MICRO-EPSILON CSE05 Operating Instructions Manual Download Page 1

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CSE05
CSE1
CSE1,25
CSE2
CSE3

CSE05/M8
CSE1,25/M12
CSE2/M16
CSE3/M24

CSF2
CSF4
CSF6
CSF2-CRg4,0
CSF4-CRg4,0
CSF6-CRg4,0

Operating Instructions

capa

NCDT

6110/6120/IP

Summary of Contents for CSE05

Page 1: ...CSE05 CSE1 CSE1 25 CSE2 CSE3 CSE05 M8 CSE1 25 M12 CSE2 M16 CSE3 M24 CSF2 CSF4 CSF6 CSF2 CRg4 0 CSF4 CRg4 0 CSF6 CRg4 0 Operating Instructions capaNCDT 6110 6120 IP ...

Page 2: ...ILON MESSTECHNIK GmbH Co KG Königbacher Straße 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 e mail info micro epsilon de www micro epsilon com Non contact Capacitive Displacement Measuring ...

Page 3: ...acking 15 3 2 Storage 15 4 Installation and Assembly 16 4 1 Precautionary Measures 16 4 2 Sensor 16 4 2 1 Radial Point Clamping Circumferential Clamping Series CSE Sensors 16 4 2 2 Mounting with Thread Series CSEx Mx Sensors 17 4 2 3 Dimensional Drawings Sensors 18 4 3 Sensor Cable 22 4 3 1 General 22 4 3 2 Cable with Type C Connector 22 4 3 3 Cable with Type B Connector 24 4 3 4 Cable with Type E...

Page 4: ...eading Measuring Values 30 5 2 2 Scaling the Measuring Values 31 5 2 3 Example of the Measuring Value Transmission 32 5 2 4 Setting the RS485 Address 34 5 3 Commands and Settings 35 6 Operation 36 7 Maintenance 37 8 Liability for Material Defects 38 9 Decommissioning Disposal 38 Appendix ...

Page 5: ...tion i Indicates a tip for users 1 2 Warnings Disconnect the power supply before touching the sensor surface Risk of injury Static discharge Connect the power supply and the display output device in accordance with the safety regulations for electri cal equipment Risk of injury Damage to or destruction of the sensor and or controller Avoid shocks and impacts to the sensor and controller Damage to ...

Page 6: ...HS category 9 Products which carry the CE mark satisfy the requirements of the EU directives cited and the European harmonized standards EN listed therein The EU Declaration of Conformity is available to the responsible authorities according to EU Directive article 10 at MICRO EPSILON Messtechnik GmbH Co KG Königbacher Straße 15 94496 Ortenburg Germany The measuring system is designed for use in i...

Page 7: ...revention in case of safety related applications 1 5 Proper Environment Protection class Sensor IP 40 IP 54 functionality reduced Controller IP 68 Operating temperature Sensor 50 200 C 58 to 392 F type CSE 40 100 C 40 to 212 F type CSF Sensor cable 20 80 C 4 to 176 F permanently 20 100 C 4 to 212 F up to 10 000 h Controller 20 60 C 4 to 140 F Humidity 5 95 non condensing Ambient pressure Atmospher...

Page 8: ...ut as an analog signal The capaNCDT system evaluates the reactance XC of the plate capacitor which changes strictly in proportion to the distance X capacitance C c 1 j C area distance r o i A small target and bent uneven surfaces cause a non linear characteristic This theoretical relationship is realized almost ideally in practice by designing the sensors as guard ring capacitors The linear charac...

Page 9: ...sor cable Power supply and signal cable The signal processing electronics with oscillator demodulator AD converter and integrated preamplifier is in the controller 1 6 pol connector Signal fOSZ 16 kHz Oscillator Demodulator Preamplifier Sensor Sensor cable Voltage processing Fig 2 Block diagram capaNCDT 6110 IP 1 The controller 6120 IP Contains additionally an AD converter for converting to a RS48...

Page 10: ...le Voltage processing A D converter Fig 3 Block diagram capaNCDT 6120 IP Sensor 10 V 5 V 0 V Target Measuring range MR Displacement mm 100 0 50 0xF00000 0x0 RS485 1 20 mA 4 mA Fig 4 Glossary signal output 1 Digital interface DT6120 IP U DT6120 IP U ECL2 DT6120 IP I or DT6120 IP I ECL2 only Voltage or current output are only possible as an alternative ...

Page 11: ...is required depending on the sensor model and measuring range Sensor model Measuring range nominal Min target diameter CSE05 CSE05 M8 0 5 mm 6 mm CSE1 1 mm 8 mm CSE1 25 CSE1 25 M12 1 25 mm 10 mm CSE2 CSE2 M16 2 mm 14 mm CSE3 CSE3 M24 3 mm 20 mm Sensor model Measuring range nominal Min target size Min gap width CSF2 CSF2 CRg4 0 2 mm appr 50 5 x 14 0 mm 0 75 mm CSF4 CSF4 CRg4 0 4 mm appr 90 5 x 17 5...

Page 12: ...e screened sensor cable Do not shorten or lengthen these special cables Usually a damaged cable can not be repaired Tread proof model with metal hose is available for industrial applications Switch off the device when plugging and removing connectors Do not crush the sensor cable Do not modify to the sensor cable Lost of functionality ...

Page 13: ...lternating voltage The frequency is 16 kHz The internal preamplifier generates the distance dependent measuring signal and amplifies it Demodulator and output level convert the measuring signal into a standard voltage signal 3 The output voltage can reach up to a maximum of 13 VDC when sensor is disconnected or measurement is exceeded Damage to downstream devices Sensor Supply Output Fig 6 Control...

Page 14: ...anent 20 80 C up to 10 000 h 20 100 C Controller 20 60 C Power supply 9 28 VDC max 1 4 W 11 28 VDC max 2 W 9 28 VDC max 1 6 W 11 28 VDC max 2 2 W Output analog 0 10 V short circuit proof optional 5 V 10 0 V 4 20 mA max 500 Ohm load 0 10 V short circuit proof optional 5 V 10 0 V 4 20 mA max 500 Ohm load digital RS485 230400 Baud adjustable 24 bit measuring values max 2 kSamples adjustable Storage t...

Page 15: ...rnet EtherCAT You will find further optional accessories in the appendix Remove the parts of the system carefully from the packaging and transport them in such a way that they are not damaged Check for completeness and shipping damages immediately after unpacking In case of damage or missing parts please contact the manufacturer or supplier 3 2 Storage Storage temperature Sensor 50 200 C 58 392 F ...

Page 16: ...able cannot be repaired 4 2 Sensor The sensors may be mounted free standing or flush When assembling make sure that the polished sensor surface is not scratched 4 2 1 Radial Point Clamping Circumferential Clamping Series CSE Sensors Grub screw This simple type of fixture is only recommended for a force and vibration free installation position The grub screw must be made of plastic so that it canno...

Page 17: ...ential clamping with clamping ring i Tension at the cable is inadmissible 4 2 2 Mounting with Thread Series CSEx Mx Sensors For holders with an internal thread a mounting nut is suffi cient for attaching the sensor For thin holders Micro Epsilon recommends mounting nuts on both sides for mounting Attach the sensor preferably at the end of the thread towards the active measuring surface Please note...

Page 18: ...3 24 0 94 19 5 ø20 0h7 79 dia ø19 2 76 dia 22 0 87 18 5 ø14 0h7 55 dia ø13 7 54 dia 22 0 87 18 5 ø9 7 38 dia ø10h7 39 dia 0 00 0 20 ø8f7 31 dia ø7 7 30 dia 12 47 9 0 ø5 7 22 dia ø6f7 24 dia 12 47 9 0 Active measuring surface sensor connector side Dimensions in mm inches dimensional drawings of other sensors are available on request ...

Page 19: ... ø14 4 57 dia ø19 2 ø20 0 ø20 6 81 dia WS10 6 0 24 10 0 39 WS14 WS18 Fig 10 Cylindrical sensors with thread and male connector dimensions in mm inches Connector side Sensor Torque Preferred mounting Screw the sensor into the sensor holder Turn the mounting nut on Do not exceed torques Dimensions in mm inches dimensional drawings of other sensors are available on request CSE05 M8 2 5 Nm max CSE1 5 ...

Page 20: ...Active measuring surface 30 200 7 87 160 6 30 127 31 5 01 120 4 72 50 5 1 99 0 5 02 104 1 4 09 34 7 1 37 0 5 02 14 55 14 55 4 0 7 30 4 0 7 30 1 18 4 16 0 7 03 1 5 06 1 5 06 14 13 55 51 0 5 02 25 24 2 98 95 CSF2 CSF4 CSF6 Fig 11 Flat sensors with connector Active measuring surface sensor connector side dimensions in mm inches ...

Page 21: ...appr 39 1 54 0 7 0 03 5 2 20 0 1 0 1 ø3 1 12 dia ø9 4 37 dia 14 13 Guard area Active measuring surface CSF2 CRg4 0 CSF4 CRg4 0 CSF6 CRg4 0 200 7 87 160 6 30 127 31 5 01 104 1 4 09 1 5 06 0 5 02 98 95 Active measuring surface sensor 0 5 02 1 5 06 55 51 69 65 90 5 3 56 69 4 2 73 1 5 06 0 5 02 Fig 12 Flat sensors with integrated cable dimensions in mm inches ...

Page 22: ...the knurled housing sleeve of the cable bushing 4 3 2 Cable with Type C Connector Type Model Cable length Bending radius Sensor cable suitable for sensors CSE05 CSE05 M8 CSE1 CCgx xC PT Tread proof with protec tive metal tubing 1 m 2 m 4 m 6 m 8m static 20 mm dynamic 30 mm CCgx xC Industrial applications static 10 mm dynamic 22 mm recommended 30 mm CCgx xC 90 ø9 4 37 dia ø7 0 28 dia Cable length x...

Page 23: ...apaNCDT 61xx IP Cable length x 17 5 69 13 7 54 8 6 10 0 39 Ø6 24 Ø5 4 21 Ø3 1 CCgx Ø7 28 Ø9 4 37 36 5 1 0 1 44 Ø3 1 CCgx 21 83 Ø6 24 Ø5 4 21 8 13 1 52 16 9 67 Fig 14 Dimensional drawings sensor cable CCgxC CCgxC 90 Dimensions in mm inches ...

Page 24: ...h protec tive metal tubing 1 m 2 m 4 m 6 m 8m static 20 mm dynamic 30 mm CCgx xB Industrial applications static 10 mm dynamic 22 mm recommended 30 mm CCgx xB 90 WS7 ø6 8 27 dia ø9 4 37 dia ø7 0 28 dia Cable length x 10 39 40 3 1 59 57 2 24 1 0 ø6 0 24 dia Fig 15 Dimensional drawing sensor cable CCgxB PT i Sensor cables with connector type B enable to connect to each end both a sensor and a control...

Page 25: ... ø6 8 27 dia ø9 4 37 dia ø7 0 28 dia Cable length x 10 39 57 2 24 1 0 ø6 0 24 dia ø6 8 27 dia Fig 16 Dimensional drawing sensor cable CCgxB 90 PT Ø3 1 12 dia CCgx Cable length x 10 0 39 Ø7 28 Ø9 4 37 36 5 1 0 1 44 20 5 81 30 5 1 20 Ø10 39 Ø7 28 Ø3 1 CCgx 24 1 0 94 Fig 17 Dimensional drawings sensor cable CCgxB CCgxB 90 ...

Page 26: ...nsor cable suitable for sensors CSF2 CSF4 CSF6 CCgx xE With patented min iature plug for flat sensors 4 m static 10 mm dynamic 22 mm recommended 30 mm 24 94 Ø2 4 09 dia CCgx 0 05 Ø3 1 12 dia Ø3 1 12 dia 0 05 Cable length x 10 0 39 Ø7 28 Ø9 4 37 36 5 1 0 1 44 Fig 18 Dimensional drawing sensor cable CCgxE Dimensions in mm inches ...

Page 27: ...7 Installation and Assembly capaNCDT 61xx IP 4 4 Controller 95 2 3 75 52 2 05 42 1 65 76 2 99 15 3 60 53 2 09 30 1 18 Mounting holes for M4 screws Fig 19 Dimensional drawing controller Dimensions in mm inches ...

Page 28: ...male connector 1 white 24 V 24 V power supply 2 grey GND Supply ground 3 pink RS485_A 1 RS485 interface 4 green AGND Analog ground for signal output 5 brown U out Voltage output R min 10 kOhm I out 2 Current output max 500 Ohm load 6 blue RS485_B 1 RS485 interface Shield Cable shield housing SCAC3 6 IP is a 3 m long pre assembled power supply and output cable 1 Digital interface with DT6120 IP U o...

Page 29: ...nterface The interface is a half duplex RS485 interface 1 common line pair for Rx and Tx Baud rate 230400 other baud rates adjustable Data format 1 start bit 8 data bits 1 parity bit straight 1 stop bit RS485 Address 126 1 126 adjustable In controller there is no RS485 terminal resistance For RS485 cables longer than 5 meters a terminal resis tance of 120 Ohm between the A and the B line both at t...

Page 30: ...8 x x 0x08 x x 0x16 FCS Abbreviations SD StartDelimiter 0x10 telegram without data 0x68 telegram with variable length LE Length number of bytes without SD LE LErep SDrep FCS ED LErep LE repeated SDrep SD repeated DA Destination Address default 0x7E SA Source Address e g 0x01 FC Function Code FCS Checksum sum of all bytes without SD LE LErep SDrep FCS ED without overflow only 8 bits ED EndDelimiter...

Page 31: ...et length m 7 0 unsigned char Data 3 Filler byte 7 0 unsigned char Data 4 Measuring value 1 7 0 signed integer Data 5 Measuring value 1 15 8 Data 6 Measuring value 1 23 16 Data 7 Measuring value 1 31 24 Data 8 Measuring value 2 7 0 signed integer Data 9 Measuring value 2 15 8 Data 10 Measuring value 2 23 16 Data 11 Measuring value 2 31 24 Data Measuring value m 7 0 signed integer Data Measuring va...

Page 32: ...ddress slave address 0x7E SA Source address master address 0x01 FCS Checksum 0x7E 0x01 0x43 0xC2 Slave Response Data Byte SD LE LE rep SD rep DA SA FC Data FCS ED Value 0x68 0x13 0x13 0x68 0x01 0x7E 0x08 e g 16 bytes x 0x16 FCS LE Length 16 data bytes 3 bytes DA SA FC 19 bytes 0x13 DA Destination address master address 0x01 SA Source address slave address 0x7E FCS Checksum 0x01 0x7E ...

Page 33: ...44 Measuring value 1 15 8 Data 6 0x32 Measuring value 1 23 16 Data 7 0x00 Measuring value 1 31 24 Data 8 0xAC Measuring value 2 7 0 Next measurement value see above Data 9 0x44 Measuring value 2 15 8 Data 10 0x32 Measuring value 2 23 16 Data 11 0x00 Measuring value 2 31 24 Data 12 0xB9 Measuring value 3 7 0 Next measurement value see above Data 13 0x44 Measuring value 3 15 8 Data 14 0x32 Measuring...

Page 34: ...ED 0x16 DA Destination Address old Slave address SA Source Address Master Address e g 0x01 FCS Checksum sum of all bytes without SD LE LErep SDrep FCS ED without overflow only 8 bits New_addr New address in range 1 126 Answer Slave short acknowledgement on success SC 0xE5 No response No response indicates that an error has occurred in the address alignment The controller still has the old address ...

Page 35: ...8 values dynamic noise reduction Data rate at which the measuring values can be added 5 10 20 40 80 160 320 640 1000 or 2000 Samples s Baud rate of RS485 interface 9600 115200 230400 460800 or 921600 Baud RS485 address of controller 1 126 Firmware Update of controller i Use for these settings either our MEDAQLib driver or the IF1032 ETH interface converter to Ethernet with the appropriate configur...

Page 36: ...he first measurement The power supply may not exceed or continuously fall below the specified limits Damage to or destruction of the sensor and or controller Sensor 10 V 0 V Target Measuring range Displacement mm 100 0 0xF00000 0x0 RS485 1 20 mA 4 mA 1 Start of measuring range 2 End of measuring range Fig 22 Signal characteristic in the measuring range Disconnect the power supply before touching t...

Page 37: ...Danger of injury If the controller the sensor or the sensor cable is defective please send us the effected parts for repair or exchange In the case of faults the cause of which is not clearly identifiable send the whole measuring system back to MICRO EPSILON MESSTECHNIK GmbH Co KG Königbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon de www micro ep...

Page 38: ...is not covered by the liability for mate rial defects Repairs are carried out exclusively by MICRO EPSILON Further claims can not be made Claims arising from the purchase contract remain unaffected In particular MICRO EPSILON shall not be liable for any consequential special indirect or incidental damage In the inter est of further development MICRO EPSILON reserves the right to make design change...

Page 39: ...mm Built in type mounting on symmetrical DIN rail 35 mm x 7 5 mm DIN 50022 PS2401 100 240 24V 1A Wall power supply universal power supply open ends changeable inserts internationally usable IF1032 ETH Interface module Ethernet EtherCAT at DT6120 RS485 to Ethernet EtherCAT 24 bit resolution at DT6110 Analog output to Ethernet EtherCAT only 14 bit resolution ...

Page 40: ...ate 1x10e 7 mbar l s 1 Compatible with connector type B Vacuum feed through UHV B 25 98 SW11 ø9 4 37 dia M9x0 5 1 75 07 ø13 50h6 Vacuum feed through triax weldable Max leak rate 1x10e 9 mbar l s 1 Compatible with connector type B 25 98 ø9 4 37dia WS11 M9x0 5 1 75 07 ø13 50h6 Vacuum feed through triax screwable Max leak rate 1x10e 9 mbar l s 1 Compatible with connector type B ...

Page 41: ... 61xx IP Vacuum feed through UHV B M9x0 5 ø9 4 37 ø34 1 34 Standard flange CF16 6 24 13 5 53 25 98 Knit line Vacuum feed through triax with CF16 flange Max leak rate 1x10e 9 mbar l s 1 Compatible with connector type B ...

Page 42: ...ESSTECHNIK GmbH Co KG Königbacher Str 15 94496 Ortenburg Deutschland Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon de www micro epsilon de X9751316 01 A011128MSC X9751316 01 A01 MICRO EPSILON MESSTECHNIK ...

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