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Meriam PIT5000, User Manual, Page: 8 / 57

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Meriam PIT5000 User Manual Download Page 8

Meriam Contact Information 

Meriam 

Address 

Meriam 
10920 Madison Avenue 
Cleveland | Ohio | 44102 
USA 

Telephone 

US customers: 

(800) 817-7849 

International customers:  + 1 216 281 1100 

Fax 

US customers: 

+ 1 216 281 0228 

International customers:  + 1 216 281 0228 

E-mail addresses 

Departments 

E-mail addresses 

Return Material Authorization /  
Service & Repair Department

 

[email protected]

 

Sales

 

[email protected]

 

Website 

www.Meriam.com

 

Local Meriam Representatives 

Find a local Meriam 
representative 

 

Use this link to help you find Meriam representative on this 
world map: 

REP LOCATOR

.  

 

Or, you may use this full website address to go to the same 
location: 

http://www.meriam.com/representatives-map/

  

Summary of Contents for PIT5000

Page 1: ...The PIT5000 Pipeline Integrity Tester A Pipeline Hydrostatic Testing Device...

Page 2: ...Introductory information Notification Statements Disclaimer Copyright...

Page 3: ...Notification Statements continued Voids the computer warranty Patent and trademark information Patent statement Trademark statements...

Page 4: ...ual Indicates a potentially hazardous situation which if not avoided will result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in death or se...

Page 5: ...ion hazard Control Panel Power connections DC and AC Pressure limits and power issues Specifications Hazardous voltage inside Risk of electric shock or burn The control panel should only be removed by...

Page 6: ...Protect the PIT5000 Protect the PIT5000 Do not substitute parts...

Page 7: ...Software 23 First Check the computer s time 23 Second zero the pressure 25 Flexibility in the PIT5000 application 25 The main tabs in the application 25 Setup tab 26 Report 2 the enhanced report 35 Da...

Page 8: ...81 0228 E mail addresses Departments E mail addresses Return Material Authorization Service Repair Department returnforms meriam com Sales sales meriam com Website www Meriam com Local Meriam Represen...

Page 9: ...cluding flashing red alarms and the following four buttons Start Program Begin Test End Test and Add Notes Digital Counter A digital I O device that provides 5 volts to the stroke counter and converts...

Page 10: ...e hydrostatic test and its duration Stroke Count versus Stroke Counter Stroke Count refers to number of recorded pump strokes Stroke Counter refers to the digital counter that records pump strokes It...

Page 11: ...Receiving unpacking and setting up the PIT5000 Receiving and unpacking Receiving the PIT5000 Unpacking the PIT5000 Don t lose any of the components a small 316SS adaptor fitting Gear Kit...

Page 12: ...Hardware Recommended power connections...

Page 13: ...Temporary power connections...

Page 14: ...Connecting the 12 V battery Four wires to two battery lugs Black Green negative White Red positive...

Page 15: ...m Description 1 Power On button The On Off button is behind the Plexiglas panel 2 Computer Windows 10 PIT5000 Application 3 Nameplate PIT5000 serial number Meriam address power 4 Computer power and US...

Page 16: ...witch LCD display 2 Computer pane Two auxiliary USB ports 3 Measure pane Stroke counter connection connections for pressure and temperature 4 Control panel plate The control panel should only be remov...

Page 17: ...le The locking cable is the preferred battery connection It provides less energy loss 4 LCD display Digital battery voltage indicator Note If two batteries are connected using both 12 V dc connections...

Page 18: ...mended and unacceptable connections and the Temporary connections diagrams before making any power connections DC power Standard Optional Note It can be used to power the PIT5000 anywhere a compatible...

Page 19: ...3 Computer pane Computer pane 4 Measure pane Measure pane 1 2 3 4...

Page 20: ...made by high pressure plunger pumps during pressurization of the pipe section under test and the subsequent pressure test 2 Pressure hose Measure 3 4 Connect the RTD cables to the Measure pane Ambient...

Page 21: ...5 Control panel Control panel plate Hazardous voltage inside Risk of electric shock or burn The control panel should only be removed by authorized electrical technicians...

Page 22: ...6 Industrial Keyboard Keyboard Note No mouse is included 7 Serial number label Serial number label...

Page 23: ...tware First check the computer s time Time impacts data logging and reports Important You cannot change the time zones only the time One easy step to check the time Window Window Second zero the press...

Page 24: ...If the time is incorrect Set the time in Windows 10 End Test Yes Date and time settings Time Language...

Page 25: ...current conditions Setup PC Setup Zero Pressure Flexibility in the PIT5000 application No required edit boxes to fill in Setup Report 1 Report 2 Note Enter the data your testing requires and consider...

Page 26: ...bs Start Program Setup tab locked Setup Start Program Begin Test Note The information remains viewable A small button appears to the right of the main tabs It has a down arrow to view the various sub...

Page 27: ...t Info sub tab Report 1 Active Report Report 2 Test Info figure for Report 1 Change engineering units in Test Info Pressure Temp Length Start Program Pressure psi kg cm2 kPa bar Temperature deg F deg...

Page 28: ...o sub tab Report 1 continued T Pipe Required button T Pipe Required T Pipe Not Required Data Save Interval in minutes Data Save Interval in minutes Data Save Interval in minutes Examples Data Reports...

Page 29: ...stroke count function is required Stroke Start Pressure Note This number appears in the Stroke Start view only box in the Test Limits sub tab Stroke Rate Target Note The Pump Contact Switch Closed ind...

Page 30: ...Count Required NO Site Info sub tab Report 1 the original report Report 1 Report 1 Test Info Enter one pressure and several elevation points Note The application uses this information to calculate th...

Page 31: ...s PTest Instrument Pressure PIT5000 Pressure Site Info Note Once a test begins the PTest edit box in the Data Panel flashes red when the pressure goes above or below the PTest Limits P Leak Pressure N...

Page 32: ...ata button PC Setup Note Measurement device serial numbers are not stored in the computer s memory They are retrieved from the measurement device each time you click the Get Cal Data button The Commun...

Page 33: ...PC Setup sub tab continued Build Report button...

Page 34: ...ocated to the right of the Stroke Count tab Example of a locked data sub tab Test Info Data Panel Note the flashing red alarm in the Data Panel indicates the range is above or below the range that you...

Page 35: ...Report 2 the enhanced report The advantage of Report 2 Test Info tab for Report 2 Report 2 Site Info tab for Report 2 Site Info Report 1 Next Site Info tab has a second page Back...

Page 36: ...Data Panel Where is the Data Panel located What does the Data Panel display before you click the Start Program button...

Page 37: ...nformation in the Pump Info sub tab Start Program Begin Test Note You can monitor the pressure and temperature readings before beginning a timed test After you are satisfied that your initial test cri...

Page 38: ...el Continued What does the Data Panel display when a timed test is complete Time Complete Note Data logging continues until you click the End Test button The Data Panel also displays flashing red alar...

Page 39: ...utton What is the Add Note button Add Note Start Program Begin Test When can notes be added Add Note Add Note Note A note has a limit of 60 characters Add Note Data Notes Examples of notes added to th...

Page 40: ...to display until the reports are saved The longer the data log the longer you will have to wait for the application to finish saving the files 2 No I want to continue Note Clicking NO returns you to t...

Page 41: ...ressure and temperature Start Program Strip Chart Press T Amb T Pipe Strip Chart colors White Press Red T Amb Green T Pipe Strip Chart scales Temperature Pressure Time Begin Test Data Save Interval in...

Page 42: ...Strip Chart tab continued Stroke indicator Stroke Stroke indicator Gray Green Double Stroke Yellow Double Stroke Red Double Stroke The Stroke Count number box Total Count Stroke Count...

Page 43: ...tab overview Between Start Program and Begin Test Between Begin Test to Time Complete Test Info After Time Complete Data logging stops at End Test Pressure Rate information Pressurization Testing Dep...

Page 44: ...t Program The Time boxes before Start Program Start Program The Time boxes between Start Program and Begin Test Time Start Time Estimated Finish Test Limits Elapsed Time The Time boxes between Begin T...

Page 45: ...e Reset button was clicked Elapsed Time 0 Estimated Finish Start Time Test Time Note The Timed Test resumes until you reach the new Estimated Finish Calibration data Start Program PC Setup sub tab Wha...

Page 46: ...Details tab do not delete these files Do not delete these files or folders DATA PIT Report xlsx PIT Report Macro xlsx DATA...

Page 47: ...art Program Stroke Count The tabular data Pump Info Stroke Start Pressure Stroke Rate Target Reset Connect your set of dry contacts Note The PIT5000 supplies 5 V dc output to the dry contact set and c...

Page 48: ...tab continued Pump Contact indicator Gray Green Double Stroke Yellow Double Stroke Red Double Stroke Proper interpretation of Stroke Counter data Double Stroke Count box Data Panel Stroke Rate Target...

Page 49: ...imated toggle switch figure Counts A Counts B Note When the toggle switch points right then Counts A represents the previous interval stroke count and Counts B represents the current interval stroke c...

Page 50: ...Count tab continued Counts A and Counts B Reset Reset Note the Count Reset buttons do not affect the Total Count edit box User Count User Count User Count User Volume User Counts A User Counts B Reset...

Page 51: ...Shut down and disconnect Close the PIT5000 Application End Test Data Panel YES Turn off the power Off Disconnect hose and cables...

Page 52: ...puter mounting panel to locate the model number the serial number Give a brief description of the problem Send the e mail to returnforms meriam com Return Material Authorization Do not send any unit f...

Page 53: ...put should be 12 V dc Replace charger if needed The voltmeter on the control panel reads 10 5 V and the computer does not turn on or there are no pressure or temperature measurements being read The PI...

Page 54: ...acts at the pressure pump Confirm the counter cable is delivering 5 V dc to dry contacts The stroke counter cable does not deliver 5 V dc to the dry contacts you connected at the pump The PIT5000 s di...

Page 55: ...00 sensor 0 psi to 3300 psi Do not exceed the sensor limit Full Scale calibrated range 100 of range The PIT5000 application does not alert you to pressure limits Stroke Counter PIT5000 supplies 5 V ou...

Page 56: ...Begin Test to Time Complete The green indicator appears in the Data Panel when a timed test is complete Data is automatically saved in intervals you selected in the Test Info sub tab After Time Comple...

Page 57: ...ficent 0 003 85 Z9A1383 RTD Cable Assembly 150 Ft Z9A1385 High Pressure Hose Assembly 150 Ft rated for 5000 psi Z9A1386 Stroke Counter Cable Assembly 150 Ft Z9A1395 Power cable 12 V Locking Z9P495 Qui...

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