensors Indicators Status LED s for detailed description refer to the manual of the...

Page 52: ...hernet 7 4 2 Supported Modules 8 Channel digital output module DC 24 V 0 5 A high side switching 8 actors short circuit prooved Micro Epsilon order no 0325115 see Chap 7 4 3 power supply through power...

Page 53: ...fer to manual of the 8 Channel digital output modules DC 24 V 0 5A 8 actuators high side switching Actuators can be operated at all digital outputs and be wired directly via DO 1 2 3 4 5 6 7 8 scanCON...

Page 54: ...he appropriate setting in scanCONTROL Configuration Tools The output signal is galvanically isolated output from the system level The resolution is limited to 12 bits scanCONTROL 30xx supports four an...

Page 55: ...all scanCONTROL sensor settings can be set via the 2D 3D Gateway e g Laser on off or load User Mode Sensor parameterization Power supply Triggering Encoder Synchronization Mode switching Sensor contr...

Page 56: ...the interest of further development MICRO EPSILON reserves the right to make design changes without notification For translations into other languages the German version shall prevail 10 Service Repa...

Page 57: ...ort Loading suppressed due to active data transmission Stop active data transmission Prevents PC software crashes Group Data processing and transmission 2x long Data overflow in the sensor Select smal...

Page 58: ...3D Output Unit 3x long 1x short Connected modules of 2D 3D Out put Unit are not supported Use the supported modules only see Chap 7 4 2 3x long 2x short Communication error 2D 3D Output Unit Reduce p...

Page 59: ...ories A 1 1 Recommended Accessories PS2020 Power supply for DIN rail mounting input 230 VAC output 24 VDC 2 5 A for maximum 2 sensors scanCONTROL 30xx at the same time PS25 26 29 30 Wall power supply...

Page 60: ...hielded 12 pole M12x1 screw connector and free cable ends SCR3000A x 15 53 Ethernet connection cable suitable for use with drag chains and robots length x 0 5 2 5 10 15 20 25 35 m cable 4x2x0 14 shiel...

Page 61: ...and digital signals Different output terminals can be connected to the fieldbus coupler 2D 3D Gateway The 2D 3D Gateway communicates with the scanCONTROL SMART sensor via Ether net Modbus The resultan...

Page 62: ...Koenigbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon com www micro epsilon com Your local contact www micro epsilon com contact worldwide X9751399 B...

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