Section 5 - Maintenance
90-8M0069748
eng
APRIL 2012
Page 37
Section 5 - Maintenance
Table of Contents
Owner and Operator Responsibilities................................... 38
Dealer Responsibilities......................................................... 38
Maintenance......................................................................... 38
Do‑It‑Yourself Maintenance Suggestions............................. 38
General Inspection............................................................... 38
Engine Cover........................................................................ 39
Removal.........................................................................39
Cleaning.........................................................................39
Inspection...................................................................... 39
Installation......................................................................39
Maintenance Schedule......................................................... 39
Routine Maintenance..................................................... 39
Scheduled Maintenance................................................ 40
Maintenance Log........................................................... 41
Engine Oil............................................................................. 43
Oil Level—Overfilled...................................................... 43
Checking........................................................................ 43
Filling............................................................................. 44
Changing Oil and Filter.................................................. 45
TM 345 Technodrive Transmission Fluid............................. 47
Checking........................................................................ 47
Filling............................................................................. 48
Changing....................................................................... 48
TM 485‑A Technodrive Transmission Fluid.......................... 50
Check Fluid.................................................................... 50
Add Fluid........................................................................51
Change Fluid................................................................. 51
Engine Coolant..................................................................... 53
Checking........................................................................ 53
Filling............................................................................. 54
Changing....................................................................... 55
Air Filter................................................................................ 55
Removal.........................................................................55
Inspection...................................................................... 56
Installation......................................................................56
Water‑Separating Fuel Filter................................................ 57
Draining......................................................................... 57
Replacing....................................................................... 58
Filling............................................................................. 60
Fuel System.......................................................................... 61
Priming...........................................................................61
Filling (Bleeding)............................................................ 61
Fuel Tank Cleaning and Flushing.................................. 62
Seawater System................................................................. 62
Draining the Seawater System...................................... 62
Checking the Seawater Pickups.................................... 64
Cleaning the Seawater Strainer..................................... 64
Engine Seawater Pump Inspection................................66
Replacing the Engine Coolant.............................................. 66
Draining the Closed‑Cooling System............................. 66
Filling the Closed Cooling System................................. 67
Corrosion Protection............................................................. 68
General Information....................................................... 68
Engine Corrosion Protection Components.................... 68
Removal ................................................................ 68
Cleaning and Inspection ........................................ 69
Installation ............................................................. 69
Antifouling Paint............................................................. 70
Lubrication............................................................................ 70
Throttle Cable................................................................ 70
Shift Cable..................................................................... 71
Serpentine Belt Inspection.................................................... 71
Battery.................................................................................. 72
Battery Precautions for Multiple Engines ...................... 72
5
Summary of Contents for 92-813054A2
Page 4: ......
Page 8: ...Page iv 90 8M0069748 eng APRIL 2012...
Page 14: ...Section 1 Warranty Notes Page 6 90 8M0069748 eng APRIL 2012...
Page 26: ...Section 2 Getting to Know Your Power Package Notes Page 18 90 8M0069748 eng APRIL 2012...
Page 38: ...Section 3 On the Water Notes Page 30 90 8M0069748 eng APRIL 2012...
Page 44: ...Section 4 Specifications Notes Page 36 90 8M0069748 eng APRIL 2012...
Page 82: ...Section 5 Maintenance Notes Page 74 90 8M0069748 eng APRIL 2012...
Page 88: ...Section 6 Storage Notes Page 80 90 8M0069748 eng APRIL 2012...