background image

 
 
 

 

4.

 

Overview

 

of

 

products

 

GB

 

 

Regulations

 

and

 

bases

 

for

 

testing

 

For

 

connecting,

 

programming

 

and

 

servicing,

 

the

 

following

 

regulations

 

must

 

be

 

observed

 

(the

 

list

 

is

 

not

 

exhaustive).

 

 

Construction

 

product

 

standards

 

-

 

EN

 

13241-1

 

(Products

 

without

 

fire

 

resistance

 

or

 

smoke

 

control

 

characteristics)

 

-

 

EN

 

12445

 

(Safety

 

in

 

use

 

of

 

power

 

operated

 

doors

 

-

 

Test

 

methods)

 

-

 

EN

 

12453

 

(Safety

 

in

 

use

 

of

 

power

 

operated

 

doors

 

-

 

Requirements)

 

-

 

EN

 

12635

 

(Industrial,

 

commercial

 

and

 

garage

 

doors

 

and

 

gates

 

-

 

Installation

 

and

 

use.)

 

-

 

EN

 

12978

 

(Safety

 

devices

 

for

 

power

 

operated

 

doors

 

and

 

gates

 

-

 

Requirements

 

and

 

test

 

methods)

 

 

Electromagnetic

 

compatibility

 

-

 

EN

 

55014-1

 

(Radio

 

disturbance,

 

household

 

appliances)

 

-

 

EN

 

61000-3-2

 

(Disturbances

 

in

 

supply

 

systems

 

-

 

harmonic

 

currents)

 

-

 

EN

 

61000-3-3

 

(Disturbances

 

in

 

supply

 

systems

 

-

 

voltage

 

fluctuations)

 

-

 

EN

 

61000-6-2

 

(Electromagnetic

 

compatibility

 

(EMC)

 

-

 

Part

 

6-2:

 

Generic

 

standards

 

-

 

Immunity

 

for

 

industrial

 

environments)

 

-

 

EN

 

61000-6-3

 

(Electromagnetic

 

compatibility

 

(EMC)

 

-

 

Part

 

6-3:

 

Generic

 

standards

 

-

 

Emission

 

standard

 

for

 

residential,

 

commercial

 

and

 

light-industrial

 

environments)

 

 

Machinery

 

guidelines

 

-

 

EN

 

60204-1

 

(Safety

 

of

 

machinery,

 

electrical

 

equipment

 

of

 

machines,

 

part

 

1:

 

general

 

requirements)

 

-

 

EN

 

12100-1

 

(Safety

 

of

 

machinery.

 

Basic

 

concepts,

 

general

 

principles

 

for

 

design.

 

Basic

 

terminology,

 

methodology)

 

 

Low

 

voltage

 

-

 

EN

 

60335-1

 

(Household

 

and

 

similar

 

electrical

 

appliances

 

-

 

Safety)

 

-

 

EN

 

60335-2-103

 

(Particular

 

requirements

 

for

 

drives

 

for

 

gates,

 

doors

 

and

 

windows)

 

 

Professional

 

association

 

(D)

 

-

 

BGR

 

232

 

(Directive

 

for

 

Power-driven

 

Windows,

 

Doors

 

and

 

Gates)

 

4.1

 

Safety

 

catch

 

device

 

as

 

a

 

safety

 

feature

 

 

The

 

MDF

 

roll-up

 

door

 

operator

 

is

 

a

 

slip-on

 

drive

 

with

 

an

 

incorporated

 

safety

 

catch

 

device.

 

The

 

safety

 

catch

 

device

 

is

 

entrained

 

load-free

 

and

 

wear-free.

 

 

If

 

the

 

drive

 

unit

 

fails,

 

the

 

safety

 

catch

 

device

 

is

 

automatically

 

triggered.

 

The

 

load

 

moved

 

by

 

the

 

operator

 

is

 

then

 

smoothly

 

brought

 

to

 

a

 

standstill

 

in

 

the

 

position

 

concerned.

 

The

 

power

 

transmission

 

between

 

the

 

motor

 

and

 

the

 

door

 

shaft

 

is

 

inter-

 

rupted

 

after

 

the

 

drive

 

unit

 

fails.

 

The

 

operator

 

is

 

no

 

longer

 

usable

 

after

 

the

 

safety

 

catch

 

device

 

has

 

been

 

triggered

 

and

 

must

 

be

 

replaced.

 

 

The

 

safety

 

catch

 

device

 

is

 

distinguished

 

by

 

the

 

following

 

features:

 

-

 

Protection

 

against

 

worm

 

shaft

 

and

 

worm

 

gear

 

failure

 

-

 

Independent

 

of

 

the

 

rotational

 

speed

 

-

 

Independent

 

of

 

the

 

direction

 

of

 

rotation

 

-

 

Can

 

be

 

mounted

 

in

 

any

 

position

 

-

 

Unsusceptible

 

to

 

vibrations

 

-

 

Maintenance-free

 

-

 

Self-controlling

 

-

 

Excellent

 

damping

 

properties

 

when

 

safety

 

catch

 

device

 

is

 

triggered

 

 
 

4.2

 

Various

 

options

 

 

The

 

following

 

package

 

options

 

are

 

available

 

for

 

the

 

MDF

 

operator:

 

-

 

MDF

 

05-10-15

 

KU

 

-

 

MDF

 

05-14-12

 

KU

 

 

-

 

MDF

 

05-10-15

 

KE

 

-

 

MDF

 

05-14-12

 

KE

 

 

-

 

MDF

 

20-22-12

 

KU

 

-

 

MDF

 

20-15-17

 

KU

 

-

 

MDF

 

20-15-12

 

100%

 

KU

 

-

 

MDF

 

20-10-17

 

100%

 

KU

 

 

-

 

MDF

 

20-22-12

 

KE

 

-

 

MDF

 

20-15-17

 

KE

 

-

 

MDF

 

20-15-12

 

100%

 

KE

 

-

 

MDF

 

20-10-17

 

100%

 

KE

 

 
 

Roll-Up

 

Door

 

Operator

 

/

 

MDF

 

/

 

Rev.

 

0.0

 

 

3

 

Summary of Contents for MDF 05-10-15

Page 1: ...Operating Instructions for Roll Up Door Operators MDF GB Roll Up Door Operator MDF Rev 0 0 1...

Page 2: ...ignedexclusively foropeningandclosingroll up doors rollershuttergrillesand springlessorweight counterbalancedsectional doors Target group Onlyqualified andtrained specialistsarepermittedto install and...

Page 3: ...ge EN 60335 1 Householdandsimilarelectricalappliances Safety EN 60335 2 103 Particularrequirementsfordrivesfor gates doorsandwindows Professionalassociation D BGR 232 Directive forPower drivenWindows...

Page 4: ...onthe shaft The designandsubsurfaceof all components mustbe suitablefortheforcesencountered Warning To avoid damage to theoperatorandthe door the operatormustonly be fitted if theoperatoris undamaged...

Page 5: ...that it is vibration dampened Information The relevantinstructions forthe doormust be observedwhenfitting theoperatorto the B door E D E B Insertthe featherkey A into the shaft B Slidetheoperator C o...

Page 6: ...ctedaccordingto current regulations The nominal currentsandthe typeof connectionmustcorrespondto thoseonthe motortypeplate The drivedetailsmustagreewith the connectedloads Information When operatedwit...

Page 7: ...em mustbe discon nectedfrom the powersupplyduringthe cablingwork The system mustbe safeguard ed against beingunintentionally switchedon againduring the work Remove the coverfrom the operator Attach th...

Page 8: ...uggable The motoris factory wired forconnection to a 3 x 400V mainssupplyin starconnection Place the cap onthe operator Screw the cap ontightly A B C D E Place thecoveroverthe cap Screw the coverontig...

Page 9: ...SED S6 Additionallimit switch CLOSED standardonlyfor operatorswithout integratedcontrolunit S7 Safetylimit switch foremergency manualoperation F2 Thermal overloadprotection formotor 3 x 400Vstar conne...

Page 10: ...CLOSED endposition Set thecontrol cam so that the CLOSED limit switch E is actuated Tightenthe lockingscrew H The CLOSED safetylimit switch D mustbe setin such a way that it switchesimmediatelywhenth...

Page 11: ...he fine adjustment screw G I Use the adjusting tool I to tunethefineadjustmentscrew andthelocking screw Set the CLOSED end position Drivethe doorto the CLOSED endposition Set thecontrol cam so that th...

Page 12: ...encoderplug terminal Information Please referto thecontrol unit operating manualforinstructionsonsettingtheend positions Wiring allocation AVE absolute value encoder plug The numbers onthe plug areals...

Page 13: ...rrunssmoothly Check whethertheoperatorisleakingoil If theoperatormakes unusualnoisesorleaksoil The operatormustbe takenout of serviceimmediately The customerservicemustbe informed Danger To avoidinjur...

Page 14: ...switchedonagainandthe doorcan be operatedelectrically Releasing Gentlypull the chainwith the redhandledownwardsas far as possible The control voltagewill be interrupted andthe doorcan nolongerbe opera...

Page 15: ...laced Onlyapprovedparts may be installed All maintenanceworkmustbe documented Information The drive unit has lifetime lubrication andis maintenance free Check that all mountingshave been securelytight...

Page 16: ...min 1 15 12 12 17 12 17 Motor output kw 0 37 0 75 0 55 Operatingvoltage V 400 3 400 3 400 3 Mains frequency Hz 50 50 50 Control voltage V 24 24 24 Nominal motor current A 2 1 2 8 2 6 1 8 1 7 Motor du...

Page 17: ...12 Motor output kw 1 1 0 75 1 1 1 3 1 1 Operatingvoltage V 400 3 400 3 400 3 400 3 Mainsfrequency Hz 50 50 50 50 Control voltage V 24 24 24 24 Nominal motor current A 5 1 3 3 2 1 1 9 4 5 4 3 3 6 Moto...

Page 18: ...gvoltage V 400 3 400 3 400 3 400 3 Mains frequency Hz 50 50 50 50 Control voltage V 24 24 24 24 Nominal motor current A 4 2 4 0 5 8 5 6 6 1 6 1 Motor dutycycle 60 60 60 60 Cable onsite mm2 5x 1 5 5x 1...

Page 19: ...GB MDF 05 10 15 KU Crank MDF 05 14 12 KU Crank MDF 05 10 15 KE Chain MDF 05 14 12 KE Chain Roll Up Door Operator MDF Rev 0 0 19...

Page 20: ...9 Technical data MDF 20 22 12 KU Crank MDF 20 15 17 KU Crank 20 Roll Up Door Operator MDF Rev 0 0...

Page 21: ...GB MDF 20 22 12 KE Chain MDF 20 15 17 KE Chain Roll Up Door Operator MDF Rev 0 0 21...

Page 22: ...9 Technical data MDF 20 15 12 KU 100 Crank MDF 20 10 17 KU 100 Crank 138 153 425 363 101 190 110 8 220 30 467 13 MDF 20 15 12 KE 100 Chain 333 416 MDF 20 10 17 KE 100 Chain 177 153 101 190 110 220 8 3...

Page 23: ...GB MDF 30 42 12 KU Crank MDF 30 42 12 KE Chain Roll Up Door Operator MDF Rev 0 0 23...

Page 24: ...43 308 287 225 145 3 3 43 9 Technical data MDF 30 29 17 KU Crank 122 200 374 467 103 230 130 260 12 497 40 13 MDF 30 29 17 KE Chain 190 122 200 230 103 130 260 12 40 560 374 13 24 Roll Up Door Operat...

Page 25: ...GB MDF 30 27 12 KU 100 Crank MDF 30 30 12 KU Crank Roll Up Door Operator MDF Rev 0 0 25...

Page 26: ...9 Technical data MDF 30 30 12 KE Chain MDF 30 50 12 KU Crank 26 Roll Up Door Operator MDF Rev 0 0...

Page 27: ...GB MDF 30 50 12 KE Chain MDF 50 65 10 KU Crank Roll Up Door Operator MDF Rev 0 0 27...

Page 28: ...9 Technical data MDF 50 65 10 KE Chain MDF 50 75 10 KU Crank 28 Roll Up Door Operator MDF Rev 0 0...

Page 29: ...GB MDF 50 75 10 KE Chain MDF 6 100 9 KU Crank Roll Up Door Operator MDF Rev 0 0 29...

Page 30: ...9 Technical data MDF 6 100 9 KE Chain MDF 6 100 9 KU 100 Crank 30 Roll Up Door Operator MDF Rev 0 0...

Page 31: ...U directives andstandards EU Construction Products Directive 89 106 EU DIN EN 13241 1 DIN EN 12453 DIN EN 12445 DIN EN 12978 EU Electromagnetic Compatibility Directive 2004 108 EU EN 55014 1 EN 61000...

Page 32: ......

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