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Metal-Fach SEG BIO Technical-Operating Documentation Download Page 24

METAL-FACH

 Heating Technology 

 

 

22 

 

Connecting the boiler to the heating system 

 

 

 

 

1.

 

Outside the building 

2.

 

Expansion vessel 

3.

 

Room regulator 

4.

 

Mixer 

5.

 

Heater 

6.

 

Heating circuit 

7.

 

Underfloor heating 

8.

 

Central heating pump (C.O.) 

9.

 

Domestic hot water pump (DHW) 

10.

 

Circulation pump 

11.

 

Additional pump P3 

12.

 

Buffer tank 

13.

 

Laddomat 

14.

 

Heating circuit pumps 1,2,3,4 

15.

 

Thermostatic mixing valve 

 

Designation 

Description 

T 

Temperature sensor 

Tk 

Boiler temperature sensor 

Tz 

Outdoor temperature sensor 

Tcw 

Domestic hot water temperature sensor 

Tco 

Central heating temperature sensor 

Tpw 

Boiler return temperature sensor 

Tpod 

Feeder temperature sensor 

 

 

Summary of Contents for SEG BIO

Page 1: ......

Page 2: ......

Page 3: ...nnection to a closed heating system 24 Requirements for the expansion vessel 27 Boiler connection to the electrical installation 28 Connecting the boiler to the chimney 31 Commissioning the boiler 32 Suggested boiler output settings 39 When using the boiler remember 40 Cleaning and maintenance of the boiler 41 Instructions for disposal of the boiler at the end of its service life 41 Spare parts li...

Page 4: ... used in the manual NOTE Very important information always read it if it is present TIP It is worth familiarising yourself with this information it makes handling easier Definitions of terms used in the manual User Installer Central heating boiler a device for burning various types of solid fuels to heat the heat carrier usually water circulating in the central heating cycle Burner is a technical ...

Page 5: ...oiler casing on the left or right side with your order carefully read this manual it contains information which you need to use the boiler correctly In case of any problems please contact the service department or METAL FACH Jacek Kucharewicz authorized service These persons have appropriate training and access to original parts which enable the proper performance of service and installation of bo...

Page 6: ...ions concerning the appliance contained in this Technical and Operating Documentation in the Warranty Conditions and in the generally applicable legal provisions The boilers are delivered in an assembled condition They are set up and fixed permanently to a pallet Additional protection in the form of foil packaging is used When transporting the boiler it is necessary to secure it against shifting o...

Page 7: ... BIO reaches efficiency of 90 Correct operation and achieving the full capacity of the boiler depend on the quality of the installation appropriate chimney draught correct operation and maintenance of the boiler ATTENTION The boilers are intended for operation in open and closed water systems with gravity or forced circulation with safeguards in accordance with the requirements of the current stan...

Page 8: ...n pieces 1 Fuel feeding system with burner set 1 Fuel tank pieces 1 Tools for cleaning the boiler poker brush pieces 1 STRAŻAK extinguishing system pieces 1 Feet for boiler levelling in SEG BIO 15 40 kW boilers pieces 4 Additional equipment Unit of measurement Quantity LAMBDA SONDA module pieces 1 Documentation Unit of measurement Quantity Boiler technical and operating documentation pieces 1 Oper...

Page 9: ...ments of boiler construction User Installer The water body is made as a welded structure from approved steel sheets 5 mm thick P265GH for elements in contact with exhaust gases and 4 mm thick S235JR N for other elements Boiler SEG BIO 15 40kW ...

Page 10: ...METAL FACH Heating Technology 8 Boiler SEG BIO 50 75kW longitudinal section Kocioł SEG BIO 50 kW Boiier SEG BIO 75 kW ...

Page 11: ...5 Flue 16 Upper cleanout cover 17 Ashtray hatch 18 Cooling coil optional 19 STB sensor sleeve 20 Boiler temperature sensor sleeve 21 Bushing for flue gas temperature sensor 22 Lambda probe bush 23 Valve stub VST 212 24 Fan 25 Bushing for Feeder temp sensor 26 Ash drawer 27 Deflector 28 Valve I 29 Valve train II 30 Boiler regulator 31 Lambda probe 32 Flue gas temperature sensor 33 Lambda probe modu...

Page 12: ...0 Fuel tank capacity L 190 290 350 Fuel Wood pellets of class C in accordance with pt 5 3 Table 7 of PN EN 303 5 2012 standard diameter 6 1 mm 8 1mm length 3 15 L 40 moisture content 12 ash content 0 5 calorific value 17 MJ kg Electrical connection 5A 230V 50Hz Electric power consumption W 300 300 300 Electric power consumption momentary at start up W 1000 1000 1000 Setting range of temperature re...

Page 13: ... Fuel tank capacity L 350 400 520 Fuel Wood pellets of class C in accordance with pt 5 3 Table 7 of PN EN 303 5 2012 standard diameter 6 1 mm 8 1mm length 3 15 L 40 moisture content 12 ash content 0 5 calorific value 17 MJ kg Electrical connection 5A 230V 50Hz Electric power consumption W 300 400 400 Electric power consumption momentary at start up W 1000 1000 1000 Setting range of temperature reg...

Page 14: ...METAL FACH Heating Technology 12 Boiler dimensions User Installer ATTENTION Boiler feet are available from SEG BIO 15 to SEG BIO 40 Their height is 30 mm ...

Page 15: ...175 E 910 1105 1160 1160 1110 1115 F 350 360 410 410 535 545 G 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 H 3 4 3 4 3 4 3 4 3 4 3 4 I 180 180 180 180 220 220 J 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 K 213 247 245 245 337 350 L 213 207 205 205 190 175 M 680 680 680 680 680 680 N 707 720 776 766 850 1075 O 125 125 125 125 175 220 P 870 905 955 955 1218 1413 R S T Dimension does not include the height of the b...

Page 16: ...uel eliminating to a large extent creation of impurities and soot in the boiler high stabilisation of boiler operation temperature eliminates water vapour condensation in the boiler combustion chamber temperature is high and stable thus reducing carbon monoxide emissions 4 Lambda probe The lambda probe continuously adjusts the amount of supplied air in order to ensure the best possible operation o...

Page 17: ...e of non flammable materials protruding 0 05 m above the floor level and edged with steel angles there should be artificial lighting in the room and natural lighting is recommended the distance from the back of the boiler to the wall should not be less than 70 cm from the side of the boiler to the wall not less than 100 cm and from the front of the boiler to the opposite wall not less than 200 cm ...

Page 18: ...tilation requirements are the same as for boiler rooms of smaller capacity additionally in boiler rooms whose capacity exceeds 400 kW in addition to supply and exhaust ventilation there should be mechanical ventilation periodically activated when filling in fuel and slagging the boilers ensuring a minimum of 10 full air changes per hour natural lighting should be provided in the boiler room illumi...

Page 19: ...rbon dioxide formation in the room ATTENTION More detailed information on the requirements for the construction of a boiler house can be found in the Regulation of the Minister of Infrastructure of 12 March 2009 NOTE The above mentioned provisions are guidelines which should be reviewed as the regulation is subject to revision ...

Page 20: ...to level the boiler with the ground If the boiler is in a horizontal position the installation of the feet is not required 3 If the boiler is in a horizontal position the installation of the feet is not necessary 4 Use a spirit level to align the boiler Installation of the boiler levelling feet 1 Adjustment foot pcs 4 2 Nut M10 pcs 8 3 Washer Ø10 pcs 8 ATTENTION An improperly leveled boiler can be...

Page 21: ...insulation C1 Sparingly combustible Beech wood oak wood plywood C2 Moderately flammable Pine larch and spruce wood cork sawn timber boards rubber floor coverings C3 Easily burning Asphalt plywood celluloid polyurethane polystyrene polyethylene plastic PVC Boiler connection to the heating system Installer Boiler connection to the central heating system should be performed by a firm authorized by th...

Page 22: ...nology 20 Boiler connection diagrams to the heating system in accordance with DIN 91 B 02420 Designation Description RO Vent pipe RW Expansion pipe RS Signalling pipe RP Overflow pipe RB Safety pipe T1 Temperature P1 Pressure ...

Page 23: ...nology 21 Boiler connection diagrams to the heating system in accordance with DIN 91 B 02420 Designation Description RO Vent pipe RW Expansion pipe RS Signalling pipe RP Overflow pipe RB Safety pipe T1 Temperature P1 Pressure ...

Page 24: ...C O 9 Domestic hot water pump DHW 10 Circulation pump 11 Additional pump P3 12 Buffer tank 13 Laddomat 14 Heating circuit pumps 1 2 3 4 15 Thermostatic mixing valve Designation Description T Temperature sensor Tk Boiler temperature sensor Tz Outdoor temperature sensor Tcw Domestic hot water temperature sensor Tco Central heating temperature sensor Tpw Boiler return temperature sensor Tpod Feeder t...

Page 25: ...ting pump C O 9 Domestic hot water pump DHW 10 Circulation pump 11 Additional pump P3 12 Buffer tank 13 Laddomat 14 Heating circuit pumps 1 2 3 4 15 Thermostatic mixing valve Designation Description T Temperature sensor Tk Boiler temperature sensor Tz Outdoor temperature sensor Tcw Domestic hot water temperature sensor Tco Central heating temperature sensor Tpw Boiler return temperature sensor Tpo...

Page 26: ...n buildings and PN EN 303 5 2012 Solid fuel heating boilers with manual and automatic fuel loading Part of Description STB Safety temperature limiter with manual return to home position Cooling coil Cools the installation when the temperature exceeds 97 o C VST 112 valve Protects against backfire into the solid fuel feeder by flooding the fuel in the event of excessive temperature rise Pressure ex...

Page 27: ...ated cooling coil and thermal protection In solutions with a safety coil built into the boiler for example thermal protection is used Solid fuel boilers with automatic fuel feed do not pose a significant risk of uncontrolled temperature rise in the central heating system as the amount of fuel fed to the burner is small Moreover in the event of a temperature rise safety devices and actions are auto...

Page 28: ... of boilers of the SEG BIO series the danger of fire entering the fuel tank is small and is counteracted by a tight construction of the fuel feeder protected by a limit switch ATTENTION The gas pressure in the expansion vessel should be checked and adjusted before using the boiler The expansion vessel should be checked once a year ATTENTION Install the safety valve at or near the heat source e g o...

Page 29: ... associated venting The diameter of the vent pipe and overflow pipe shall be at least mm boiler performance kW The most important requirements for safety devices are as follows the expansion vessel should have a volume of approximately 3 5 of the volume of water contained in the heating system including the boiler each boiler should absolutely have a safety pipe and an overflow pipe the system sho...

Page 30: ...ion of the installation and the heating test must be recorded in the Warranty Card The completed Guarantee Card should be sent to the address of the manufacturer by the user in order to register the user in the company s system ATTENTION The first start up of the boiler must be carried out only by a service technician trained by the manufacturer with a valid certificate of METAL FACH Authorised Se...

Page 31: ...xer circuit type CT4 BH upper temperature sensor of buffer type CT4 BL bottom temperature sensor of buffer type CT4 OS optical flame brightness sensor WS weather temperature sensor type CT6 P FT flue gas temperature sensor type CT2S RT universal mixer thermostat No Nc ED ecoDRIVE module module controlling the grate servo DS input for fuel tank opening sensor or door L N PE mains supply 230V GR gro...

Page 32: ...CT4 RM3 room thermostat for mixer 3 RM4 room thermostat for mixer 4 FS fuel level sensor for BU feeder operation H2 voltage input to control the reserve boiler or to signal alarms or for the domestic hot water circulation pump RELAY relay L N PE mains supply 230V PM 3 4 3 4 mixer pump SM 3 4 3 4 mixer servo BU fuel feeder from the bunker to the tank in boiler CPU control system A ecoMAX 860P2 T re...

Page 33: ...ys are calculated according to the binding norm Low outlet flue gas temperature at nominal boiler output can cause emission of damp flue gases soot deposition insufficient chimney draught This can lead to dampness and corrosion of brick chimneys It is recommended to use a chimney insert in new buildings a ceramic flue system resistant to condensation thermally insulated and with a condenser is rec...

Page 34: ...chamber the bottom one with a built in hearth First start up of the boiler checking the connections Before the first start up of the boiler check all the screw connections and tighten them if there is any looseness If the boiler was disassembled to bring it to the boiler room remember to properly seal the boiler frame burner interface high temperature silicone The next step is to connect all elect...

Page 35: ...power switch under the switch there is an 8 2A fuse Turning the boiler on In order to turn the boiler on press the red button in the I position as it is shown on the picture above If the above actions have been performed correctly the display will start as shown on the adjacent picture The main menu is visible on the picture beside The controller has a touch screen and can be operated with a finge...

Page 36: ... the instructions we will see the menu as in the diagrams opposite Boiler start up A boiler needs a dose of fuel in order to work When dealing with a new boiler the first thing we do is to pour the appropriate type of fuel into the hopper The feeder in boilers is of the worm type the worm is responsible for transporting the fuel to the burner For a smooth start up it is first necessary to feed a s...

Page 37: ...ACH Heating Technology 35 Trough burner The picture beside shows an empty feeder no starting dose of fuel When the feeder is switched to ON in the Manual operation menu the fuel starts to appear on the burner ...

Page 38: ...boiler on To activate the boiler controller return to the main menu The next step is to press the red button to start the controller If everything has been done correctly in the upper left corner instead of the word OFF you will see the word FIRING ...

Page 39: ... the message Failed firing up will appear The operation of the igniter is illustrated by the flame shown in the photo Boiler is considered to be heated up when the flue gas temperature exceeds the boiler temperature by 10 degrees In the picture on the right we can see that the flue gas temperature is not higher than the boiler temperature by 10 degrees therefore the boiler operates in the FIRING U...

Page 40: ...t up of the boiler after replacement of the overload clutch fuse remove carbon from the burner turn the worm clockwise and counterclockwise then check if there is no foreign matter inside e g a stone or a rod if there is pull it out and replace the pin pour fuel into the tank set the OFF mode on the control panel feed fuel to the burner with the manual fuel feed function TEST mode feed fuel until ...

Page 41: ...ding in cycle ON 22 25 29 31 43 53 58 28 42 56 53 70 Pre feed 25 25 25 25 25 25 25 15 15 15 15 15 Ignition 0 0 0 0 0 0 0 0 0 0 0 0 Blower igniter 3 3 3 3 3 3 3 3 3 4 4 4 Fire test 3 3 3 3 3 3 3 2 3 3 2 2 Starting power 60 60 60 60 60 60 60 60 60 60 60 60 Afterburning 2 2 2 2 2 2 2 2 2 2 2 2 Boiler capacity kW 14 16 19 20 28 34 38 50 75 100 150 200 Blower 100 12 12 12 12 12 15 15 15 20 25 70 5 Blow...

Page 42: ...l it down Do not overheat the boiler in any way during its operation Do not put flammable objects on the boiler or in its close vicinity When removing the ashes flammable materials must not be located in the distance less than 150 cm from the boiler Put the ashes into heat resistant vessels with a lid When the boiler operates at a temperature lower than 60 C the steel exchanger can dampen and corr...

Page 43: ...al boiler standstill preferably every 100 hours of boiler operation Thorough cleaning of the boiler should be done once a month Instructions for disposal of the boiler at the end of its service life User Before scrapping the boiler all electronic components must be disconnected from the boiler They must be disposed of in accordance with the European Directive 2002 96 EC concerning the disposal of ...

Page 44: ...OLD PLATINUM STB thermal protection Igniter Igniter 700W Probe Lambda probe kit Lambda probe sleeve Fans Fan RMS 108 Fan RMS 120 Feeder Gearmotor with a 1 rpm motor Feeder motor 0 09kW Feeder screw 800mm Burner safety pin M5x60 class 5 8 Tooling Capillary tube for exhaust sensor Electrical harness Socket for fan feeder igniter Rubber grommet Power switch Socket for fuse Fuse Interface relay Gasket...

Page 45: ...lling for service please read the following frequently asked questions Online application www metalfachtg com pl zglos problem online Hotline 48 85 711 94 54 ext 17 Instructional videos www youtube com c METALFACHTechnikaGrzewcza FAQ www metalfachtg com pl kontakt z serwisem faq ...

Page 46: ...METAL FACH Heating Technology 44 ...

Page 47: ...s the Guarantor Jacek Kucharewicz operating under the business name Metal Fach Jacek Kucharewicz 16 100 Sokółka 66 Sikorskiego Street Tax Identification Number NIP 545 100 10 62 Business Identification Number REGON 050073833 phone 48 85 711 94 56 3 Under the guarantee the user has the right to repair the device free of charge if the defects of the device become apparent during the guarantee period...

Page 48: ...ions of the appliance in accordance with the guidelines included in the technical and operating documentation should be carried out by specialised companies with appropriate authorisation a sample list of specialised companies is available from the Manufacturer under 48 85 711 94 56 and their performance should be recorded in the guarantee card Inspection of the device is a chargeable service 7 Ma...

Page 49: ... the Guarantor www metalfachtg pl zglos problem online or infoline 48 85 711 94 56 3 The user is advised to refrain from using the faulty device 4 The user is obliged to ensure free access to the device in particular to remove the housing of the device access to the valves 5 Repairs under the guarantee will be performed by the Guarantor or a specialist company indicated by the Guarantor 6 The obli...

Page 50: ...METAL FACH Heating Technology 48 Confirmation of inspection warranty repair maintenance service L p Date of execution Description of work carried out Signature and stamp of the contractor 1 2 3 4 5 6 7 ...

Page 51: ...METAL FACH Heating Technology 49 L p Date of execution Description of work carried out Signature and stamp of the contractor 8 9 10 11 12 13 14 ...

Page 52: ...METAL FACH Heating Technology 50 ...

Page 53: ...nal power up to 500 kW 2 PN EN ISO 12100 2012 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology 3 PN EN 1708 1 2010 Welding Basic solutions for welded steel joints Part 1 Pressure parts 4 PN EN ISO 9606 1 2014 02 Welding Examination of welders Steels 5 PN EN 60335 1 2012 Household and similar electrical appliances Safety Part 1 General requiremen...

Page 54: ...METAL FACH Heating Technology 52 ...

Page 55: ...ained in the warranty conditions in accordance with the Act of 29 August 1997 on personal data protection consolidated text Journal of Laws 2014 item 1182 The user has the right to access the content of his personal data to correct them to request the cessation of data processing and to object to the processing of data in cases indicated by law Any correspondence relating to the processing of pers...

Page 56: ...METAL FACH Heating Technology 54 ...

Page 57: ... unjustified calling of the service team or failure to meet points 1 or 2 each commenced hour of the service technician s work 70 PLN net travel 1 PLN net km in both directions 4 The legible signature of the applicant confirms the acquaintance with the basic conditions of the complaint procedure Legible signature of the complainant Signature of the person receiving the complaint I declare that I a...

Page 58: ... Journal of Laws 2014 item 1182 The user has the right to access the content of his personal data to correct them to request the cessation of data processing and to object to the processing of data in cases indicated by law Any correspondence relating to the processing of personal data shall be directed to the address Metal Fach Jacek Kucharewicz 16 100 Sokółka 66 Sikorskiego St Providing personal...

Page 59: ...n DTR in chapter Connecting boiler to heating system are fulfilled The conditions included in DTR in chapter Requirements concerning the expansion vessel are observed There is no other heating source If there is does it affect the boiler operation and how Protection of the system against freezing Connection of elements with electrical installation Fulfils Does not meet Comment The conditions inclu...

Page 60: ...data provided in this form shall be processed by Jacek Kucharewicz conducting business activity under the name Metal Fach Jacek Kucharewicz 16 100 Sokółka ul Sikorskiego 66 NIP 545 100 10 62 telephone 48 85 711 94 56 for the purpose of implementing the provisions contained in the warranty conditions in accordance with the Act of 29 August 1997 on personal data protection consolidated text Journal ...

Page 61: ...TR in chapter Connecting boiler to heating system are fulfilled The conditions included in DTR in chapter Requirements concerning the expansion vessel are observed There is no other heating source If there is does it affect the boiler operation and how Protection of the system against freezing Connection of elements with electrical installation Fulfils Does not meet Comment The conditions included...

Page 62: ...data provided in this form shall be processed by Jacek Kucharewicz conducting business activity under the name Metal Fach Jacek Kucharewicz 16 100 Sokółka ul Sikorskiego 66 NIP 545 100 10 62 telephone 48 85 711 94 56 for the purpose of implementing the provisions contained in the warranty conditions in accordance with the Act of 29 August 1997 on personal data protection consolidated text Journal ...

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