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Metacon-Next RGT EW 60-90, User Manual

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Metacon-Next RGT EW 60-90 User Manual Download Page 21

Metacon-Next 

 

OHD-C EI(1) 60 / EI(2) 90 / EW 90 

18-05-2021 

User manual 

 

art nr: 89022   

     Rev: 2

 

21 

 

Step 6 - Fixing wire ropes   

Attach  the  cables to  the  cable  drums.  Make  sure  that  the  cables  are  wound 
around the drums with at least 2 complete revolutions when the cables are fully 
suspended. There must be between 1 and 3 mm of space between the cables 
and the tracks. The lowered cables must have the same length on both sides.  
Please  note:  The  cable  must  be  fastened  to  the  cable  drum  with  at  least  2 
clamps.

 

 

 

 

Summary of Contents for RGT EW 60-90

Page 1: ...acon Next Zuidbaan 450 2841 MD Moordrecht The Netherlands Tel 31 0 182 510 777 www metacon next com info metacon next com Metacon Next Randweg 19 8304 AS Emmeloord The Netherlands Tel 31 0 527 610 824 www metacon next com info metacon next com ...

Page 2: ... improper use 7 5 Technical specifications 7 6 Product 8 7 Installation preparations 8 7 1 Essential tools for installation 8 8 Installation instructions 9 9 First use 31 10 Maintenance malfunctions and repairs 31 10 1 Regular maintenance 31 10 2 Cleaning 31 10 3 Malfunctions and repairs 31 11 Storage and transport 32 12 Environment and disposal 32 Annex A OHD C EI 1 60 EI 2 90 EW 90 Technical inf...

Page 3: ...te with the serial number is attached in the following location On the drive side on the guide about 1600 mm from the bottom This sticker must not be removed or covered Metacon cannot be held liable for any unsafe situations accidents damage and injuries for example resulting from Ignoring warnings or instructions displayed on the fire door and or in the user manual Insufficient and or incorrect m...

Page 4: ...or adjacent premises The fire shutter door can be controlled by a fire alarm system but can also be controlled by a stand alone alarm system The CE marking issued is only valid for the performance mentioned in the Declaration Of Performance DoP In accordance with the NEN EN 12635 standard this document will cover the installation instructions and instructions for first use following the user instr...

Page 5: ... a deadman s control system the control switch must be positioned in such a way that the operator has a clear view of the opening closing of the door Before operating check that there is no visible damage to the door If any damage is found the supplier must be asked to repair the damage A door that is damaged must not be operated During operation check that there are no persons within 2 m of the d...

Page 6: ...hock When inspecting the movement system a crushing hazard may occur when the door is in motion 4 Instructions for use 4 1 Normal use not during fire alarms emergencies Before and during operation of the door the following steps must be observed Before being allowed to operate the door you must have read the safety instructions in Section 3 Check that there is nothing or nobody around against or u...

Page 7: ...olled by an automated detection alarm system and mains power failure it will close automatically This is done by means of an electric drive with a gravitational failsafe system A gravitational failsafe system means that the door can still close by gravity if the electrical equipment fails cuts out This movement is controlled by a speed limiter When being controlled the door will not take into acco...

Page 8: ...Pay attention to the following points Check the clear width and height and the available side and top space the dimensions according to the order are leading Check the mounting surface for obstacles Check that the surface is flat before mounting Check that the walls floor and lintel are perpendicular and straight Check that the correct electrical connections are in place Assess whether the surface...

Page 9: ...he installation of the door can start Important Fasteners are supplied as an option Only use fasteners that are suitable for the intended strength and smoke fire resistance and are suitable for the surface in question Step 1 Mounting tracks Mount the tracks widthwise according to Metacon Installation Drawing Check the width size Check that the tracks are mounted parallel and level ...

Page 10: ...18 05 2021 User manual art nr 89022 Rev 2 10 Step 2a Mounting tracks horizontal fitting Mount the door suspension system Make sure that the guide pieces are placed perpendicular and parallel Mount the spacer at the rear of the horizontal track ...

Page 11: ...0 EW 90 18 05 2021 User manual art nr 89022 Rev 2 11 Step 2b alternative to 2a Mounting tracks vertical fittings In case of a vertical lifting door mount the upper part of the track Check that the tracks are mounted parallel and level ...

Page 12: ... 18 05 2021 User manual art nr 89022 Rev 2 12 Step 3 Mounting wall hook Mount the wall hook at the correct height according to Metacon Installation Drawing Make sure that the space between the wall hook and the left and right guides is equal ...

Page 13: ...EW 90 18 05 2021 User manual art nr 89022 Rev 2 13 Step 3b Mounting vertical mazes Mount the vertical mazes widthwise according to the Metacon Installation Drawing Check the width size Check that the vertical mazes are parallel and level ...

Page 14: ...e the drilling jigs according to Metacon Installation Drawing Check that it is level mark the hole pattern and remove the drilling jigs To ensure it is securely fastened use at least 3 mounting holes per console 2 above and 1 below the horizontal beam Then drill the holes taking into account the required distance and depth of the fasteners ...

Page 15: ...r 89022 Rev 2 15 Place the drilling jig for the motor slide as shown below mark the hole pattern and remove the drilling jig To ensure it is securely fastened use all mounting holes Then drill the holes taking into account the required distance and depth of the fasteners ...

Page 16: ...unting Mount the consoles according to the Metacon Installation Drawing Make sure the consoles are level parallel and perpendicular to the wall Step 4c Mounting consoles ceiling mounting Mount the consoles according to the Metacon Installation Drawing Make sure the consoles are level parallel and perpendicular to the wall ...

Page 17: ...t the safety brake is not blocked If it is blocked it must be unblocked See safety brake on data sheet for further instructions Place the bearing over the axle journal on the other side Tighten 1 locking screw of the bearing by hand to prevent it from sliding off Note The figure below refers to a situation where the drive is located on the left Step 5b Mount the sprocket On the motor side insert t...

Page 18: ...ser manual art nr 89022 Rev 2 18 Step 5c Drive shaft assembly Check that the shaft is mounted parallel to the wall Make sure that the space between the cable drums and left and right tracks is equal Tighten the bolts and the locking screws of the bearings ...

Page 19: ... as well as the safety brake Please note any other components may only be connected at step 11 of this manual Check that the direction of rotation corresponds to the buttons in the control box at the connection to which the door is to be adjusted Place the sprocket on the axle journal with the hub pointing towards the engine The motor can now be mounted on the motor slide with the fasteners as pro...

Page 20: ... length and loosen the chain Shorten the chain to the required length and lay it around the sprockets using the supplied fasteners When tensioning the chain make sure that it is not too tight If the chain tension is insufficient the safety brake may be activated by the excess of space on the chain After tensioning the chain check that the sprockets are still correctly aligned ...

Page 21: ...rums Make sure that the cables are wound around the drums with at least 2 complete revolutions when the cables are fully suspended There must be between 1 and 3 mm of space between the cables and the tracks The lowered cables must have the same length on both sides Please note The cable must be fastened to the cable drum with at least 2 clamps ...

Page 22: ...as shown in the illustration below using the fasteners provided Place the bottom panel between the tracks Make sure that the distance between the tracks is equal on both sides Mount the cable break protection including roller as shown in the illustration below using the supplied fasteners Check that all prepared mounting holes have been used ...

Page 23: ...on Next OHD C EI 1 60 EI 2 90 EW 90 18 05 2021 User manual art nr 89022 Rev 2 23 Step 7b Mounting rollers Mount the rollers on the side hinges Use the bushings to prevent the panel from moving more than 3 mm ...

Page 24: ...e illustration below using the fasteners provided Place the intermediate panel in front of the daylight opening Use the supplied lifting bracket together with the wire ropes to stack the panels without the use of external lifting equipment Then place the intermediate panel on the underlying panel making sure that the distances to the left and right are equal ...

Page 25: ...021 User manual art nr 89022 Rev 2 25 Step 8b Assembly of side hinges and rollers Mount the rollers on the side hinges Fasten the side hinges of the underlying panel with the screws provided Repeat this step until all intermediate panels are in place ...

Page 26: ...top panel Mount the top roller brackets as shown in the illustration below using the fasteners supplied Mount the rollers of the top panel on the top roller brackets Use the bushings provided to prevent the panel from moving more than 3 mm Fasten the hinges of the last intermediate panel to the top panel ...

Page 27: ...W 90 18 05 2021 User manual art nr 89022 Rev 2 27 Step 9 Mounting the centre hinges Fasten all centre hinges using the fasteners provided PLEASE NOTE Do not drill but place directly in the middle of the hole with a maximum torque of 4 Nm ...

Page 28: ...C EI 1 60 EI 2 90 EW 90 18 05 2021 User manual art nr 89022 Rev 2 28 Step 10 Mounting wire rope Attach the cables to the cable break protection according to the figure below MAKE SURE that the locking device is removed ...

Page 29: ...Metacon Next OHD C EI 1 60 EI 2 90 EW 90 18 05 2021 User manual art nr 89022 Rev 2 29 Step 11 Connecting slack cable safety switches Guide through cable duct lower panel to LAD 2 ...

Page 30: ...nd position below the door leaf must not hang on the wall hook When closing during an emergency the overhead door must extend to the overclose limit switch for additional information see the manual of the supplier of the control box Mount the control box at the height shown in the drawing disconnect the cabling and secure it to prevent cabling getting between the moving parts After testing and adj...

Page 31: ...tioning of the installation In order to make a claim under the manufacturer s warranty maintenance must be carried out at least once a year during normal use Maintenance must be carried out by a competent installer Metacon recommends concluding a maintenance contract with the supplier Insufficient maintenance can lead to an unsafe situation See NEN EN 12635 The following steps should be checked du...

Page 32: ...ng after receipt The product can be transported relatively easily as Metacon only delivers semi finished products If the parcel weighs more than 20 kg it must be moved with suitable lifting equipment The goods must also be unloaded with suitable equipment Unless stated otherwise the packages can be unloaded with a forklift truck 12 Environment and disposal The locally applicable environmental regu...

Page 33: ...me Metacon Next Address Zuidbaan 450 2841 MD Moordrecht The Netherlands Telephone number 31 182 510 777 E mail info metacon next com Website www metacon next com Installer details Name Address Telephone number E mail Website Drive details Manufacturer Product number Serial number Safety details Manufacturer Product number Serial number Software version This door must be used in accordance with the...

Page 34: ... the clear height Bottom position slats stacked up curtain must not hang from the flame hook profile Overclose adjustment check that the shutter closes properly and that the flame hook profile connects to the wall hook profile 10 Check the correct functioning of the safety components 11 Check if the shutter closes in the event of a fire alarm 12 Check if the electrical wiring is secure and check f...

Page 35: ... EI 2 90 EW 90 18 05 2021 User manual art nr 89022 Rev 2 35 Annex C OHD C EI 1 60 EI 2 90 EW 90 Log Door checked Parts replaced Comments recommendations Technician name Date Signatur e According to Section 10 of the user manual ...

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