Mercury MerCruiser Series, Manual

Page: 96 / 101

Predelivery Inspection Checklist
IMPORTANT: This checklist is for packages that are not equipped with joystick piloting. For engine packages equipped with
joystick piloting, use the checklist included with the joystick piloting operation manual.
Perform these tasks before the Customer Delivery Inspection (CDI).
N/A
Check/
Adjust Item
N/A Check/
Adjust Item
Check Before Running On
‑
the
‑
Water Test
⃞ ⃞ Drain plug in and petcocks closed ⃞ ⃞ Starter neutral safety switch operation
⃞ ⃞ Seawater inlet valve open ⃞ ⃞ Water pump operation
⃞ ⃞ Engine mounts tight ⃞ ⃞ Instruments operation
⃞ ⃞ Engine alignment ⃞ ⃞ Fuel leaks
⃞ ⃞ Batteries fully charged and secured ⃞ ⃞ Oil leaks
⃞ ⃞ All electrical connections tight ⃞ ⃞ Water leaks
⃞ ⃞ Exhaust system hose clamps tight ⃞ ⃞ Exhaust leaks
⃞ ⃞ Seawater system hose clamps tight ⃞ ⃞ Idle________ RPM, within specifications
⃞ ⃞ All fuel connections tight ⃞ ⃞ Forward ‑ Neutral ‑ Reverse gear operation
⃞ ⃞ Correct rotation propeller (installed and torqued) ⃞ ⃞ Steering operation throughout range
⃞ ⃞
Throttle, shift, and steering system fasteners
tightened properly
⃞ ⃞ Acceleration from idle RPM
⃞ ⃞ Crankcase oil level ⃞ ⃞
WOT________ RPM within specifications (in
FORWARD gear)
⃞ ⃞ Power steering fluid level ⃞ ⃞ Trim tab adjustment
⃞ ⃞ Closed cooling level ⃞ ⃞ Boat handling
⃞ ⃞ Transmission fluid level
After On
‑
the
‑
Water Test
⃞ ⃞ Audio warning system operation ⃞ ⃞ Fuel, oil, coolant, water, and fluid leaks
⃞ ⃞
MerCathode is connected to a battery—controller
light is illuminated verifying it is connected to
power
⃞ ⃞ Oil and fluid levels
⃞ ⃞
Apply Mercury Corrosion Guard to engine
package
Customer Delivery Inspection
IMPORTANT: This checklist is for packages that are not equipped with joystick piloting. For engine packages equipped with
joystick piloting, use the checklist included with the joystick piloting operation manual.
Perform these tasks after the Predelivery Inspection (PDI).
This inspection must take place in the presence of the customer.
N/A Completed Item
⃞ Operation and Maintenance manual—provide and review with customer. Emphasize the
importance of safety warnings and Mercury engine testing procedures.
⃞ Approve the external appearance of the product (paint, cowl, decals, etc.)
⃞ Warranty—provide and explain the limited warranty to the customer. Explain dealer services.
⃞ ⃞ Explain the optional Mercury Product Protection Plan (North America only)
Operation of equipment—explain and demonstrate:
⃞ E‑stop switch/lanyard stop switch operation (all helms)
⃞ Cause and effect of steering torque or pull; instruct on using a firm steering grip; explain boat
spin‑out and how to trim for neutral steering
⃞ Explain the warning horn strategy—caution and critical
⃞ ⃞ U.S. Coast Guard capacity plate
⃞ Proper seating
⃞ Importance of personal flotation devices (PFDs or life vests) and throwable PFDs (throw
cushions)
⃞ ⃞ Functions of SmartCraft accessories (if applicable)
⃞ Off‑season storage and maintenance schedule
⃞ Explain the power package flushing procedure
Section 9 - Checklists
Page 90 90-8M0117076
eng
FEBRUARY 2018