Mercury 30 - 60 HP Installation Manual Download Page 3

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Steering Cable

STARBOARD SIDE ROUTED CABLE

1. Lubricate the entire cable end. 

a

a - Quicksilver 2-4-C Marine Lubricant with Teflon

2. Insert steering cable into tilt tube.

3. Torque nut to 35 lb. ft. (47.5 N·m).

Steering Cable Seal

1. Mark tilt tube 1/4 in. (6.4 mm) from end. Install

seal components.

1/4 in. (6.4mm)

a

c

b

d

a - 1/4 In. (6.4 mm) Mark
b - Plastic Spacer
c - O-Ring Seal
d - Cap

2. Thread cap to the mark.

Steering Link Rod

1. Install steering link rod per illustration.

a

c

b

f

60 Hp
30-40-50 Hp

d

e

a - Special Bolt (10-90041) Torque to 20 lb. ft.(27.1 N·m)
b - Nylon Insert Locknut (11-34863) Torque to 

20 lb. ft.(27.1 N·m)

c - Spacer (12-71970)
d - Flat Washer (2)
e - Nylon Insert Locknut (11-34863) Tighten Locknut Until it 

Seats, Then Back Nut Off 1/4 Turn

f - Use Correct Hole

IMPORTANT: The steering link rod that connects
the steering cable to the engine must be fastened
using special bolt (“a” - Part Number 10-90041)
and self locking nuts (“b” & “c” - Part Number
11-34863). These locknuts must never be re-
placed with common nuts (non locking) as they
will work loose and vibrate off, freeing the link rod
to disengage.

WARNING

Disengagement of a steering link rod can result in
the boat taking a full, sudden, sharp turn. This po-
tentially violent action can cause occupants to be
thrown overboard exposing them to serious inju-
ry or death.

Summary of Contents for 30 - 60 HP

Page 1: ...AXIMUM WEIGHT CAPACITY XXX U S COAST GUARD CAPACITY Do not overpower or overload the boat Most boats will carry a required capacity plate indicating the max imum acceptable power and load as determine...

Page 2: ...l Engines 40 in 1016 mm b Engine Center Line For Dual Engine 22 1 2 in 572 mm Minimum Lifting Outboard Electric Start Models Remove plastic cap from fly wheel hub Thread lifting ring into flywheel a m...

Page 3: ...n Insert Locknut 11 34863 Torque to 20 lb ft 27 1 N m c Spacer 12 71970 d Flat Washer 2 e Nylon Insert Locknut 11 34863 Tighten Locknut Until it Seats Then Back Nut Off 1 4 Turn f Use Correct Hole IMP...

Page 4: ...mounting holes 4 Type 3 Bracket 60 Hp Mark and drill four 17 32 in 13 5mm mounting holes 5 Install the outboard so that the anti ventilation plate is in line or within 1 in 25 mm below the bottom of t...

Page 5: ...nsom with mounting bolts a 30 40 50 Hp 55 60 Hp b a Outboard Mounting Kit Part No 812432A4 b Outboard Mounting Kit Part No 812432A5 2 Center outboard on the transom 3 Install the outboard so that the...

Page 6: ...This warning horn is used with the engine warning system 1 Route wiring harness into bottom cowl 40 50 Hp 3 Cyl 60 Hp 30 40 Hp 2 Cyl 2 Connect wiring Place harness into the holder GRN WHT BLU WHT BRN...

Page 7: ...nnect the black wire a to engine ground and the black yellow wire b to the black yellow en gine wire BLK YEL BLK YEL ENGINE GROUND a b a Battery Cable Connections SINGLE OUTBOARD a b c a Red Sleeve Po...

Page 8: ...rel into the bottom hole in the bar rel holder Fasten cable to pin with retainer a c d b a Move Cable Barrel To Attain The Measured Distance Taken In Step 2 b Cable Barrel c Barrel Holder Place Barrel...

Page 9: ...ttle Arm c Barrel Holder Place barrel Into Top Hole 4 Check throttle cable adjustment as follows a Shift outboard into gear a few times to activate the throttle linkage Make sure to rotate the propell...

Page 10: ...rel into the bottom hole in the bar rel holder Fasten cable to pin with retainer a c d b a Move Cable Barrel To Attain The Measured Distance Taken In Step 2 b Cable Barrel c Barrel Holder Place Barrel...

Page 11: ...ld Idle Adjustment Screw Against Stop b Idle Adjustment Screw c Barrel Holder Place barrel Into Top Hole 4 Check throttle cable adjustment as follows a Shift outboard into gear a few times to activate...

Page 12: ...er Fasten cable to pin with locknut a c d b e a Move Cable Barrel To Attain The Measured Distance Taken In Step 2 b Cable Barrel c Barrel Holder Place Barrel Into Bottom Hole d Nylon Washer e Locknut...

Page 13: ...dle Adjustment Screw Against Stop b Idle Adjustment Screw c Barrel Holder Place Barrel Into Top Hole 4 Check throttle cable adjustment as follows a Shift outboard into gear a few times to activate the...

Page 14: ...ecessary adjust link rod Installing Remote Oil Tank If Equipped MOUNTING OIL TANK 1 Mount the remote oil tank in the boat The tank should be restrained from moving Use the oil tank hold down kit provi...

Page 15: ...nst nut a b b a Propeller Nut Torque To 55 lb ft 75 N m b Bend Tabs Against Nut Propeller Installation Cont 4 1 4 in 108 mm Diameter Gear Case WARNING If the propeller shaft is rotated while the engin...

Page 16: ...quired purchase a stainless steel tilt pin P N 17 49930A1 and insert it through whatever pin hole is desired The non stainless steel shipping bolt should not be used in this application other than on...

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