Mercury 30 - 60 HP Installation Manual Download Page 14

- 14 -

Oil Injection Set Up

1. Fill engine oil tank with oil.

2. Inspect the oil pump inlet hose (a) for air bubbles.

If air exists, place a shop towel below the oil pump
and loosen bleed screw (c) four turns. Allow oil to
flow out of the bleed hole until air is removed from
the hose.

3. Inspect the oil pump outlet oil hose (b) for air

bubbles. If air exists, disconnect link rod from oil
pump. Start engine and run at 1000 to 1500 RPM.
Rotate (and hold) the pump arm full clockwise un-
til the air is purged out of the hose.

a

c

b

d

e

a - Inlet Hose
b - Outlet Hose
c - Bleed Screw – Torque to 15 lb. in. (N·m

)

d - Link Rod
e - Pump Arm

4. Reconnect the link rod. Set carburetor linkage at

idle position. Alignment marks should line-up. If
necessary, adjust link rod.

Installing Remote Oil Tank 
(If Equipped)

MOUNTING OIL TANK

1. Mount the remote oil tank in the boat. The tank

should be restrained from moving. Use the oil
tank hold down kit provided.

2. Arrange the hoses so they will not get pinched,

kinked, or stretched during operation.

NOTE: A Quicksilver Accessory oil hose extension kit
(41729A3) is available.

CONNECTING REMOTE OIL TANK HOSES

3. Remove shipping caps from oil hose fittings and

connect hoses as shown. Fasten hose with sta-
strap.

Oil Hoses From Engine

Oil Hoses From Remote Oil Tank

Black

Black with
Blue Stripe

Black with
Blue Stripe

Black

a

a - Sta-Strap – Secure Hose Connections

4. Remove the filler cap and fill remote tank with oil. Oil

tank capacity is 3 gallons (11.5 liters). Reinstall filler
cap and tighten securely.

IMPORTANT: Always make sure the oil tank caps
are threaded on tight. An air leak will prevent oil
flow to the engine.

Summary of Contents for 30 - 60 HP

Page 1: ...AXIMUM WEIGHT CAPACITY XXX U S COAST GUARD CAPACITY Do not overpower or overload the boat Most boats will carry a required capacity plate indicating the max imum acceptable power and load as determine...

Page 2: ...l Engines 40 in 1016 mm b Engine Center Line For Dual Engine 22 1 2 in 572 mm Minimum Lifting Outboard Electric Start Models Remove plastic cap from fly wheel hub Thread lifting ring into flywheel a m...

Page 3: ...n Insert Locknut 11 34863 Torque to 20 lb ft 27 1 N m c Spacer 12 71970 d Flat Washer 2 e Nylon Insert Locknut 11 34863 Tighten Locknut Until it Seats Then Back Nut Off 1 4 Turn f Use Correct Hole IMP...

Page 4: ...mounting holes 4 Type 3 Bracket 60 Hp Mark and drill four 17 32 in 13 5mm mounting holes 5 Install the outboard so that the anti ventilation plate is in line or within 1 in 25 mm below the bottom of t...

Page 5: ...nsom with mounting bolts a 30 40 50 Hp 55 60 Hp b a Outboard Mounting Kit Part No 812432A4 b Outboard Mounting Kit Part No 812432A5 2 Center outboard on the transom 3 Install the outboard so that the...

Page 6: ...This warning horn is used with the engine warning system 1 Route wiring harness into bottom cowl 40 50 Hp 3 Cyl 60 Hp 30 40 Hp 2 Cyl 2 Connect wiring Place harness into the holder GRN WHT BLU WHT BRN...

Page 7: ...nnect the black wire a to engine ground and the black yellow wire b to the black yellow en gine wire BLK YEL BLK YEL ENGINE GROUND a b a Battery Cable Connections SINGLE OUTBOARD a b c a Red Sleeve Po...

Page 8: ...rel into the bottom hole in the bar rel holder Fasten cable to pin with retainer a c d b a Move Cable Barrel To Attain The Measured Distance Taken In Step 2 b Cable Barrel c Barrel Holder Place Barrel...

Page 9: ...ttle Arm c Barrel Holder Place barrel Into Top Hole 4 Check throttle cable adjustment as follows a Shift outboard into gear a few times to activate the throttle linkage Make sure to rotate the propell...

Page 10: ...rel into the bottom hole in the bar rel holder Fasten cable to pin with retainer a c d b a Move Cable Barrel To Attain The Measured Distance Taken In Step 2 b Cable Barrel c Barrel Holder Place Barrel...

Page 11: ...ld Idle Adjustment Screw Against Stop b Idle Adjustment Screw c Barrel Holder Place barrel Into Top Hole 4 Check throttle cable adjustment as follows a Shift outboard into gear a few times to activate...

Page 12: ...er Fasten cable to pin with locknut a c d b e a Move Cable Barrel To Attain The Measured Distance Taken In Step 2 b Cable Barrel c Barrel Holder Place Barrel Into Bottom Hole d Nylon Washer e Locknut...

Page 13: ...dle Adjustment Screw Against Stop b Idle Adjustment Screw c Barrel Holder Place Barrel Into Top Hole 4 Check throttle cable adjustment as follows a Shift outboard into gear a few times to activate the...

Page 14: ...ecessary adjust link rod Installing Remote Oil Tank If Equipped MOUNTING OIL TANK 1 Mount the remote oil tank in the boat The tank should be restrained from moving Use the oil tank hold down kit provi...

Page 15: ...nst nut a b b a Propeller Nut Torque To 55 lb ft 75 N m b Bend Tabs Against Nut Propeller Installation Cont 4 1 4 in 108 mm Diameter Gear Case WARNING If the propeller shaft is rotated while the engin...

Page 16: ...quired purchase a stainless steel tilt pin P N 17 49930A1 and insert it through whatever pin hole is desired The non stainless steel shipping bolt should not be used in this application other than on...

Reviews: