Mertz 999-848.01, Operator'S Manual

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vii
Table of Contents
Boxer Product Warranty ...................................................................................... i
Safety Introduction ............................................................................................. v
Be Prepared - Get to Know All Operating and Safety Instructions .......1–v
Learn the Signal Words Used with the Safety Alert Symbol.................1–v
Section 1 – Safety Precautions ...................................................................... 1–1
GENERAL SAFETY ................................................................................... 1–1
OPERATING SAFETY ............................................................................... 1–2
SERVICE & MAINTENANCE SAFETY ...................................................... 1–4
ELECTRICAL SYSTEM HAZARDS ........................................................... 1–4
Battery Hazards ................................................................................... 1–5
Jump Starting/Battery Charging Hazards ............................................ 1–5
Hydraulic System Hazards .................................................................. 1–6
Fueling Hazards .................................................................................. 1–7
Section 2 – Operating Controls ..................................................................... 2–1
Component Locations ................................................................................ 2–1
Left Front View .................................................................................... 2–1
Right Rear View................................................................................... 2–2
Operating Controls .............................................................................. 2–3
Safety Decals ...................................................................................... 2–4
Operating Controls Description ........................................................... 2–6
Section 3 – Pre-Start Inspection and Operation........................................... 3–1
Pre-Start Inspection.................................................................................... 3–1
Daily Service Checks ................................................................................. 3–1
Cylinder Lock Installation ........................................................................... 3–7
Cylinder Lock Removal........................................................................ 3–7
Operating Instructions ................................................................................ 3–8
Machine Start-up ................................................................................. 3–8
Machine Shut-down ............................................................................. 3–9
Transportation ................................................................................... 3–10
Lifting Procedures.............................................................................. 3–11
Machine Travel Controls .......................................................................... 3–12
Attachment Installation and Removal ....................................................... 3–16
Attachment Lock Pins........................................................................ 3–16
Installation of Non-Hydraulically Powered Attachments .................... 3–17
Removal of Attachment ..................................................................... 3–19
Installation of Hydraulically Powered Attachments ............................ 3–19
Operating Instructions for a Hydraulic Attachment ............................ 3–24
Travel Crawl Control .......................................................................... 3–25
Removal of Hydraulically Powered Attachments ............................... 3–27
Section 4 – Routine Service and Maintenance ............................................. 4–1
Daily Maintenance Procedures .................................................................. 4–2
New Machine Brake-in Maintenance Procedures .................................... 4–10
Weekly Maintenance Procedures............................................................. 4–12
Monthly Maintenance Procedures ............................................................ 4–13
Annual Maintenance Procedures ............................................................. 4–17