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METAL-FACH 

Heating Technology 

 

 

 

Basic elements of boiler construction 

(User | Installer) 

The appearance and construction of the boiler are shown on the technical drawing. Some parts of the boiler are 

marked with numbers on the drawing. 

There are four doors on the front wall of the boiler: 

 

Clearance door (1) for access for cleaning and observation of the boiler convection ducts. 

 

The loading door (2) is needed for filling the boiler with firewood, cleaning and observing the 

combustion chamber. 

 

Grate door (3) and pre-grate door (19) to allow the placement and ignition of the ignition layer, 

rearrangement, cleaning and observation of the combustion chamber and the condition of the cast iron 

grate (18). 

 

Ash door (4) for removing the ash drawer (20) and cleaning the ash pan. The door has a built-in hinged 

flap which regulates the primary air supply for fuel combustion. The flap can be raised or lowered by 

means of a built-in knob. 

 

½" female thread connection 

for insertion of round thermometer (6). 

 

The linkage (5) is used to close and open the smoke extraction damper in the loading chamber during 

fuel loading into the boiler. When opened, the flap allows the excess smoke to be discharged by a 

shorter route to the chimney. The flap must be closed during boiler operation. 

 

On the rear wall of the boiler there are: 

 

Stub pipe (11) with ¾" internal thread for filling and draining the boiler.

 

 

Stub (13) with internal thread 1½" being the return connection of water fro

m the central heating system. 

 

The secondary air intake (10), where the air required for complete combustion of the fuel is sucked in 

through 6 holes. The amount of air can be adjusted with the sliders (17).  

 

Flue with cleanout (8) and (9); in the cover of the cleanout (9) there is an opening for the flue gas 

temperature sensor. 

 

The exhaust fan (7) is attached by means of an adapter to the rear vertical flue wall. The fan generates 

the necessary draught for fuel combustion and is an essential accessory of this boiler. 

 

 On the upper wall of the boiler there are: 

 

The connection (12) with internal thread 1½" is a connection for warm water supply to all heat 

appliances connected to the boiler. 

 

Cover giving access to the sleeves (21) and (22) in which the boiler temperature sensor and STB sensor 

are placed. 

 

Boiler operation controller (25) - for detailed description refer to the controller documentation enclosed 

with the boiler. 

Summary of Contents for SEMAX OPTI

Page 1: ...Technical and operating documentation SEMAX OPTI Original instructions edition 01 2022 English language...

Page 2: ......

Page 3: ...Requirements for the expansion vessel 20 Boiler connection to the electrical installation 21 Connection of boiler to chimney 21 Boiler start up 22 When using the boiler remember 24 Cleaning and maint...

Page 4: ...t observance of the instructions included in the manual attached to the device will ensure optimal and reliable operation of the central heating boiler for many years The product is not intended for u...

Page 5: ...boiler casing on the left or right side with your order Carefully read this manual it contains information you need to use the boiler correctly In case of any problems please contact the service depa...

Page 6: ...e appliance contained in this Operation and Maintenance Manual the Warranty Conditions and the generally applicable legal provisions The boilers are delivered in an assembled condition They are set up...

Page 7: ...gas quality for the atmosphere Proper operation and achieving the full capacity of the boiler depends on the quality of the installation adequate flue draught correct operation and maintenance of the...

Page 8: ...g boiler pcs 1 Controller pcs 1 Exhaust fan pcs 1 Thermometer pcs 1 Boiler levelling feet pcs 1 Tools for cleaning the boiler poker brush scraper pcs 4 Documentation Unit of measurement Quantity Techn...

Page 9: ...during fuel loading into the boiler When opened the flap allows the excess smoke to be discharged by a shorter route to the chimney The flap must be closed during boiler operation On the rear wall of...

Page 10: ...ess to the protection 23 of the ceramic channel The protection should be removed if the duct plates need to be replaced Boiler interior Ceramic channel 16 in which combustion and postcombustion of the...

Page 11: ...hatch 9 Upper cleanout cover 10 Secondary air intake 11 Drain stub 12 Supply spigot 13 Return spigot 14 Chimney adapter 15 Smoke flap 16 Ceramic channel 17 Adjustment of secondary air supply 18 Cast...

Page 12: ...oiler efficiency 90 90 90 Fuel Firewood hornbeam logs with moisture content of Wc 15 20 Circumference of logs cm 30 40 Length of billets cm 26 Electrical connection 1A 230V 50Hz Electrical power consu...

Page 13: ...the central heating system operation of auxiliary pumps manual fan control 2 Thermal sensor Mechanical STB protection is located in the controller and protects the heating system from overheating Fuel...

Page 14: ...on should be carried out with an exhaust duct made of non flammable material minimum cross section 14 x 14 cm with an inlet opening under the boiler room ceiling the exhaust duct should be led above t...

Page 15: ...area half of the windows shall be operable electrical lighting and an electrical outlet not exceeding 24 V shall also be provided in the room there should be a drainage sump in the floor to allow coo...

Page 16: ...enable efficient combustion of the fuel NOTE Excessive carbon dioxide in the room should be prevented NOTE More detailed information on the requirements for the construction of a boiler house can be f...

Page 17: ...2 Use a spirit level to level the boiler with the ground If the boiler is in a horizontal position the installation of feet is not required 3 Screw the four feet into the designated holes 4 Use a spir...

Page 18: ...cation these include 20 cm safety distance from flammable materials 40 cm for flammable materials of flammability grade C3 40 cm if flammability is not known Flammability of building masses and produc...

Page 19: ...according to producer recommendations in accordance with this manual NOTE It is recommended to perform the first start up of the boiler in accordance with the guidelines included in the Operation and...

Page 20: ...hnology 18 Boiler connection diagrams to the heating system in accordance with DIN 91 B 02420 Designation Description RO Vent pipe RW Expansion pipe RS Signal tube RP Overflow pipe RB Safety pipe T1 T...

Page 21: ...hnology 19 Boiler connection diagrams to the heating system in accordance with DIN 91 B 02420 Designation Description RO Vent pipe RW Expansion pipe RS Signal tube RP Overflow pipe RB Safety pipe T1 T...

Page 22: ...w pipe and its associated vent The diameter of the vent pipe and overflow pipe shall be at least mm boiler output kW The most important requirements for safety devices are as follows The expansion ves...

Page 23: ...etc are not included in the controller Connection of boiler to chimney Installer Smoke ducts The purpose of flue pipes is to reliably carry exhaust fumes to the outside and to draw in air for fuel com...

Page 24: ...andard for fire testing of small chimneys An enclosure made of 12 cm thick solid brick built on cement lime mortar with external plaster or pointing is acceptable Joints should be as short as possible...

Page 25: ...or flap 4 as far as possible or open the door Close the secondary air supply at the air intake 10 Light the kindling When the first portion of kindling is taken up add a little more fuel to it If the...

Page 26: ...must not overheat in any way during operation Do not place flammable objects on the boiler or in its immediate vicinity When removing the ashes flammable materials must not be located within 150 cm o...

Page 27: ...dic boiler standstill preferably every 100 hours of boiler operation Thorough cleaning of the boiler should be done once a month Instructions for disposal of the boiler at the end of its service life...

Page 28: ...METAL FACH Heating Technology 26 List of spare parts User Installer Spare parts Article Sensors Boiler temperature sensor HUW sensor Controller Tech regulator Fan Instrumentation Door handle...

Page 29: ...efore you call for service read the frequently asked questions Online notification www metalfachtg com pl zglos problem online Hotline 48 85 711 94 54 17 Instructional videos www youtube com c METALFA...

Page 30: ...METAL FACH Heating Technology 28...

Page 31: ...the manufacturer also referred to as the Guarantor Jacek Kucharewicz running the business activity under the name Metal Fach Jacek Kucharewicz 16 100 Sok ka 66 Sikorskiego Street Tax Identification Nu...

Page 32: ...t up report to the Guarantor The first start up of the boiler is a chargeable service and its cost is covered by the User 6 Carrying out annual inspections of the device in accordance with the guideli...

Page 33: ...device under warranty immediately preferably within 7 days from the date the defect was noticed The report can be made directly to the Seller or to the Guarantor www metalfachtg pl zglos problem onlin...

Page 34: ...CH Heating Technology 32 Confirmation of inspection warranty repair maintenance service L p Date of implementation Description of the activities carried out Signature and stamp of the contractor 1 2 3...

Page 35: ...METAL FACH Heating Technology 33 L p Date of implementation Description of the activities carried out Signature and stamp of the contractor 8 9 10 11 12 13 14...

Page 36: ...METAL FACH Heating Technology 34...

Page 37: ...nominal power up to 500 kW 2 PN EN ISO 12100 2012 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology 3 PN EN 1708 1 2010 Welding Basic solutions for...

Page 38: ...METAL FACH Heating Technology 36...

Page 39: ...contained in the warranty conditions in accordance with the Act of 29 August 1997 on personal data protection consolidated text Journal of Laws 2014 item 1182 The user has the right to access the con...

Page 40: ...METAL FACH Heating Technology 38...

Page 41: ...justified calling of the service team or failure to meet points 1 or 2 each started hour of the service technician work 70 PLN net travel 1 PLN net km round trip 4 The legible signature of the applica...

Page 42: ...Journal of Laws 2014 item 1182 The user has the right to access the content of his personal data to correct them to request the cessation of data processing and to object to the processing of data in...

Page 43: ...ions in the DTR in chapter Connecting the boiler to the heating system are observed The conditions in the DTR chapter Requirements for the expansion vessel are complied with There is no other source o...

Page 44: ...ature Signature Personal data provided in this form shall be processed by Jacek Kucharewicz conducting business activity under the name Metal Fach Jacek Kucharewicz 16 100 Sok ka ul Sikorskiego 66 NIP...

Page 45: ...in the DTR in chapter Connecting the boiler to the heating system are observed The conditions in the DTR chapter Requirements for the expansion vessel are complied with There is no other source of he...

Page 46: ...Signature Signature Personal data provided in this form shall be processed by Jacek Kucharewicz conducting business activity under the name Metal Fach Jacek Kucharewicz 16 100 Sok ka ul Sikorskiego 6...

Page 47: ......

Page 48: ...ACHTechnikaGrzewcza On line form https b2b metalfachtg com pl commission createFromShortcut shortcut_id 2 Producer METAL FACH Jacek Kucharewicz st Sikorskiego 66 16 100 Sok ka NIP 545 100 10 62 REGON...

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