Metal-Fach SMART EKO-CARBON Series Operation And Maintenance Documentation Download Page 22

 

21 

Question 

Answer 

Explanation 

The blower fan is not working?  The blower fan is not working because it might be unplugged. 

The  boiler  has  overheated  and  STB  protection  has 
intervened. 

Put the blower plug back in.  
After the boiler has cooled down, press the STB button. 

Is it allowed to fill up the 
installation with water while 
the boiler is working? 

Filling  up  the  installation  while  the  boiler  is  working  is 
absolutely forbidden. 

Letting  water  into  the  boiler  runs  the  risk  of  unsealing  the  boiler  and  installation.  If  the  boiler  is  overly 
heated it may unseal and crack. 
In the case of an oversized boiler, the temperature is reached very quickly making the boiler idle and the 
fumes gases burn out causing grime collection. The worst scenario is when the temperature is too low. If 
the boiler is not connected properly, it becomes a thermostat, which means that if you want to  lower the 
temperature in your house, you need to lower the boiler temperature. It is recommended to install mixing 
valves. 

Is it advisable to install a four- 
way valve? 

Yes, it is advisable to install a four-way valve. 

A four- way valve is a very useful device which: 

 

protects  the  boiler  against  low  temperature  corrosion,  mixes  the  infeed  water  with  return  so  as  to 
achieve a stable agent for the central and floor heating 

 

enables smooth temperature control by an actuator, saves fuel, protects the boiler from corrosion and 
prolongs boiler life span. 

What  is  central  tap  water 
priority? 

The central hot tap water priority is a controller feature that 
heats  up  the  hot  tap  water  vessel  and  then  activates  the 
central heating. 

The feature is used in hot tap water consumpiton conditions. 

What  is  hot  tap  water 
decontamination? 

It  is  a  feature  of  the  controller  that  heats  up  the  tap  water 
tank to 70

o

C in order to decontaminate it. 

The  feature  kills  the  Lagionaella  bacteria  in  the  central  tap  water  circuit.  If  the  water  in  the  tank  is  kept 
below 50

o

C, the bacteria settles. The situation is possible to take place when the tank temperature is kept 

below 50

o

C or when the taps are rarely open. 

What is the anti-lock? 

Antilock feature works only with pellet. 

The main purpose of the device is to keep the heat in the furnace. If the boiler shuts off after reaching the 
required temperature then, provided the temperature does not fall, the antilock ativates for 5-10 seconds 
every 20 minutes. The antilock can be set according to the preferences and boiler power. Usually, it is set 
for 5 seconds. 

The  feeder  engine  is  working 
but not stoking. 

The engine is working but not stoking because the pin is off 
or the feeding screw is worn off. 

Replace the pin. 
Replace the feeding screw. 

What  fuel  can  I  use  in  boilers 
with a gutter feeder? 

Pellet can be burned in boilers with a gutter feeder. 

Pellet with granulation Φ 6-8 

The feeder does not work and 
the engine is humming. 

The  feeder  does  not  work  and  the  engine  is  humming 
because  it  is  probably  blocked  and  the  pin  is  off.  Another 
reason might be that the engine capacitor is worn off. 

Open the cleaning hatch door, remove the „foreign body” e.g. a stone. 
Replace the engine capacitor. 

The 

feeder 

engine 

is 

overheating. 

The  feeder  engine  is  overheating  because  the  capacitor  is 
worn off. 

Replace the engine capacitor. 

Why is the pin off? 

The pin is off because the pellet granulation is different than 
recommended,  there  are  too  much  saw  dust  in  pellet.  The 
fuel might be wet or there is sinter in the burner. 

Change pellet. 
Dry off the fuel. 
Clean the burner. 

The fuel is burning on one side 
of the burner only. 

It happens because the burner air chamber is dirty. There is 
no sealing under the retort collar or the ventilator is broken.  

Clean the burner air chamber. 
Put on the sealing cord. 
Clean the ventilator. 

Why is the fuel burning in the 
boilers 

with 

automatic 

feeding. 

It is due to bad feeding times. Blower settings are wrong. 

Adjust fuel feeding and/or the blower (see the setting table). 
Call the helpline. 

Summary of Contents for SMART EKO-CARBON Series

Page 1: ...SMART EKO CARBON OPERATION AND MAINTENANCE DOCUMENTATION ENGLISH TRANSLATION OF THE ORIGINAL MANUAL ISSUE I 2018 04 01...

Page 2: ...rent norms and standards guaranteeing safety and dependable use Using the device in accordance with the provided manual ensures effective and dependable operation The boiler is not meant to be operate...

Page 3: ...28 Warranty claim 30 Start up report 32 Start up report 34 List of tables Tab 4 1 Boiler equipment 4 Tab 7 1 Boiler dimentions mm SMART EKO CARBON 6 Tab 8 1 Technical specifications SMART EKO CARBON...

Page 4: ...on USER The maintenance and operation documentation is a part of the product that comes with the delivered boiler The Operation and Maintenance Documentation contains data concerning the design instal...

Page 5: ...s 1 ATTENTION The user should thoroughly read the instruction manual of the regulator fan and feeder along as well as the burner ATTENTION METAL FACH reserves the right to implement changes to the par...

Page 6: ...CARBON 30 180mm does not have a damper The ash pan for waste material from the furnace is situated under the burner The steel door is lined with insulating panels from the inside The boiler is equipp...

Page 7: ...er dimentions mm SMART EKO CARBON TYPE SMART EKO CARBON 15 SMART EKO CARBON 20 SMART EKO CARBON 25 SMART EKO CARBON 30 A 1270 1270 1310 1310 B 545 545 590 590 C 1300 1350 1350 1450 D 545 615 710 710 E...

Page 8: ...3 3 3 Maximum working temperature C 95 95 95 95 Test pressure bar 4 5 4 5 4 5 4 5 Boiler class 5 5 5 5 Boiler efficiency 90 90 90 90 Single fuel load L 200 200 200 200 Fuel eco pea coal Power supply...

Page 9: ...face the exhaust ventilation should be provided by an exhaust duct of 14 x 14 diameter and made from noncombustible material Its outlet should be installed under the ceiling of the boiler room The exh...

Page 10: ...Boiler installation USER INSTALLER The important element of installation is correct setting and levelling of the SMART EKO CARBON boilers The boilers do not require special base and need to be levele...

Page 11: ...Easily ignited Asphalt plywood celluloid compound polyurethane polystyrene polyethylene plastics PVC 13 Connecting the boiler to the heating system INSTALLER The connecting of the boiler to the centr...

Page 12: ...l pipe RB Safety pipe T1 Temperature P1 Pressure Schematic 13 2 Connecting boilers to the heating system diagram Tab 13 2 Symbols applied in the schematics Designation Key T Temperature sensor Tk Boil...

Page 13: ...6 Heating circle 7 Floor heating 8 Central heating pump CO 9 N 10 N 11 R 12 M 13 P 14 O 15 O 16 P Schematic 13 4 Connecting the boiler to the heating system with Laddomat and buffer 9 Central heating...

Page 14: ...Preventing heightened pressure Safetly fixtures It includes safety valve manometer and deaerator ATTENTION The boiler installed in the closed system must be equipped with all the safety devices liste...

Page 15: ...d deaerates the installation The vessel should be installed in the top most point of the installation and if possible vertically above the boiler boilers The capacity of the vessel should be calculate...

Page 16: ...culation BH upper CT4 buffer temp sensor BL lower CT4 buffer temp sensor WS CT6 P weather temperature sensor FT CT2S flue gas temp sensor TR universal thermostat of mixer open close H outlet for contr...

Page 17: ...ulated circuit temperature sensor mixer 4 CT4 type RM3 mixer 3 room thermostat RM4 mixer 4 room thermostat FS BU feeder fuel level sensor H2 outlet to the back up boiler control or alarm or hot tap wa...

Page 18: ...chimney and the closest tree top line should be at least 6m 18 Boiler start up USER INSTALLER ATTENTION The controller settings can be regulated depending on the variety of the existing central heatin...

Page 19: ...ler do not place any flammable material in the close vicinity of the boiler during ash removal any flammable materials should be kept at a distance of 150 cm from the boiler the ash should be placed i...

Page 20: ...ling Eye hole sealing Door sealing Feeder sealing Door handle 23 Possible faults and malfunctions USER Before calling the helpline read the FAQ section of the manual ATTENTION Please remember that in...

Page 21: ...on the flue Check the sealant on the door Regulate the airflow Regulate the controller or call the helpline Why is there grime in the boiler There are few conditions in which grime collects in the bo...

Page 22: ...tral tap water circuit If the water in the tank is kept below 50o C the bacteria settles The situation is possible to take place when the tank temperature is kept below 50o C or when the taps are rare...

Page 23: ...ature exceeds 90o C The hold time is too short Cool down the boiler What does the fumes sensor damaged alarm mean It means that the fumes temperature has exceeded 320o C The fumes temperature sensor i...

Page 24: ...e guidelines given in the appliance s Operation and Maintenance Documentation 5 Performance of first boiler start up within 6 months from the date of the appliance s installation by the fitter in acco...

Page 25: ...y a specialized company indicated by the Guarantor 6 Performance of the obligations arising from the guarantee will occur within 14 work days counting from the date on which the appliance is made avai...

Page 26: ...25 Confirmation of performance of inspection guarantee repair maintenance service Item no Date of performance Description of performed activities Contractor s signature and seal 1 2 3 4 5 6 7 8 9...

Page 27: ...26 10 11 12 13 14 15 16 17 18 19 20...

Page 28: ...2 Norm PN EN ISO 12100 2012 Safety of machinery Basic concepts principles for design part 1 Basic terminology Methodology 3 Norm PN EN 1708 1 2010 Welding Basic welded joint details in steel Part 1 Pr...

Page 29: ...ms pursuant to the act of 29 August 1997 on personal data protection consolidated text Journal of Laws of 2014 item 1182 The User has the right to access their personal data correct them demand cessat...

Page 30: ...29...

Page 31: ...ty in accordance with the Personal Data Protection Act dated 29 08 1997 Dz Ust No 133 item 883 legible signature of Purchaser The Producer is obligated to take warranty actions within 14 days from rec...

Page 32: ...31...

Page 33: ...is correct Boiler start up Valid Invalid Comments The hydraulic connection to the system is tight Fireman Stra ak system test if installed Checking the connection between the fuel feeder and boiler S...

Page 34: ...g the boiler you should remember TECHNICIAN S NAME ADDRESS COMPANY SEAL OWNER S NAME ADDRESS CONTACT NUMBER Training on boiler regulator and combustion control Blower rpm Boiler maintenance chapter 22...

Page 35: ...screw rotation is correct Boiler start up Valid Invalid Comments The hydraulic connection to the system is tight Fireman Stra ak system test if installed Checking the connection between the fuel feed...

Page 36: ...g the boiler you should remember TECHNICIAN S NAME ADDRESS COMPANY SEAL OWNER S NAME ADDRESS CONTACT NUMBER Training on boiler regulator and combustion control Blower rpm Boiler maintenance chapter 22...

Page 37: ...36...

Page 38: ...METAL FACH JACEK KUCHAREWICZ UL SIKORSKIEGO 66 16 100 SOK KA TEL 48 85 711 94 54 WWW METALFACH COM PL SERVICE INFOLINE CALL US 48 663 453 222 WRITE TO US p czepiel metalfach com pl...

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