Metso Neles ND9100P, Installation Maintenance And Operating Instructions

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2 7 ND91P 70 en
READ THESE INSTRUCTIONS FIRST!
These instructions provide information about the safe handling and operation of the intelligent valve controller.
If you require additional assistance, please contact the manufacturer or manufacturer's representative.
Addresses and phone numbers are printed on the back cover.
SAVE THESE INSTRUCTIONS!
Subject to change without notice.
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Table of Contents
1 ND9000 PRODUCT FAMILY SUMMARY ....... 3
1.1 Key features........................................... 3
2 ND9100P INTELLIGENT VALVE CONTROLLER
WITH PROFIBUS PA COMMUNICATION ...... 4
2.1 General .................................................. 4
2.2 Technical description ............................ 4
2.3 Markings ................................................ 4
2.4 Technical specifications ........................ 5
2.5 Recycling and disposal ......................... 6
2.6 Safety precautions ................................. 6
3 TRANSPORTATION, RECEPTION AND
STORAGE ....................................................... 6
4 MOUNTING...................................................... 6
4.1 General .................................................. 6
4.2 Mounting on EC and EJ actuators ......... 7
4.3 Mounting on Metso actuators with
VDI/VDE mounting face ......................... 7
4.4 Mounting on linear actuator of
nelesCV Globe....................................... 8
4.5 Mounting on linear actuator with IEC 60534
mounting face ........................................ 8
4.6 Piping..................................................... 9
4.7 Electrical connections.......................... 12
5 LOCAL USER INTERFACE (LUI) ................. 13
5.1 Measurement monitoring ..................... 13
5.2 Guided start-up.................................... 13
5.3 Configuration menu ............................. 14
5.4 Mode menu.......................................... 14
5.5 Configuration parameters .................... 15
5.6 Valve travel calibration......................... 17
5.7 Special displays................................... 18
5.8 Write protection.................................... 19
6 MAINTENANCE............................................. 19
6.1 Prestage............................................... 19
6.2 Spool valve assembly .......................... 20
6.3 Communication circuit board .............. 20
7 ERROR MESSAGES..................................... 21
7.1 Failsafe errors ...................................... 21
7.2 Alarms.................................................. 21
7.3 Errors ................................................... 21
7.4 Warnings.............................................. 22
7.5 Notifications ......................................... 22
8 TROUBLE SHOOTING.................................. 23
9 ND9100P/B06 (WITH LIMIT SWITCHES) ..... 24
9.1 Introduction .......................................... 24
9.2 Installing ND9100P/B06 on
a valve controller.................................. 24
9.3 Electrical connections.......................... 25
9.4 Adjustment ........................................... 25
9.5 Removal of the limit switches
ND9100P/B06 ...................................... 25
9.6 Circuit diagrams .................................. 25
9.7 Maintenance ........................................ 25
10 TOOLS ........................................................... 25
11 ORDERING SPARE PARTS ......................... 25
12 DRAWINGS AND PARTS LISTS .................. 26
12.1 Exploded view and parts list,
ND9100P.............................................. 26
12.2 Exploded view and parts list,
ND9100P/B06 ...................................... 27
12.3 Mounting parts for EC05-14/EJ05-14
actuators, rising signal opens valve .... 28
12.4 Mounting parts for B1C/B1J6-20
actuators .............................................. 28
12.5 Mounting parts for B1C/B1J25-50,
B1C502 and B1J322 actuators............ 29
12.6 Mounting parts for Quadra-Powr®
actuators .............................................. 29
12.7 Mounting parts for linear actuators of
nelesCV Globe ..................................... 30
12.8 Mounting parts for linear actuators ...... 31
12.9 Connection diagram ............................ 32
12.10 Control drawing ................................... 33
13 DIMENSIONS ................................................ 35
14 EC DECLARATION OF CONFORMITY ........ 36
15 TYPE CODING .............................................. 37